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Journal Article

Non-Intrusive Investigation in a Small GDI Optical Engine Fuelled with Gasoline and Ethanol

2011-04-12
2011-01-0140
The aim of this paper is the experimental investigation of the effect of direct fuel injection on the combustion process and pollutant formation in a spark ignition (SI) two-wheel engine. The engine is a 250cc single cylinder, four-stroke spark-ignition firstly equipped with a four-valve PFI head and then with GDI one operating with European commercial gasoline and Bio-ethanol. It is equipped with a wide sapphire window in the bottom of the chamber and quartz cylinder. In the combustion chamber, optical techniques based on 2D-digital imaging were used to follow the injection and flame propagation and spectroscopic measurements were carried out in order to evaluate the main radical species. Radical species such as OH and CH were detected and used to follow the chemical phenomena related to the fuel quality. Measurements were carried out at different engine speeds and combustion strategies based on different injection pressures.
Journal Article

Characterization of CH4 and CH4/H2 Mixtures Combustion in a Small Displacement Optical Engine

2013-04-08
2013-01-0852
In the last years, even more attention was paid to the alternative fuels which can allow both reducing the fuel consumption and the pollutant emissions. Among gaseous fuels, methane is considered one of the most interesting in terms of engine application. It represents an immediate advantage over other hydrocarbon fuels leading to lower CO₂ emissions; if compared to gasoline, CH₄ has wider flammable limits and better anti-knock properties, but lower flame speed. The addition of H₂ to CH₄ can improve the already good qualities of methane and compensate its weak points. In this paper a comparison was carried out between CH₄ and different CH₄/H₂ mixtures. The measurements were carried out in an optically accessible small single-cylinder, Port Fuel Injection spark ignition (PFI SI), four-stroke engine. It was equipped with the cylinder head of a commercial 250 cc motorcycle engine representative of the most popular two-wheel vehicles in Europe.
Journal Article

Full-Cycle CFD Modeling of Air/Fuel Mixing Process in an Optically Accessible GDI Engine

2013-09-08
2013-24-0024
This paper is focused on the development and application of a CFD methodology that can be applied to predict the fuel-air mixing process in stratified charge, sparkignition engines. The Eulerian-Lagrangian approach was used to model the spray evolution together with a liquid film model that properly takes into account its effects on the fuel-air mixing process into account. However, numerical simulation of stratified combustion in SI engines is a very challenging task for CFD modeling, due to the complex interaction of different physical phenomena involving turbulent, reacting and multiphase flows evolving inside a moving geometry. Hence, for a proper assessment of the different sub-models involved a detailed set of experimental optical data is required. To this end, a large experimental database was built by the authors.
Journal Article

Experimental and Numerical Investigation in a Turbocharged GDI Engine Under Knock Condition by Means of Conventional and Non-Conventional Methods

2015-04-14
2015-01-0397
The present paper deals with a comprehensive analysis of the knocking phenomenon through experiments and numerical simulations. Conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine. The engine exhibits optical accesses to the combustion chamber. Imaging in the UV-visible range is carried out by means of a high spatial and temporal resolution camera through an endoscopic system and a transparent window in the piston head. This last is modified to allow the view of the whole combustion chamber almost until the cylinder walls, to include the so-called eng-gas zones. Optical data are correlated to in-cylinder pressure-based indicated analyses in a cycle resolved approach.
Journal Article

Characterization of Knock Tendency and Onset in a GDI Engine by Means of Conventional Measurements and a Non-Conventional Flame Dynamics Optical Analysis

2017-09-04
2017-24-0099
Gasoline direct injection (GDI) allows knock tendency reduction in spark-ignition engines mainly due to the cooling effect of the in-cylinder fuel evaporation. However, the charge formation and thus the injection timing and strategies deeply affect the flame propagation and consequently the knock occurrence probability and intensity. In particular, split injection allows a reduction of knock intensity by inducing different AFR gradient and turbulent energy distribution. Present work investigates the tendency to knock of a GDI engine at 1500 rpm full load under different injection strategies, single and double injections, obtained delivering the same amount of gasoline in two equal parts, the first during intake, the second during compression stroke. In these conditions, conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine endowed of optical accesses to the combustion chamber.
Technical Paper

Sub-23 nm Particle Emissions from Gasoline Direct Injection Vehicles and Engines: Sampling and Measure

