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Reynolds number effects noted from selected test programs conducted in the Langiey 0.3-Meter Transonic Cryogenic Tunnel (0.3-m TCT) are discussed. The tests, which cover a unit Reynolds number range from about 2.0 to 80.0 million per foot, summarize effects of Reynolds number on: 1) aerodynamic data from a supercritical airfoil, 2) results from several wall interference correction techniques, and 3) results obtained from advanced, cryogenic test techniques. The test techniques include 1) use of a cryogenic sidewall boundary layer removal system, 2) detailed pressure and hot wire measurements to determine test section flow quality, and 3) use of a new hot film system suitable for transition detection in a cryogenic wind tunnel. The results indicate that Reynolds number effects appear most significant when boundary layer transition effects are present and at high lift conditions when boundary layer separation exists on both the model and the tunnel sidewall.

The General Motors Aero Lab’s Full-Scale Wind Tunnel Facility, which came into operation in August of 1980[1], has undergone the significant upgrade of installing a state-of-the-art moving ground plane system. After almost four decades of continuous use the full-scale wind tunnel also received some significant maintenance to other areas, including a new heat exchanger, main fan overhaul, and replacement of the test section acoustic treatment. A 5-belt system was installed along with an integrated vehicle lift system. The center belt measures 8.5m long and can accommodate two belt widths of 1100mm and 950mm. Flow quality and other wind tunnel performance parameters were maintained to prior specifications which are on par with the latest industry standards [2]. The new 5-belt rolling road system maintains GM’s industry leading vehicle aerodynamic development and the improved acoustic panels ensure GM continues to develop vehicles with leading class acoustics.

The NASA Langley Research Center is developing a set of Transport Research Facilities which will support a simulation-to-flight process that will improve the efficiency of conducting experiments from concept development, to ground-based simulation testing, to flight testing. A key facility is a modified B-757-200 airplane containing an onboard research system. This aircraft is replacing the existing NASA B-737-100 Transport Systems Research Vehicle. The other Transport Research Facilities include two simulator cabs, a Research System Integration Laboratory, and the associated software. These facilities will support research flight operations associated with the present and future air traffic control environments.

Temperature Sensitive Paint (TSP) technology coupled with the Reynolds number capability of modern wind tunnel test facilities produces data required for continuing development of turbulence models, stability codes, and high performance aerodynamic design. Data in this report include: the variation in transition location with Reynolds number in the boundary layer of a two-dimensional high speed natural laminar flow airfoil (HSNLF) model; additional bypass mechanisms present, such as surface roughness elements; and, shock-boundary layer interaction. Because of the early onset of turbulent flow due to surface roughness elements present in testing, it was found that elements from all these data were necessary for a complete analysis of the boundary layer for the HSNLF model.

During an ExtraVehicular Activity (EVA), both the heat generated by the astronaut's metabolism and that produced by the Portable Life Support System (PLSS) must be rejected to space. The heat sources include the heat of adsorption of metabolic CO2, the heat of condensation of water, the heat removed from the body by the liquid cooling garment and the load from the electrical components. Although the sublimator hardware to reject this load weighs only 1.58 kg (3.48 lbm), an additional 3.6 kg (8 lbm) of water are loaded into the unit, most of which is sublimated and lost to space, thus becoming the single largest expendable during an eight-hour EVA. Using a radiator to reject heat from the astronaut during an EVA can reduce the amount of expendable water consumed in the sublimator. Last year we reported on the design and initial operational assessment tests of a novel radiator designated the Radiator And Freeze Tolerant heat eXchanger (RAFT-X).

This project investigates methods to capture an astronaut's exhaled carbon dioxide (CO2) before it becomes diluted with the high volumetric oxygen flow present within a space suit. Typical expired breath contains CO2 partial pressures (pCO2) in the range of 20-35 mm Hg (.0226-.046 atm). This research investigates methods to capture the concentrated CO2 gas stream prior to its dilution with the low pCO2 ventilation flow. Specifically this research is looking at potential designs for a collection cup for use inside the space suit helmet. The collection cup concept is not the same as a breathing mask typical of that worn by firefighters and pilots. It is well known that most members of the astronaut corps view a mask as a serious deficiency in any space suit helmet design. Instead, the collection cup is a non-contact device that will be designed using a detailed Computational Fluid Dynamic (CFD) analysis of the ventilation flow environment within the helmet.

