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Journal Article

A Turbulent Jet Ignition Pre-Chamber Combustion System for Large Fuel Economy Improvements in a Modern Vehicle Powertrain

2010-05-05
2010-01-1457
Turbulent Jet Ignition is an advanced pre-chamber initiated combustion system for an otherwise standard spark ignition engine found in current on-road vehicles. This next-generation pre-chamber design overcomes previous packaging obstacles by simply replacing the spark plug in a modern four-valve, pent roof spark ignition engine. Turbulent Jet Ignition enables very fast burn rates due to the ignition system producing multiple, distributed ignition sites, which consume the main charge rapidly and with minimal combustion variability. The fast burn rates allow for increased levels of dilution (lean burn and/or EGR) when compared to conventional spark ignition combustion, with dilution levels being comparable to other low temperature combustion technologies (homogeneous charge compression ignition - HCCI) without the complex control drawbacks.
Journal Article

Combustion Visualization, Performance, and CFD Modeling of a Pre-Chamber Turbulent Jet Ignition System in a Rapid Compression Machine

2015-04-14
2015-01-0779
Turbulent jet ignition is a pre-chamber ignition enhancement method that produces a distributed ignition source through the use of a chemically active turbulent jet which can replace the spark plug in a conventional spark ignition engine. In this paper combustion visualization and characterization was performed for the combustion of a premixed propane/air mixture initiated by a pre-chamber turbulent jet ignition system with no auxiliary fuel injection, in a rapid compression machine. Three different single orifice nozzles with orifice diameters of 1.5 mm, 2 mm, and 3 mm were tested for the turbulent jet igniter pre-chamber over a range of air to fuel ratios. The performance of the turbulent jet ignition system based on nozzle orifice diameter was characterized by considering both the 0-10 % and the 10-90 % burn durations of the pressure rise due to combustion.
Journal Article

Visualization of Propane and Natural Gas Spark Ignition and Turbulent Jet Ignition Combustion

2012-10-23
2012-32-0002
This study focuses on the combustion visualization of spark ignition combustion in an optical single cylinder engine using natural gas and propane at several air to fuel ratios and speed-load operating points. Propane and natural gas fuels were compared as they are the most promising gaseous alternative fuels for reciprocating powertrains, with both fuels beginning to find wide market penetration on the fleet level across many regions of the world. Additionally, when compared to gasoline, these gaseous fuels are affordable, have high knock resistance and relatively low carbon content and they do not suffer from the complex re-fueling and storage problems associated with hydrogen.
Journal Article

Progress in Camless Variable Valve Actuation with Two-Spring Pendulum and Electrohydraulic Latching

2013-04-08
2013-01-0590
Camless Variable Valve Actuation (VVA) technologies have been known for improving fuel economy, reducing emissions, and enhancing engine performance. VVA can be divided into electro-magnetic, electro-hydraulic, and electro-pneumatic actuation. A family of camless VVA designs (called LGD-VVA or Gongda-VVA) has been presented in an earlier SAE publication (SAE 2007-01-1295) that consists of a two-spring actuation, a bypass passage, and an electrohydraulic latch-release mechanism. The two-spring pendulum system is used to provide efficient conversion between the moving mass kinetic energy and the spring potential energy for reduced energy consumption and to be more robust to the operational temperature than the conventional electrohydraulic actuation; and the electrohydraulic mechanism is intended for latch-release function, energy compensation and seating velocity control.
Journal Article

Air-to-Fuel and Dual-Fuel Ratio Control of an Internal Combustion Engine

2009-11-02
2009-01-2749
Air-to-fuel (A/F) ratio is the mass ratio of the air-to-fuel mixture trapped inside a cylinder before combustion begins, and it affects engine emissions, fuel economy, and other performances. Using an A/F ratio and dual-fuel ratio control oriented engine model, a multi-input-multi-output (MIMO) sliding mode control scheme is used to simultaneously control the mass flow rate of both port fuel injection (PFI) and direct injection (DI) systems. The control target is to regulate the A/F ratio at a desired level (e.g., at stoichiometric) and fuel ratio (ratio of PFI fueling vs. total fueling) to any desired level between zero and one. A MIMO sliding mode controller was designed with guaranteed stability to drive the system A/F and fuel ratios to the desired target under various air flow disturbances.
Technical Paper

Combustion Characteristics of a Single-Cylinder Engine Equipped with Gasoline and Ethanol Dual-Fuel Systems

2008-06-23
2008-01-1767
The requirement of reduced emissions and improved fuel economy led the introduction of direct-injection (DI) spark-ignited (SI) engines. Dual-fuel injection system (direct-injection and port-fuel-injection (PFI)) was also used to improve engine performance at high load and speed. Ethanol is one of the several alternative transportation fuels considered for replacing fossil fuels such as gasoline and diesel. Ethanol offers high octane quality but with lower energy density than fossil fuels. This paper presents the combustion characteristics of a single cylinder dual-fuel injection SI engine with the following fueling cases: a) gasoline for PFI and DI, b) PFI gasoline and DI ethanol, and c) PFI ethanol and DI gasoline. For this study, the DI fueling portion varied from 0 to 100 percentage of the total fueling over different engine operational conditions while the engine air-to-fuel ratio remained at a constant level.
Technical Paper

