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Journal Article

Developing Abrasion Test Standards for Evaluating Lunar Construction Materials

2009-07-12
2009-01-2377
Operational issues encountered by Apollo astronauts relating to lunar dust were catalogued, including material abrasion that resulted in scratches and wear on spacesuit components, ultimately impacting visibility, joint mobility and pressure retention. Standard methods are being developed to measure abrasive wear on candidate construction materials to be used for spacesuits, spacecraft, and robotics. Calibration tests were conducted using a standard diamond stylus scratch tip on the common spacecraft structure aluminum, Al 6061-T6. Custom tips were fabricated from terrestrial counterparts of lunar minerals for scratching Al 6061-T6 and comparing to standard diamond scratches. Considerations are offered for how to apply standards when selecting materials and developing dust mitigation strategies for lunar architecture elements.
Journal Article

Ice Crystal Icing Engine Testing in the NASA Glenn Research Center's Propulsion Systems Laboratory: Altitude Investigation

2015-06-15
2015-01-2156
The National Aeronautics and Space Administration (NASA) conducted a full scale ice crystal icing turbofan engine test using an obsolete Allied Signal ALF502-R5 engine in the Propulsion Systems Laboratory (PSL) at NASA Glenn Research Center. The test article used was the exact engine that experienced a loss of power event after the ingestion of ice crystals while operating at high altitude during a 1997 Honeywell flight test campaign investigating the turbofan engine ice crystal icing phenomena. The test plan included test points conducted at the known flight test campaign field event pressure altitude and at various pressure altitudes ranging from low to high throughout the engine operating envelope. The test article experienced a loss of power event at each of the altitudes tested.
Journal Article

Diesel Emission Characteristics Using High Injection Pressure with Converging Nozzles in a Medium-Duty Engine

2008-04-14
2008-01-1085
Effects of high injection pressure and converging nozzles on combustion and emissions of a multi-cylinder diesel engine were investigated. The engine uses a common-rail injection system that allows a maximum injection pressure of 200 MPa. Various injection pressures were tested to explore the benefits of high injection pressure in achieving low exhaust emissions in diesel engines. Injectors used in this study include conventional straight-hole nozzles and converging nozzles with a K factor of 3. Parametric studies were performed including variations in injection timings, number of injection pulses and EGR levels. It was found that low temperature combustion can be achieved by using high EGR with 1) late single injection or 2) double injection with an early pilot and a late main injection. Investigations revealed that high injection pressures significantly reduced soot emissions with an increase in NOx emissions under conventional injection timing ranges.
Journal Article

Measurement of Smoke Particle Size under Low-Gravity Conditions

2008-06-29
2008-01-2089
Smoke detection experiments were conducted in the Microgravity Science Glovebox (MSG) on the International Space Station (ISS) during Expedition 15 in an experiment entitled Smoke Aerosol Measurement Experiment (SAME). The preliminary results from these experiments are presented. In order to simulate detection of a prefire overheated-material event, samples of five different materials were heated to temperatures below the ignition point. The smoke generation conditions were controlled to provide repeatable sample surface temperatures and air flow conditions. The smoke properties were measured using particulate aerosol diagnostics that measure different moments of the size distribution. These statistics were combined to determine the count mean diameter which can be used to describe the overall smoke distribution.
Technical Paper

The CEV Smart Buyer Team Effort: A Summary of the Crew Module & Service Module Thermal Design Architecture

2007-07-09
2007-01-3046
The NASA-wide CEV Smart Buyer Team (SBT) was assembled in January 2006 and was tasked with the development of a NASA in-house design for the CEV Crew Module (CM), Service Module (SM), and Launch Abort System (LAS). This effort drew upon over 250 engineers from all of the 10 NASA Centers. In 6 weeks, this in-house design was developed. The Thermal Systems Team was responsible for the definition of the active and passive design architecture. The SBT effort for Thermal Systems can be best characterized as a design architecting activity. Proof-of-concepts were assessed through system-level trade studies and analyses using simplified modeling. This nimble design approach permitted definition of a point design and assessing its design robustness in a timely fashion. This paper will describe the architecting process and present trade studies and proposed thermal designs
Technical Paper