Development of new air revitalization system (ARS) technology can initially be performed in a subscale laboratory environment, but in order to advance the maturity level, the technology must be tested in an end-to-end integrated environment. The Air Revitalization Technology Evaluation Facility (ARTEF) at the NASA Johnson Space Center (JSC) serves as a ground test bed for evaluating emerging ARS technologies in an environment representative of spacecraft atmospheres. At the center of the ARTEF is a hypobaric chamber which serves as a sealed atmospheric chamber for closed loop testing. A Human Metabolic Simulator (HMS) was custom-built to simulate the consumption of oxygen, and production of carbon dioxide, moisture and heat by up to eight persons. A variety of gas analyzers and dew point sensors are used to monitor the chamber atmosphere and the process flow upstream and downstream of a test article. A robust vacuum system is needed to simulate the vacuum of space.

As a key component in its ground test bed capability, NASA's Advanced Life Support Program has been developing a large-scale advanced life support facility capable of supporting long-duration testing of integrated bioregenerative life support systems with human test crews. This facility, the Bioregenerative Planetary Life Support Systems Test Complex (BIO-Plex), is currently under development at the Johnson Space Center. The BIO-Plex is comprised of a set of interconnected test chambers with a sealed internal environment capable of supporting test crews of four individuals for periods exceeding one year. The life support systems to be tested will consist of both biological and physicochemical technologies and will perform all required air revitalization, water recovery, biomass production, food processing, solid waste processing, thermal management, and integrated command and control functions.

The Sojourner Rover landed on the surface of Mars on July 4, 1997 as part of the Mars Pathfinder Mission. The mission lasted almost three months during which the thermal design of the Rover was tested. This paper summarizes the Rover's design and performance as well as post-mission model correlation.

This paper reviews the development of a new test capability for race cars at the Langley Full-Scale Tunnel. The existing external force balance of the Langley Full-Scale Tunnel, designed for use with full-scale aircraft, was reconfigured for automobile testing. Details of structural modifications relevant to supporting cars and force measurements are shown. A specialized automobile force balance, measuring vehicle drag and individual wheel downforce, was then designed, constructed and calibrated. The design was governed by simplicity and low cost and was tailored to the stock car racing community. The balance became fully operational in early 1998. The overall layout of the automobile balance and comparisons to reference data from another full-scale wind tunnel is presented.

Recovery of potable water from wastewater is essential to the success of long-duration human missions to the moon and Mars. Honeywell International and a team from the NASA Johnson Space Center (JSC) are developing a wastewater processing subsystem that is based on centrifugal vacuum distillation. The wastewater processor, which is referred to as the cascade distillation subsystem (CDS), uses an efficient multistage thermodynamic process to produce purified water. A CDS unit employing a five-stage distiller engine was designed, built, and delivered to the NASA JSC Advanced Water Recovery Systems Development Facility for performance testing; an initial round of testing was completed in fiscal year 2008 (FY08). Based, in part, on FY08 testing, the system is now in development to support an Exploration Life Support Project distillation comparison test that is expected to begin in 2009.

The work presented in this paper summarizes the early results of an integrated advanced water recovery system test conducted by the Crew and Thermal Systems Division (CTSD) at NASA-Johnson Space Center (JSC). The system design and the results of the first two months of operation are presented. The overall objective of this test is to demonstrate the capability of an integrated advanced water recovery system to produce potable quality water for at least six months. Each subsystem is designed for operation in microgravity. The primary treatment system consists of a biological system for organic carbon and ammonia removal. Dissolved solids are removed by reverse osmosis and air evaporation systems. Finally, ion exchange technology in combination with photolysis or photocatalysis is used for polishing of the effluent water stream. The wastewater stream consists of urine and urine flush water, hygiene wastewater and a simulated humidity condensate.

This paper describes a study on the capillary limit of a loop heat pipe (LHP) with two evaporators and two condensers. Both theoretical analysis and experimental investigation are performed. Experimental tests conducted include heat load to one evaporator only, even heat loads to both evaporators, and uneven heat loads to both evaporators. Test results show that after the capillary limit is exceeded, vapor will penetrate through the wick of the weaker evaporator, and the compensation chamber (CC) of that evaporator will control the loop operating temperature regardless of which CC has been in control prior to the event. Because the evaporator can tolerate vapor bubbles, the loop can continue to work after vapor penetration. As the loop operating temperature increases, the system pressure drop actually decreases due to a decrease in liquid and vapor viscosities. Thus, the loop may reach a new steady state at a higher operating temperature after vapor penetration.

This paper provides an overview of the IMMWPS Integrated Ground Test Program, completed at the NASA Johnson Space Center (JSC) during October and November 2001. The JSC Crew and Thermal Systems Division (CTSD) has developed the IMMWPS orbital flight experiment to test the feasibility of a microbe-based water purifier for use in zero-gravity conditions. The IMMWPS design utilizes a Microbial Processor Assembly (MPA) inoculated with facultative anaerobes to convert organic contaminants in wastewater to carbon dioxide and biomass. The primary purpose of the ground test program was to verify functional operations and procedures. A secondary objective was to provide initial ground data for later comparison to on-orbit performance. This paper provides a description of the overall test program, including the test article hardware and the test sequence performed to simulate the anticipated space flight test program. In addition, a summary of significant results from the testing is provided.