2020-04-14
2020-01-0396
Nowadays, the regulation regards only the particles larger than 23 nm. The attention is shifting towards the sub-23 nm particles because of their large presence at the exhaust of the modern engines and their negative impact on human health. The main challenge of the regulation of these particles is the definition of a proper procedure for their measure. The nature of the sub-23 nm particles is not well understood, and their measure is strongly affected by the sampling conditions leading to not reliable measure. The aim of this paper is to provide information on the emissions of sub-23 nm particles from GDI vehicles/engines. At the same time, the presence of volatiles, which mainly contribute to the formation of sub-23 nm particles, was evaluated and the effect of sampling conditions was investigated. The analysis was performed on a 1.8L GDI powered vehicle, widely used both in North America and Europe, and a 4-cylinder GDI engine, whose features are similar to those of the vehicle.
Technical Paper

Analysis of the Combustion Process of SI Engines Equipped with Non-Conventional Ignition System Architecture

2020-06-30
2020-37-0035
The use of lean or ultra-lean ratios is an efficient and proven strategy to reduce fuel consumption and pollutant emissions. However, the lower fuel concentration in the cylinder hinders the mixture ignition, requiring greater energy to start the combustion. The prechamber is an efficient method to provide high energy favoring the ignition process. It presents the potential to reduce the emission levels and the fuel consumption, operating with lean burn mixtures and expressive combustion stability. In this paper the analysis of the combustion process of SI engines equipped with an innovative architecture and operating in different injection modes was described. In particular, the effect of the prechamber ignition on the engine stability and the efficiency was investigated in stoichiometric and lean-burn operation conditions. The activity was carried out in two parts.
Technical Paper

Turbulent Jet Ignition Effect on Exhaust Emission and Efficiency of a SI Small Engine Fueled with Methane and Gasoline

2020-09-27
2020-24-0013
Pollutant emission of vehicle cars is nowadays a fundamental aspect to take into account. In the last decays, the company have been forced to study new solutions, such as alternative fuel and learn burn mixture strategy, to reduce the vehicle’s pollutants below the limits imposed by emission regulations. Pre-chamber ignition system presents potential reductions in emission levels and fuel consumption, operating with lean burn mixtures and alternative fuels. As alternative fuels, methane is considered one of the most interesting. It has wider flammable limits and better anti-knock properties than gasoline. Moreover, it is characterized by lower CO2 emissions. The aim of this work is to study the evolution of the plasma jets in a different in-cylinder conditions. The activity was carried out in a research optical small spark ignition engine equipped alternatively with standard ignition system and per-chamber.
Technical Paper

In-Cylinder Soot Formation and Exhaust Particle Emissions in a Small Displacement Spark Ignition Engine Operating with Ethanol Mixed and Dual Fueled with Gasoline

2017-03-28
2017-01-0653
This paper aims to correlate the in-cylinder soot formation and the exhaust particle emissions for different methods of gasoline/ethanol fueling in spark ignition engine. In particular, the engine was fueled with gasoline and ethanol separately and not, in this latter case both blended (E30) and dual fueled (EDF). For E30 the bend was direct injected and for EDF, the ethanol was injected in the combustion chamber and the gasoline into the intake duct. For both the injection configurations, the same percentage of ethanol in gasoline was supplied: 30%v/v. The measurements were carried out at 2000 and 4000 rpm, under full load, and stoichiometric condition, in small single cylinder optical engine. 2D-digital imaging was performed to follow the combustion process with a high spatial and temporal resolution through a full-bore optical piston. The two-color pyrometry was applied for the analysis of the in cylinder soot formation in the combustion chamber.
Technical Paper

Use of Renewable Oxygenated Fuels in Order to Reduce Particle Emissions from a GDI High Performance Engine

2011-04-12
2011-01-0628
The use of oxygenated and renewable fuels is nowadays a widespread means to reduce regulated pollutant emissions produced by internal combustion engines, as well as to reduce the greenhouse impact of transportation. Besides PM, NOx and HC emissions, also the size distribution of particles emitted at the engine exhaust represent meaningful information, considering its adverse effects on the environment and human health. In this work, the results of a comprehensive investigation on the combustion characteristics and the exhaust emissions of a GDI high performance engine, fuelled with pure bio-ethanol and European gasoline, are shown. The engine is a 4-cylinder, 4-stroke, 1750 cm₃ displacement, and turbocharged. The engine was operated at different speed/load conditions and two fuel injection strategies were investigated: homogeneous charge mode and stratified charge mode.
Technical Paper

