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Journal Article

Robust Feedback Tracking Controller Design for Self-Energizing Clutch Actuator of Automated Manual Transmission

2013-10-14
2013-01-2587
This study mainly focuses on developing an accurate tracking controller for the self-energizing clutch actuator (SECA) system consisting of a DC motor with an encoder applied on the automated manual transmission (AMT). In the position-based actuation of the SECA, abruptly increasing torque near the clutch kissing point during the clutch engagement process induces control input saturation and jerky response when a conventional feedback controller is applied. The proposed work resolves such issue and significantly increases the control accuracy of the actuator through the development of an effective H-infinity controller. The control performance is shown to be more effective than a simple PID controller via simulation and experiments using an AMT test bench equipped with SECA aided by d-SPACE and Matlab/Simulink.
Technical Paper

Engine Sound Reduction and Enhancement Using Engine Vibration

2020-09-30
2020-01-1537
Over the past decade, there have been many efforts to generate engine sound inside the cabin either in reducing way or in enhancing way. To reduce the engine noise, the passive way, such as sound absorption or sound insulation, was widely used but it has a limitation on its reduction performance. In recent days, with the development of signal processing technology, ANC (Active Noise Control) is been used to reduce the engine noise inside the cabin. On the other hand, technologies such as ASD (Active Sound Design) and ESG (Engine Sound Generator) have been used to generate the engine sound inside the vehicle. In the last ISNVH, Hyundai Motor Company newly introduced ESEV (Engine Sound by Engine Vibration) technology. This paper describes the ESEV Plus Minus that uses engine vibration to not only enhance the certain engine order components but reduce the other components at the same time. Consequently, this technology would produce a much more diverse engine sound.
Technical Paper

Modeling and Parameter Estimation of Automatic Transmission for Heavy-Duty Vehicle Using Dual Clutch Scheme

2020-09-15
2020-01-2242
This paper focuses on modeling of the heavy-duty vehicle drivetrain with automatic transmission by using dual clutch scheme. The planetary gear set in the automatic transmission is complicated structure and difficult to understand. The advantage of the dual clutch scheme is that it can be used to represent the complex planetary gear set intuitively, which is a great help to understand the gear shifting process. It is also suitable for being used in the controller due to its low order. Some conditions are required to convert the planetary gear set to the dual clutch model. The heavy-duty vehicle driveline can be converted to the dual clutch model due to its heavy engine and vehicle inertia. This paper also proposes system parameter estimation methods to represent the driveline model. The main parameters are lumped inertia, lumped gear efficiency, output shaft compliance and friction coefficient of clutches.
Technical Paper

Slip Speed and Drive Torque Planning of Multivariable Controller for an Electrified Vehicle with Dual Clutch Transmission

2020-09-15
2020-01-2243
Demand for electrified vehicles is increasing due to increased environmental pollution regulations and interest in highly efficient vehicles. According to these demands, research on electrified vehicles equipped with Dual Clutch Transmission (DCT) has been actively conducted for the purpose of improving energy efficiency of electrified powertrain, maximizing acceleration performance, and increasing maximum speed. However, since DCT requires clutch to clutch shifting, it is difficult to control drive torque and slip speed using two clutch actuators and a power source input. In order to solve this, a study on a multivariable shift controller has been conducted. However, this study chose a heuristic planning method to control the two outputs. However, since the slip speed and drive torque are coupled, it is necessary to tune the reference for every shift scenario, as well as create unnecessary control inputs or degrade shift control performance.
Technical Paper

Design of Shape for Visco-Elastic Vibration Isolation Element by Topological and Shape Optimization Methods

2009-05-19
2009-01-2127
Design of geometric shape for visco-elastic vibration isolation elements is frequently based on experiences, intuitions, or trial and errors. Such practices make it often difficult for drastically different or new concepts to come out. In this paper, both a topological method and a shape optimization method are combined together to find out a most desirable isolator shape efficiently by using two commercial engineering programs, ABAQUS and MATLAB. The procedure is divided into two steps. At first, the topology optimization method is employed to find an initial shape, where material density of each finite element is chosen as either 0 or 1 for physical realization. Based on the initial shape, then, finer tuning is done by the boundary movement method. An illustration of the procedure is presented for a vehicle engine mount and the effectiveness will be discussed.
Technical Paper

The Effects of Two-Stage Fuel Injection on Dimethyl-ether (DME) Homogeneous Charge Compression Ignition Engine Combustion

2009-09-13
2009-24-0104
Two-stage injection strategy was studied in dimethyl-ether homogeneous charge compression ignition engine combustion. An early direct injection, main injection, was applied to form a premixed charge followed by the second injection after the start of heat release. Experiments were carried out in a single-cylinder direct-injection diesel engine equipped with a common-rail injection system, and the combustion performance and exhaust emissions were tested with the various second injection timings and quantities. Engine speed was 1200 rpm, and the load was fixed at 0.2 MPa IMEP. Main injection timing for homogeneous mixture was fixed at −80 CAD, and the fuel quantity was adjusted to the fixed load. Second injection quantity was varied from 1 to 5 mg, and the timing was selected according to the heat release rate of the HCCI combustion without second injection.
Technical Paper