Weathering of Thermal Control Coatings

2007-07-09
2007-01-3020
Spacecraft radiators reject heat to their surroundings. Radiators can be deployable or mounted on the body of the spacecraft. NASA's Crew Exploration Vehicle is to use body mounted radiators. Coatings play an important role in heat rejection. The coatings provide the radiator surface with the desired optical properties of low solar absorptance and high infrared emittance. These specialized surfaces are applied to the radiator panel in a number of ways, including conventional spraying, plasma spraying, or as an appliqué. Not specifically designed for a weathering environment, little is known about the durability of conventional paints, coatings, and appliqués upon exposure to weathering and subsequent exposure to solar wind and ultraviolet radiation exposure. In addition to maintaining their desired optical properties, the coatings must also continue to adhere to the underlying radiator panel.
Technical Paper

Innovative Multi-Environment, Multimode Thermal Control System

2007-07-09
2007-01-3202
Innovative multi-environment multimode thermal management architecture has been described that is capable of meeting widely varying thermal control requirements of various exploration mission scenarios currently under consideration. The proposed system is capable of operating in a single-phase or two-phase mode rejecting heat to the colder environment, operating in a two-phase mode with heat pump for rejecting heat to a warm environment, as well as using evaporative phase-change cooling for the mission phases where the radiator is incapable of rejecting the required heat. A single fluid loop can be used internal and external to the spacecraft for the acquisition, transport and rejection of heat by the selection of a working fluid that meets NASA safety requirements. Such a system may not be optimal for each individual mode of operation but its ability to function in multiple modes may permit global optimization of the thermal control system.
Technical Paper

ISS Destiny Laboratory Smoke Detection Model

2007-07-09
2007-01-3076
Smoke transport and detection were modeled numerically in the ISS Destiny module using the NIST, Fire Dynamics Simulator code. The airflows in Destiny were modeled using the existing flow conditions and the module geometry included obstructions that simulate the currently installed hardware on orbit. The smoke source was modeled as a 0.152 by 0.152 m region that emitted smoke particulate ranging from 1.46 to 8.47 mg/s. In the module domain, the smoke source was placed in the center of each Destiny rack location and the model was run to determine the time required for the two smoke detectors to alarm. Overall the detection times were dominated by the circumferential flow, the axial flow from the intermodule ventilation and the smoke source strength.
Technical Paper

Review of Role of Icing Feathers in Ice Accretion Formation

2007-09-24
2007-01-3294
This paper presents a review of our current experimental and theoretical understanding of icing feathers and the role that they play in the formation of ice accretions. It covers the following areas: a short review of past research work related to icing feathers; a discussion of the physical characteristics and terminology used in describing icing feathers; the presence of feathers on ice accretions formed in unswept airfoils, especially at SLD conditions; the role that icing feathers play in the formation of ice accretion shapes on swept wings; the formation of icing feathers from roughness elements; theoretical considerations regarding feather formation, feather interaction to form complex icing structures, the role of film dynamics in the formation of roughness elements and the formation of feathers. Hypotheses related to feather formation and feather growth are discussed.
Technical Paper

Parametric Study of Ice Accretion Formation on a Swept Wing at SLD Conditions

2007-09-24
2007-01-3345
An experiment was conducted in the Icing Research Tunnel (IRT) at NASA Glenn Research Center to study the effect of sweep angle and temperature on the formation of ice accretions on a NACA 0012 swept wing at SLD conditions. From a baseline Appendix-C condition with a MVD of 20m the drop size was changed to 110 and 200m for the SLD cases. Casting data, ice shape tracings, time-sequence and photographic data were obtained. Time-sequence photography was taken during each run to capture in real time the formation of the ice accretion. Measurements of the critical distance were obtained.
Technical Paper