Experimental and Numerical Investigation of the Idle Operating Engine Condition for a GDI Engine

2012-04-16
2012-01-1144
The increased limitations to both NOx and soot emissions have pushed engine researchers to rediscover gasoline engines. Among the many technologies and strategies, gasoline direct injection plays a key-role for improving fuel economy and engine performance. The paper aims to investigate an extremely complex task such as the idle operating engine condition when the engine runs at very low engine speeds and low engine loads and during the warm-up. Due to the low injection pressure and to the null contribution of the turbocharger, the engine condition is far from the standard points of investigation. Taking into account the warm-up engine condition, the analyses are performed with a temperature of the coolant of 50°C. The paper reports part of a combined numerical and experimental synergic activity aiming at the understanding of the physics of spray/wall interaction within the combustion chamber and particular care is used for air/fuel mixing and the combustion process analyses.
Technical Paper

Particle Size Distributions from a DI High Performance SI Engine Fuelled with Gasoline-Ethanol Blended Fuels

2011-09-11
2011-24-0211
This paper reports the results of an experimental investigation on the combustion characteristics and exhaust particulate emissions of a GDI high performance engine, fuelled with blends of bio-ethanol and European gasoline fuel. The engine is a 4-cylinder, 4-stroke, 1750 cm₃ displacement, and turbocharged. The engine was operated at fixed speed and load, namely 1500 rpm and 110 Nm, and fuelled with gasoline (E0), ethanol (E100) and two blends 50% v/v (E50) and 85% v/v (E85) of ethanol in gasoline. Two fuel injection strategies were investigated: homogeneous charge and stratified charge combustion mode. The study mainly focuses on the effects of fuel injection strategy and ethanol upon the emissions of particulate matter (PM), in terms of mass, number concentration and size distribution.
Technical Paper

Experimental and Numerical Investigation of the Idle Operating Engine Condition for a GDI Engine

2011-09-11
2011-24-0031
The paper investigates the idle operating condition of a current production turbocharged Gasoline Direct Injected (GDI) high performance engine both from an experimental and a numerical perspective. Due to the low engine speed, to the low injection pressure and to the null contribution of the turbocharger, the engine condition is far from the standard points of investigation. According to the low heat flux due to combustion, temperature levels are low and reduced fuel evaporation is expected. Consequently, fuel spray evolution within the combustion chamber and spray/wall interaction are key points for the understanding of the combustion process. In order to properly investigate and understand the many complex phenomena, a wide set of engine speeds was experimentally investigated and, as far as the understanding of the physics of spray/wall interaction is concerned, many different injection strategies are tested.
Technical Paper

Study of E10 and E85 Effect on Air Fuel Mixing and Combustion Process in Optical Multicylinder GDI Engine and in a Spray Imaging Chamber

2013-04-08
2013-01-0249
The aim of the present work is the study of the combustion process in Gasoline Direct Injection (GDI) engine fuelled with ethanol mixed with gasoline at percentages of 10 and 85. The characterization has been made in terms of performance and emission for different injection pressure conditions and the results correlated to the unperturbed non-evaporating evolution of the fuel injected in a pressurized quiescent vessel. Measurements were performed in the optically accessible combustion chamber made by modifying a real 4-stroke, 4-cylinder, high performance GDI engine. The cylinder head was instrumented by using an endoscopic system coupled to high spatial and temporal resolution camera in order to allow the visualization of the fuel injection and the combustion process. The engine is equipped with solenoid-actuated six-hole GDI injectors, 0.14 mm hole diameter, 9.0 g/s @ 10 MPa static flow.
Technical Paper

Split Injection in a GDI Engine Under Knock Conditions: An Experimental and Numerical Investigation

2015-09-06
2015-24-2432
Present work investigates both experimentally and numerically the benefits deriving from the use of split injections in increasing the engine power output and reducing the tendency to knock of a gasoline direct injection (GDI) engine. The here considered system is characterized by an optical access to the combustion chamber. Imaging in the UV-visible range is carried out by means of a high spatial and temporal resolution camera through an endoscopic system and a transparent window placed in the piston head. This last is modified to allow the view of the whole combustion chamber almost until the cylinder walls, to include the so-called eng-gas zones of the mixture, where undesired self-ignition may occur under some circumstances. Optical data are correlated to in-cylinder pressure oscillations on a cycle resolved basis.
Technical Paper

Effects of Ethanol and Gasoline Blending and Dual Fueling on Engine Performance and Emissions.