Pressure Sensitive Paint (PSP) has been used for several years by the aircraft industry in transonic wind tunnel testing where the oxygen concentrations are low and the luminescence of the paint is easily recorded. Extending PSP to slower speeds where the oxygen concentrations are closer to atmospheric conditions is much more challenging. For the past few years, work has been underway at both Wright Patterson Air Force Base and Ford Motor Company to advance PSP techniques for testing at slower speeds. The CRADA (Cooperative Research and Development Agreement) provided a way for comparisons to be made of the different PSP systems that were being investigated. This paper will report on PSP tests conducted as part of the CRADA.

The General Aviation Element of the Aviation Safety Program's Synthetic Vision Systems (SVS) Project is developing technology to eliminate low visibility induced General Aviation (GA) accidents. SVS displays present computer generated 3-dimensional imagery of the surrounding terrain on the Primary Flight Display (PFD) to greatly enhance pilot's situation awareness (SA), reducing or eliminating Controlled Flight into Terrain, as well as Low-Visibility Loss of Control accidents. SVS-conducted research is facilitating development of display concepts that provide the pilot with an unobstructed view of the outside terrain, regardless of weather conditions and time of day. A critical component of SVS displays is the appropriate presentation of terrain to the pilot. An experimental study is being conducted at NASA Langley Research Center (LaRC) to explore and quantify the relationship between the realism of the terrain presentation and resulting enhancements of pilot SA and performance.

A series of low-speed static and dynamic wind tunnel tests of a commercial transport configuration over an extended angle of attack/sideslip envelope was conducted at NASA Langley Research Center. The test results are intended for use in the development of an aerodynamic simulation database for determining aircraft flight characteristics at extreme and loss-of-control conditions. This database will be used for the development of loss-of-control prevention or mitigation systems, pilot training for recovery from such conditions, and accident investigations. An overview of the wind-tunnel tests is presented and the results of the tests are evaluated with respect to traditional simulation database development techniques for modeling extreme conditions to identify regions where simulation fidelity should be addressed.

Recently, there has been a strong emphasis on aerodynamic and aeroacoustic wind tunnel testing of automobiles. While significant level resources have been spent on investigating aerodynamics, the methodology has not changed appreciably since the beginning of aerodynamics as a science. Over the past decade, a number of global flow diagnostic techniques have been developed that drastically increase the quality and quantity of data from wind tunnel testing. One of these technologies is the use of pressure sensitive luminescent coatings, known as pressure-sensitive paint, a method which has matured considerably since its inception and is now used extensively in aerospace applications with good results. The goal of this research is to implement this technology in the full scale testing of high performance automotive vehicles. This paper discusses the details of a preliminary test, such as technique, paint formulation, camera and lighting hardware, and data reduction and analysis.

Recently, the concept of the application of hybrid laminar flow to modern commercial transport aircraft was successfully flight tested on a Boeing 757 aircraft. In this limited demonstration, in which only part of the upper surface of the swept wing was designed for the attainment of laminar flow, significant local drag reduction was measured. This paper addresses the potential application of this technology to laminarize the external surface of large, modern turbofan engine nacelles which may comprise as much as 5-10 percent of the total wetted area of future commercial transports. A hybrid-laminar-fiow-control (HLFC) pressure distribution is specified and the corresponding nacelle geometry is computed utilizing a predictor/corrector design method. Linear stability calculations are conducted to provide predictions of the extent of the laminar boundary layer. Performance studies are presented to determine potential benefits in terms of reduced fuel consumption.

An experimental research effort was begun to develop a database of airplane aerodynamic characteristics with simulated ice accretion over a large range of incidence and sideslip angles. Wind-tunnel testing was performed at the NASA Langley 12-ft Low-Speed Wind Tunnel using a 3.5% scale model of the NASA Langley Generic Transport Model. Aerodynamic data were acquired from a six-component force and moment balance in static-model sweeps from α = -5 to 85 deg. and β = -45 to 45 deg. at a Reynolds number of 0.24x10⁶ and Mach number of 0.06. The 3.5% scale GTM was tested in both the clean configuration and with full-span artificial ice shapes attached to the leading edges of the wing, horizontal and vertical tail. Aerodynamic results for the clean airplane configuration compared favorably with similar experiments carried out on a 5.5% scale GTM.