Fuel Effects on the Knocking Limit of a Heavy-Duty Natural Gas Engine

1998-05-04
981401
This paper reports on an experimental study conducted to determine the effect on the knock limited operating map of a natural gas engine when propane is added to the fuel. The map involves engine parameters such as BMEP, spark timing, equivalence ratio, and propane fraction. The map shows that to maintain its design BMEP, the maximum and minimum equivalence ratios that the engine can operate with natural gas are 0.78 at a timing of 25 degrees BTDC and 0.73 at 20 degrees BTDC, respectively. However, when the propane percentage of the fuel is increased to 15% of the fuel by mass, the maximum and minimum equivalence ratios that the engine can operate are 0.75 and 0.70, respectively, which corresponds to spark timings of 22 and 20 degrees BTDC. The map demonstrates that knock is not a major constraint for typical natural gas. Spark timing retard is limited by the exhaust gas temperature and minimum equivalence ratio is limited by the BMEP requirement of the engine.
Technical Paper

Simulation of Heavy Vehicle Dynamics

1990-10-01
902270
This paper gives a history of simulation of commercial vehicles, starting with the early models and progressing to today's multibody models. This is followed by a discussion of the key questions faced by simulators. Finally, the paper presents a new method to postprocess results through videoanimation.
Technical Paper

Predicting Effects of DME on the Operating Range of Natural Gas-Fueled Compression Ignition Engines

2007-04-16
2007-01-0620
Numerical models were used to study the effects of dimethyl ether (DME) on the operation of a compression-ignition engine fueled with premixed natural gas. The models used multi-dimensional engine CFD coupled with detailed chemical kinetics. Combustion characteristics of various compositions of the natural gas and DME mixture were simulated. Results showed that combustion phasing, nitrogen oxides emissions, and effects of fuel compositions on engine operating limits were well predicted. Chemical kinetics analysis indicated that ignition was achieved by DME oxidation, which, in turn, induced natural gas combustion. It was found that low temperature heat release became more significant as DME concentration increased. For an appropriate amount of DME in the mixture, the stable engine operating range became narrower as natural gas concentration increased. The model also captured the low temperature combustion features of the present engine with low nitrogen oxides emissions.
Technical Paper

Effects of Biodiesel Blends on the Performance of Large Diesel Engines

2008-04-14
2008-01-1389
Particulate matters, nitrogen oxides, and carbon monoxides emissions from large utility generators using diesel/biodiesel blends were measured. Stack measurements were performed on-site in a number of power plants by following the standard procedure of US EPA. The test engines were chosen to represent typical diesel engines used for electricity generation in the state. Tests were performed using the regular diesel fuel (B0), 10%, 20% and 100% biodiesel blends (B10, B20, B100). Test results showed that particulate matters and carbon monoxides decreased significantly as biodiesel content increases, whereas nitrogen oxides increased. Test results are consistent with other studies using mobile engines in the literature. Note that arbitrary changes in fuel or engine operating conditions are prohibited in power generation industry. Results of this study have been used by the state government to allow the use of biodiesel blends in stationary generators.
Technical Paper

Effects of Biodiesel Blends on Emissions in Low Temperature Diesel Combustion

2009-04-20
2009-01-0485
The simultaneous reduction of particulate matter (PM) and nitrous oxides (NOx) emissions form diesel exhaust is key to current research activities. Although various technologies have been introduced to reduce emissions from diesel engines, the in-cylinder reduction of PM and NOx due to improved combustion mechanisms will continue to be an important field in research and development of modern diesel engines. Furthermore increasing prices and question over the availability of diesel fuel derived from crude oil has introduced a growing interest. Hence it is most likely that future diesel engines will be operated on pure biodiesel and/or blends of biodiesel and crude oil-based diesel. In this study the performance of different biodiesel blends under low temperature combustion conditions (i.e., high exhaust gas recirculation and advanced fuel injection schemes) was investigated.
Technical Paper

Development of Icing Condition Remote Sensing Systems and their Implications for Future Flight Operations

