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Technical Paper

Mathematical Analysis of Clutch Thermal Energy during Automatic Shifting Coupled with Input Torque Truncation

2020-04-14
2020-01-0967
A step-ratio automatic transmission alters torque paths for gearshifting through engagement and disengagement of clutches. It enables torque sources to run efficiently while meeting driver demand. Yet, clutch thermal energy during gearshifting is one of the contributors to the overall fuel loss. In order to optimize drivetrain control strategy, including the frequency of shifts, it is important to understand the cost of shift itself. In a power-on upshift, clutch thermal energy is primarily dissipated during inertia phase. The interaction between multiple clutches, coupled with input torque truncation, makes the decomposition of overall energy loss less obvious. This paper systematically presents the mathematical analysis of clutch thermal energy during the inertia phase of a typical single-transition gearshift. In practice, a quicker shift is generally favored, partly because the amount of energy loss is considered smaller.
Technical Paper

Machine-Learning Approach to Behavioral Identification of Hybrid Propulsion System and Component

2022-03-29
2022-01-0229
Accurate determination of driveshaft torque is desired for robust control, calibration, and diagnosis of propulsion system behaviors. The real-time knowledge of driveshaft torque is also valuable for vehicle motion controls. However, online identification of driveshaft torque is difficult during transient drive conditions because of its coupling with vehicle mass, road grade, and drive resistance as well as the presence of numerous noise factors. A physical torque sensor such as a strain-gauge or magneto-elastic type is considered impractical for volume production vehicles because of packaging requirements, unit cost, and manufacturing investment. This paper describes a novel online method, referred to as Virtual Torque Sensor (VTS), for estimating driveshaft torque based on Machine-Learning (ML) approach. VTS maps a signal from Inertial Measurement Unit (IMU) and vehicle speed to driveshaft torque.
Journal Article

Automatic Transmission Upshift Control Using a Linearized Reduced-Order Model-Based LQR Approach

2021-04-06
2021-01-0697
Automatic transmission (AT) upshift control performance in terms of shift duration and comfort can be improved during the inertia phase by coordinating the off-going clutch together with oncoming clutch and engine torque. The performance improvement is highest in low gear shifts (i.e., for high ratio steps), which are typically performed with open torque converter. In this paper, a discrete-time, linear quadratic regulation (LQR) is applied during the upshift inertia phase, as it provides an optimal multi-input/multi-output control action with respect to the prescribed cost function. The LQR law is based on a reduced-order drivetrain model, which is applicable to actual transmissions characterized by a limited number of available state measurements. The reduced-order model includes the linearized torque converter model. The shift duration is ensured by precise tracking of a linear-like oncoming clutch slip speed reference profile.
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