2015-09-06
2015-24-2490
Ethanol is the most promising alternative fuel for spark ignition (SI) engines, that is blended with gasoline, typically. Moreover, in the last years great attention is paid to the dual fueling, ethanol and gasoline are injected simultaneously. This paper aims to analyze the better methods, blending or dual fueling in order to best exploit the potential of ethanol in improving engine performance and reducing pollutant emissions. The experimental activity was carried out in a small displacement single cylinder engine, representative of 2-3 wheel vehicle engines or of 3-4 cylinder small displacement automotive engines. It was equipped with a prototype gasoline direct injection (GDI) head. The tests were carried out at 3000, 4000, and 5000 rpm full load. The investigated engine operating conditions are representative of the European homologation urban driving cycle.
Technical Paper

An experimental investigation on combustion and engine performance and emissions of a methane-gasoline dual-fuel optical engine

2014-04-01
2014-01-1329
The use of methane as supplement to liquid fuel is one of the solution proposed for the reduction of the internal combustion engine pollutant emissions. Its intrinsic properties as the high knocking resistance and the low carbon content makes methane the most promising clean fuel. The dual fuel combustion mode allows improving the methane combustion acting mainly on the methane slow burning velocity and allowing lean burn combustion mode. An experimental investigation was carried out to study the methane-gasoline dual fuel combustion. Methane was injected in combustion chamber (DI fuel) while gasoline was injected in the intake manifold (PFI fuel). The measurements were carried out in an optically accessible small single-cylinder four-stroke engine. It was equipped with the cylinder head of a commercial 250 cc motorcycles engine representative of the most popular two-wheel vehicles in Europe.
Technical Paper

Analysis of the Effect of the Sampling Conditions on the sub-23 nm Particles Emitted by a Small Displacement PFI and DI SI Engines Fueled with Gasoline, Ethanol and a Blend

2019-09-09
2019-24-0155
The growing concerns on the emission of particles smaller than 23 nm, which are harmful to human health, lead to the necessity of introducing a regulation for these particles not yet included in the current emission standards. Considering that measurements of concentration of sub-23 nm particles are particularly sensitive to the sampling conditions, it is important to identify an effective assessment procedure. Aim of this paper is the characterization of the effect of the sampling conditions on sub-23 nm particles, emitted by PFI (port fuel injection) and DI (direct injection) spark ignition engines fueled with gasoline, ethanol and a mixture of ethanol and gasoline (E30). The experimental activity was carried out on a 250 cm3 displacement four stroke GDI and PFI single cylinder engines. The tests were conducted at 2000 rpm and 4000 rpm full load, representative of the homologation urban driving cycle.
Technical Paper

Experimental Analysis of a Gasoline PFI-Methane DI Dual Fuel and an Air Assisted Combustion of a Transparent Small Displacement SI Engine

2015-09-06
2015-24-2459
The use of direct injection (DI) engines allows a more precise control of the air-fuel ratio, an improvement of fuel economy, and a reduction of exhaust emissions thanks to the ultra-lean combustion due to the charge stratification. These effects can be partially obtained also with an optimized Air Direct Injection that permits to increase the turbulence at low speed and load increasing the combustion stability especially in lean condition. In this paper, a gasoline PFI (named G-PFI), gasoline PFI-methane DI dual fuel (named G-MDF) lean combustion were analyzed. The G-MDF configuration was also compared with a gasoline PFI - air DI (named G-A) configuration in order to distinguish the chemical effect of methane from the direct injection physical effect. The tests were carried out in a small displacement PFI/DI SI engine. The experimental investigation was carried out in a transparent small single-cylinder, spark ignition four-stroke engine.
Technical Paper

Knock Onset Detection Methods Evaluation by In-Cylinder Direct Observation

2019-10-07
2019-24-0233
Improvement of performance and emission of future internal combustion engine for passenger cars is mandatory during the transition period toward their substitution with electric propulsion systems. In middle time, direct injection spark ignition (DISI) engines could offer a good compromise between fuel economy and exhaust emissions. However, abnormal combustion and particularly knock and super-knock are some of the most important obstacles to the improvement of SI engines efficiency. Although knock has been studied for many years and its basic characteristics are clear, phenomena involved in its occurrence are very complex and are still worth of investigation. In particular, the definition of an absolute knock intensity and the precise determination of the knock onset are arduous and many indexes and methodologies has been proposed. In this work, most used methods for knock onset detection from in- cylinder pressure signal have been considered.
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