2003-06-16
2003-01-2096
NASA and the FAA are funding the development of ground-based remote sensing systems specifically designed to detect and quantify the icing environment aloft. The goal of the NASA activity is to develop a relatively low cost stand-alone system that can provide practical icing information to the flight community. The goal of the FAA activity is to develop more advanced systems that can identify supercooled large drop (SLD) as well as general icing conditions and be integrated into the existing weather information infrastructure. Both activities utilize combinations of sensing technologies including radar, radiometry, and lidar, along with Internet-available external information such as numerical weather model output where it is found to be useful. In all cases the measured data of environment parameters will need to be converted into a measure of icing hazard before it will be of value to the flying community.
Technical Paper

Abrasion of Candidate Spacesuit Fabrics by Simulated Lunar Dust

2009-07-12
2009-01-2473
A protocol has been developed that produced the type of lunar soil abrasion damage observed on Apollo spacesuits. This protocol was then applied to four materials (Kevlar®, Vectran®, Orthofabric, and Tyvek®) that are candidates for advanced spacesuits. Three of the four new candidate fabrics (all but Vectran®) were effective at keeping the dust from penetrating to layers beneath. In the cases of Kevlar® and Orthofabric this was accomplished by the addition of a silicone layer. In the case of Tyvek®, the paper structure was dense enough to block dust transport. The least abrasive damage was suffered by the Tyvek®. This was thought to be due in large part to its non-woven paper structure. The woven structures were all abraded where the top of the weave was struck by the abrasive. Of these, the Orthofabric suffered the least wear, with both Vectran® and Kevlar® suffering considerably more extensive filament breakage.
Technical Paper

Anthropometric and Blood Flow Characteristics Leading to EVA Hand Injury

2009-07-12
2009-01-2471
The aim of this study was to explore if fingernail delamination injury following EMU glove use may be caused by compression-induced blood flow occlusion in the finger. During compression tests, finger blood flow decreased more than 60%, however this occurred more rapidly for finger pad compression (4 N) than for fingertips (10 N). A pressure bulb compression test resulted in 50% and 45% decreased blood flow at 100 mmHg and 200 mmHg, respectively. These results indicate that the finger pad pressure required to articulate stiff gloves is more likely to contribute to injury than the fingertip pressure associated with tight fitting gloves.
Technical Paper

Heat Transfer Characteristics of the Concentric Disk inside the WFRD Evaporator for the VPCAR Water Recovery System

2009-07-12
2009-01-2487
We consider the heat transfer characteristics of an ideal concentric disk used in the Wiped-Film Rotating-Disk (WFRD) evaporator for the Vapor Phase Catalytic Ammonia Removal (VPCAR) water recovery system. A mathematical model is derived to predict the radial temperature distribution and its average over the surface of the disk as a function of system parameters. The model shows self-similarity of the temperature distribution and the existence of a dimensionless parameter S (ratio of heat flux to convection) that can be used as a criterion to optimize the thermal characteristics of the disk in order to approach uniform surface temperature. Comparison of the model to experimental data using global (infrared imager) and local (resistive temperature devices) measurements shows that agreement with the model depends on the ambient condition denoted by the local heat transfer coefficient.
Technical Paper

Miniaturized Sensor Systems for Early Fire Detection in Spacecraft

2009-07-12
2009-01-2469
A fire in spacecraft or habitat supporting NASA's Exploration mission could jeopardize the system, mission, and/or crew. Given adequate measures for fire prevention, the hazard from a fire can be significantly reduced if fire detection is rapid and occurs in the early stages of fire development. The simultaneous detection of both particulate and gaseous products has been proven to rapidly detect fires and accurately distinguish between real fires and nuisance sources. This paper describes the development status of gaseous and particulate sensor elements, integrated sensor systems, and system testing. It is concluded that while development is still necessary, the fundamental approach of smart, miniaturized, multisensor technology has the potential to significantly improve the safety of NASA space exploration systems.
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