Development of the HANS Head and Neck Support for Formula One

1998-11-16
983060
Extensive crash sled testing and analysis has recently led to the development of a new HANS prototypes for use in FIA F1. The performance of HANS prototypes has been studied with various conditions of HANS design geometry and impact direction. The new HANS prototypes have been found to substantially reduce injurious motions and forces of the head and neck, and the new HANS is lighter, more compact, and performs better than the currently available HANS. Use of HANS by FIA F1 drivers has been initiated.
Technical Paper

Numerical Simulations in a High Swirl Methanol-Fueled Directly-Injected Engine

2003-10-27
2003-01-3132
Three-dimensional transient simulations using KIVA-3V were conducted on a 4-stroke high-compression ratio, methanol-fueled, direct-injection (DI) engine. The engine had two intake ports that were designed to impart a swirling motion to the intake air. In some cases, the intake system was modified, by decreasing the ports diameter in order to increase the swirl ratio. To investigate the effect of adding shrouds to the intake valves on swirl, two sets of intake valves were considered; the first set consisted of conventional valves, and the second set of valves had back shrouds to restrict airflow from the backside of the valves. In addition, the effect of using one or two intake ports on swirl generation was determined by blocking one of the ports.
Technical Paper

Evaluation of Turbulence Statistics from Engine Cooling Fan Velocity Measurements

2001-05-14
2001-01-1710
The present communication reports on processing and interpreting velocity measurements in the wake of a cooling fan. Velocity data are typically phase averaged to create statistics that would be observed in a rotating frame of reference. The difference between any given instantaneous measurement and the phase mean value is often referred to as the fluctuating component of velocity. These deviations can be caused by a variety of mechanisms (blade vibration for example) and do not necessarily represent “turbulence”. A different approach using an eigenfunction decomposition of the data is used on a sample data set to help distinguish between cycle-to-cycle variations and turbulence.
Technical Paper

CFD Modeling and Experimental Analysis of a Homogeneously Charged Turbulent Jet Ignition System in a Rapid Compression Machine

2017-03-28
2017-01-0557
Three dimensional numerical simulation of the transient turbulent jet and ignition processes of a premixed methane-air mixture of a turbulent jet ignition (TJI) system is performed using Converge computational software. The prechamber initiated combustion enhancement technique that is utilized in a TJI system enables low temperature combustion by increasing the flame propagation rate and therefore decreasing the burn duration. Two important components of the TJI system are the prechamber where the spark plug and injectors are located and the nozzle which connects the prechamber to the main chamber. In order to model the turbulent jet of the TJI system, RANS k-ε and LES turbulent models and the SAGE chemistry solver with a reduced mechanism for methane are used.
Technical Paper

Numerical Investigation of the Impact of Nozzle Endwall Clearance Distribution on Variable Nozzle Turbine Performance

2017-03-28
2017-01-1034
As the variable nozzle turbine(VNT) becomes an important element in engine fuel economy and engine performance, improvement of turbine efficiency over wide operation range is the main focus of research efforts for both academia and industry in the past decades. It is well known that in a VNT, the nozzle endwall clearance has a big impact on the turbine efficiency, especially at small nozzle open positions. However, the clearance at hub and shroud wall sides may contribute differently to the turbine efficiency penalty. When the total height of nozzle clearance is fixed, varying distribution of nozzle endwall clearance at the hub and shroud sides may possibly generate different patterns of clearance leakage flow at nozzle exit that has different interaction with and impact on the main flow when it enters the inducer.
Technical Paper

A Computational Study of the Effects of Spark Location on the Performance of a Turbulent Jet Ignition System

2016-04-05
2016-01-0608
In this purely computational study, fluid dynamic simulations with active combustion are performed for a Turbulent Jet Ignition (TJI) system installed in a rapid compression machine. The simulations compare the effects that the location of the TJI system’s spark ignition source inside the TJI’s prechamber have on the combustion within the system through the use of four simulations, which are all identically setup with the same initial and boundary conditions except for the location of their respective ignition sources. The four ignition sources are located along the centerline of the axisymmetric prechamber and at varied distances from the orifice exit of the prechamber. Comparison of the simulations demonstrate that the locations furthest from the orifice produce better main chamber ignition as reflected in shorter 0-10% mass fraction burn times. Meanwhile all three of the test cases that were not closest to the orifice all produced similar 10-90% mass fraction burn times.
Technical Paper

Numerical Simulations of Turbulent Sprays with a Multicomponent Evaporation Model