Control of Airflow Noise From Diesel Engine Turbocharger

2011-04-12
2011-01-0933
Turbocharger is one of the main parts for high power and low fuel consumption. But due to high RPM of turbocharger causes noise problem. Flow in the turbocharger is very fast and unsteady so it's very hard to estimate the noise and to reduce. So, we conducted experiment in anechoic room using airflow bench which uses compressed air as the power source. Through experiment we can identify the noise component radiated from turbocharger. As we know, tonal noise is dominant component which is related to RPM and some other noise components are confirmed. To analyze noise source and mechanism in detail, we proceed to numerical analysis. First to see the flow in the turbocharger, computational fluid dynamics(CFD) method is used. Using CFD method, we can see the flow in turbocharger and get base data for acoustic analysis. Surface pressure data resulted from CFD method is used for acoustic analogy analysis and boundary element method(BEM).
Technical Paper

Modeling and Control of Single Turbocharger with High Pressure Exhaust Gas Recirculation Diesel Engine

2013-10-14
2013-01-2649
The regulation of NOx emission from a diesel engine is becoming stricter by the environmental agency and furthermore, EGR has been adopted to reduce NOx emission. Air flow control of a diesel engine combined with turbocharger and EGR is complicated because turbocharger and EGR are coupled physically. This paper examines the design of a model based control structure for diesel engine with a turbocharger and EGR. Model based control provides desirable control strategies from the physical analysis of an engine model. Air fraction and exhaust manifold pressure target based control simulation was conducted in this research. Engine is highly nonlinear and susceptible to uncertainties. To overcome this problem, a robust controller was designed by using a sliding mode control method.
Technical Paper

Dynamic Analysis and Experimental Verification of a Clutchless Geared Smart Transmission System for Hybrid Cars

2013-04-08
2013-01-1454
Upon the need of a highly efficient transmission system for conventional cars and the hybrid electric vehicle (HEV) purposes, in the paper, clutchless geared transmission system (CGST) by removing the clutch and incorporating a planetary gear system connected to a motor is newly proposed. The dynamic analysis of CGST operations is carried out, using the lever analogy of planetary gear. The state space model and the mathematical model of CGST structure are derived. Through the simulations of CGST operations, input-output tests and gear shifts are performed. To verify the simulation result, reduced size of CGST testbench is developed and experimented.
Technical Paper

Transient Engine Vibration Analysis by Using Directional Wigner Distribution

1997-05-20
972004
A new vibration signal processing technique is applied to a four-cylinder spark ignition engine for characterization of its transient motion during crank-on/idling/engine-off. This technique utilizes the directional Wigner distributions(dWDs) of the transient complex-valued vibration signals measured from the engine block. In order to avoid the aliasing problem and the interference terms between the forward(positive) and backward(negative) frequency components, the transformations of complex-valued signals to the forward and backward pass analytic signals were developed for calculation of the two types of dWDs: the auto-dWD essentially tracks the shape and directivity of the instantaneous planar motion, whereas the phase of the cross-dWD indicates its inclination angle.
Technical Paper

Effects of Single and Double Post Injections on Diesel PCCI Combustion

2013-03-25
2013-01-0010
In this study, single and double post injections were applied to diesel premixed charge compression ignition (PCCI) combustion to overcome the drawbacks those are high level of hydrocarbons (HC) and carbon monoxide (CO) emissions in a single-cylinder direct-injection diesel engine. The operating conditions including engine speed and total injection quantity were 1200 rpm and 12 mg/cycle, which are the representative of low engine speed and low load. The main injection timing of diesel PCCI combustion was set to 28 crank angle degree before top dead center (CAD BTDC). This main injection timing showed 32% lower level of nitric oxides (NOx) level and 8 CAD longer ignition delay than those of conventional diesel combustion. However, the levels of HC and CO were 2.7 and 3 times higher than those of conventional diesel combustion due to over-lean mixture and wall wetting of fuel.
Technical Paper

Simplified Multiple Sliding Mode Transient Control with VGT and EGR Diesel Engine

2013-04-08
2013-01-0345
This paper deals with the simplification and optimization methods in diesel engine control which is based on the air management system model of 1stage VTG and HP-EGR. Especially, simplified model based controller is suggested including more tracking performance of target values for comparison from previous multivariable sliding mode controller with intake and exhaust manifold output set. Moreover, in calculating desired exhaust manifold pressure, the simple process which only use target flow rates is suggested. There are fewer errors than general process's which have to add the target state process including the turbocharger parameter errors. Model based controller has assumption that mathematical model has to be very accurate, therefore, has to reflect the physical engine properties in every operating point. But, it is hard to satisfy this assumption because of the modeling uncertainties in mathematical point and a variety of environmental factor in real engine.
Technical Paper

Identification of Forces Transmitted onto Car Body Through Rubber Bushings in Suspension System Under Driving Conditions