2013-04-08
2013-01-1603
A multicomponent droplet evaporation model which discretizes the one-dimensional mass and temperature profiles inside a droplet with a finite volume method has been developed and implemented into a large-eddy simulation (LES) model for spray simulations. The LES and multicomponent models were used along with the KH-RT secondary droplet breakup model to simulate realistic fuel sprays in a closed vessel. The effect of various spray and ambient gas parameters on the liquid penetration length of different single component and multicomponent fuels was investigated. The numerical results indicate that the spray penetration length decreases non-linearly with increasing gas temperature or pressure and is less sensitive to changes in ambient gas conditions at higher temperatures or pressures. The spray models and LES were found to predict the experimental results for n-hexadecane and two multicomponent surrogate diesel fuels reasonably well.
Technical Paper

Development of Human Back Contours for Automobile Seat Design

1997-02-24
970590
Driver and passenger comfort, as related to automotive seats, is a growing issue in the automotive industry. As this trend continues, automotive seat designers and developers are generating a greater need for more anthropometrically accurate tools to aid them in their work. One tool being developed is the JOHN software program that utilizes three-dimensional solid objects to represent humans in seated postures. Contours have been developed to represent the outside skin surfaces of three different body types in a variety of postures in the sagittal plane. These body types include: the small female, the average male, and the large male.
Technical Paper

Several Esoteric Considerations in the Design of a Gasoline Powered Super Mileage Vehicle

1983-02-01
830250
The need for increased fuel efficiency in conventional automobiles has motivated the design of lightweight, single passenger, super mileage vehicles. Typical low budget super mileage vehicles are capable of attaining 1000 to 1500 miles per gallon of gasoline. The present work discusses unique features of a high mileage vehicle designed and constructed by a research coterie at Michigan State University. More significant contributions of the coterie include an electronic engine and vehicle control system, a vehicle operation optimization analysis, and a computerized method of designing cam lobes based on flow mach numbers. These subjects are considered along with several customary design problems.
Technical Paper

Performance Assessment of a Single Jet, Dual Diverging Jets, and Dual Converging Jets in an Auxiliary Fueled Turbulent Jet Ignition System

2018-04-03
2018-01-1135
An auxiliary fueled prechamber ignition system can be used in an IC engine environment to provide lean limit extension with minimal cyclic variability and low emissions. Geometry and distribution of the prechamber orifices form an important criterion for performance of these systems since they are responsible for transferring and distributing the ignition energy into the main chamber charge. Combustion performance of nozzles with a single jet, dual diverging jets and dual converging jets for a methane fueled prechamber ignition system is evaluated and compared in a rapid compression machine (RCM). Upon entering the main chamber, the dual diverging jets penetrate the main chamber in opposite directions creating two jet tips, while the dual converging jets, after exiting the orifices, converge into a single location within the main chamber. Both these configurations minimize jet-wall impingement compared to the single jet.
Technical Paper

Camless Variable Valve Actuator with Two Discrete Lifts

2015-04-14
2015-01-0324
Camless Variable Valve Actuation (VVA) technologies have been known for improving fuel economy, reducing emissions, and enhancing engine performance. VVA can be divided into electro-magnetic, electro-hydraulic, and electro-pneumatic actuation. This paper presents an electro-hydraulic VVA design (called GD-VVA-2) that offers continuously variable timing and two discrete lifts (low lift S1 and high lift S2). The lift control is achieved through a lift control sleeve, which is hydraulically switched between two mechanically defined positions to provide accurate lifts. The low lift S1 has a wide design range, anywhere between zero and the high lift S2, i.e., 0 < S1 < S2. If S1 ≥ 0.5*S2, engine valves may operate at the low lift during most of a typical drive cycle. Operation at the low lift reduces energy consumption significantly. The GD-VVA-2 design offers compact package size and reasonable energy consumption.
Technical Paper

Knock Detection for a Large Displacement Air-Cooled V-Twin Motorcycle Engine Using In-Cylinder Ionization Signals

2008-09-09
2008-32-0028
To obtain the maximum output power and fuel economy from an internal combustion engine, it is often necessary to detect engine knock and operate the engine at its knock limit. This paper presents the ability to detect knock using in-cylinder ionization signals on a large displacement, air-cooled, “V” twin motorcycle engine over the engine operational map. The knock detection ability of three different sensors is compared: production knock (accelerometer) sensor, in-cylinder pressure sensor, and ionization sensor. The test data shows that the ionization sensor is able to detect knock better than the production knock sensor when there is high mechanical noise present in the engine.
Journal Article

Acceleration and Braking Performance of School Buses

2012-04-16
2012-01-0593
There is a limited amount of data currently available on the acceleration and braking performances of school buses. This paper analyzes the braking performance of various Type A and Type C school buses with hydraulic and air brakes. The effect of ABS and Non-ABS systems as well as driver experience is discussed. A comparison with passenger car braking performance is presented. The acceleration of a school bus is also presented. Evaluations of “normal” and “rapid” accelerations are presented for Type A and Type B buses. A comparison with commonly used acceleration values for various vehicles is presented.
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