1999-05-17
1999-01-1841
This paper presents a study on using rubber bushing as a sensor for the identification of forces transmitted onto the car body. The method starts from the idea that the transmission forces can be related to the deformation of the rubber bushing multiplied by its stiffness. Deformation of the rubber bushing is estimated from relative vibrations across the bushing. Simple theories are presented to deal with modeling of the rubber bushing and processing of the vibration mesurements on the link and car body to identify the transmission forces. Then, validity of the proposed approach is shown by applications to a suspension system under several driving conditions.
Technical Paper

Cooperative regenerative braking control strategy considering nonlinear tire characteristic in front-wheel-drive hybrid electric vehicle

2011-05-17
2011-39-7209
An electric motor for regenerative braking in front-wheel-drive hybrid electric vehicle is only connected to the front axle, and mechanical friction braking can be independently applied on each of the 4 wheels. Excessive regenerative braking only at front wheels to improve fuel economy can cause under-steer and eventually vehicle instability. Nonlinear tire characteristic may cause this vehicle instability in severe cornering with hard braking. Therefore, cooperative braking control strategy has to be considered nonlinear tire characteristic for guaranteeing the vehicle stability while enhancing the braking energy recovery. This paper is to compare the performance of cooperative braking control strategy according to consider the influence of braking force on the lateral force. Carsim™ software is used to evaluate the performance of cooperative regenerative braking control regarding to the vehicle stability and regenerative braking efficiency.
Technical Paper

Measurement of Hydrogen Direct Injection Jet Equivalence Ratio under Elevated Ambient Pressure Condition

2023-04-11
2023-01-0332
Owing to climate change issues caused by global warming, the role of alternative fuels, such as low-carbon and non-carbon fuels, is becoming increasingly important, particularly in the transportation sector. Therefore, hydrogen has emerged as a promising fuel for internal combustion engines because it does not emit carbon dioxide. Direct injection is mandatory for hydrogen-based internal combustion engines to mitigate backfires and low energy density. However, there is a lack of measurement of the equivalence ratio methodology because hydrogen has a higher diffusion rate than conventional fuels. The objective of this research is a feasibility study of laser-induced breakdown spectroscopy (LIBs) for measuring the equivalence ratio. The second harmonic ND-YAG laser was implemented to induce the atomic emission of hydrogen via the breakdown phenomenon. Simultaneously, the hydrogen jet structure was visualized in a constant volume vessel using Schlieren imaging.
Technical Paper

Validation of Wireless Power Transfer up to 11kW Based on SAE J2954 with Bench and Vehicle Testing

2019-04-02
2019-01-0868
Wireless Power Transfer (WPT) promises automated and highly efficient charging of electric and plug-in-hybrid vehicles. As commercial development proceeds forward, the technical challenges of efficiency, interoperability, interference and safety are a primary focus for this industry. The SAE Vehicle Wireless Power and Alignment Taskforce published the Recommended Practice J2954 to help harmonize the first phase of high-power WPT technology development. SAE J2954 uses a performance-based approach to standardizing WPT by specifying ground and vehicle assembly coils to be used in a test stand (per Z-class) to validate performance, interoperability and safety. The main goal of this SAE J2954 bench testing campaign was to prove interoperability between WPT systems utilizing different coil magnetic topologies. This type of testing had not been done before on such a scale with real automaker and supplier systems.
Book

Wireless Charging Technology and The Future of Electric Transportation

2015-06-08
Around the world, the major automakers are developing their strategies for conductive and wireless charging technologies, with concerted efforts to establish technical standards on wireless electric vehicle charging, mainly focused on the safety considerations and inter-operability. Wireless Charging Technology and the Future of Electric Transportation covers the current status of wireless power transfer (WPT) technology and its potential applications to the future road and rail transportation systems. Focusing on the applications of WPT technology to electric vehicle charging and the future green transportation field, Wireless Charging Technology and the Future of Electric Transportation was written collaboratively by nine experts in the field, led by Dr. In-Soo Suh, a professor and researcher from the Korean Advanced Institute of Technology (KAIST).
Technical Paper

Measurement of Hydrogen Jet Equivalence Ratio using Laser Induced Breakdown Spectroscopy

2024-04-09
2024-01-2623
Hydrogen exhibits the notable attribute of lacking carbon dioxide emissions when used in internal combustion engines. Nevertheless, hydrogen has a very low energy density per unit volume, along with large emissions of nitrogen oxides and the potential for backfire. Thus, stratified charge combustion (SCC) is used to reduce nitrogen oxides and increase engine efficiency. Although SCC has the capacity to expand the lean limit, the stability of combustion is influenced by the mixture formation time (MFT), which determines the equivalence ratio. Therefore, quantifying the equivalence ratio under different MFT is critical since it determines combustion characteristics. This study investigates the viability of using a Laser Induced Breakdown Spectroscopy (LIBS) for measuring the jet equivalence ratio. Furthermore, study was conducted to analyze the effect of MFT and the double injection parameter, namely the dwell time and split ratio, on the equivalence ratio.
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