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Journal Article

The Evaluation of a New Kinematic Emissions Model on Real and Simulated Driving Cycles

2010-05-05
2010-01-1564
The evaluation of vehicles real emissions circulating in urban areas is a basic activity for planning and management of implemented traffic measures aiming at emission control and air quality improvement. National, region, and city emission inventories require overall average emission estimation based on modeling technique with a few input parameters such as fleet composition and mission profile, represented by average speed. But in the field of emission modeling an important open issue is the very expensive costs of experimental campaigns needed to obtain driving cycle statistically representative of driving behavior, also if only in a specific link of a network. A possible approach to deal with this problem is represented by the use of traffic microscopic simulation models which are capable to simulate individual car motion on the basis of traffic conditions, road characteristics and management rules.
Journal Article

Fuel Consumption Optimization and Noise Reduction in a Spark-Ignition Turbocharged VVA Engine

2013-04-08
2013-01-1625
Modern VVA systems offer new potentialities in improving the fuel consumption for spark-ignition engines at low and medium load, meanwhile they grant a higher volumetric efficiency and performance at high load. Recently introduced systems enhance this concept through the possibility of concurrently modifying the intake valve opening, closing and lift leading to the development of almost "throttle-less" engines. However, at very low loads, the control of the air-flow motion and the turbulence intensity inside the cylinder may require to select a proper combination of the butterfly throttling and the intake valve control, to get the highest BSFC (Brake Specific Fuel Consumption) reduction. Moreover, a low throttling, while improving the fuel consumption, may also produce an increased gas-dynamic noise at the intake mouth. In highly "downsized" engines, the intake valve control is also linked to the turbocharger operating point, which may be changed by acting on the waste-gate valve.
Journal Article

Measurement of Diesel Spray Formation and Combustion upon Different Nozzle Geometry using Hybrid Imaging Technique

2014-04-01
2014-01-1410
High pressure diesel sprays were visualized under vaporizing and combusting conditions in a constant-volume combustion vessel. Near-simultaneous visualization of vapor and liquid phase fuel distribution were acquired using a hybrid shadowgraph/Mie-scattering imaging setup. This imaging technique used two pulsed LED's operating in an alternative manner to provide proper light sources for both shadowgraph and Mie scattering. In addition, combustion cases under the same ambient conditions were visualized through high-speed combustion luminosity measurement. Two single-hole diesel injectors with same nozzle diameters (100μm) but different k-factors (k0 and k1.5) were tested in this study. Detailed analysis based on spray penetration rate curves, rate of injection measurements, combustion indicators and 1D model comparison have been performed.
Journal Article

Reduction of Steady-State CFD HVAC Simulations into a Fully Transient Lumped Parameter Network

2014-05-10
2014-01-9121
Since transient vehicle HVAC computational fluids (CFD) simulations take too long to solve in a production environment, the goal of this project is to automatically create a lumped-parameter flow network from a steady-state CFD that solves nearly instantaneously. The data mining algorithm k-means is implemented to automatically discover flow features and form the network (a reduced order model). The lumped-parameter network is implemented in the commercial thermal solver MuSES to then run as a fully transient simulation. Using this network a “localized heat transfer coefficient” is shown to be an improvement over existing techniques. Also, it was found that the use of the clustering created a new flow visualization technique. Finally, fixing clusters near equipment newly demonstrates a capability to track localized temperatures near specific objects (such as equipment in vehicles).
Journal Article

Analysis of Knock Tendency in a Small VVA Turbocharged Engine Based on Integrated 1D-3D Simulations and Auto-Regressive Technique

2014-04-01
2014-01-1065
In the present paper, two different methodologies are adopted and critically integrated to analyze the knock behavior of a last generation small size spark ignition (SI) turbocharged VVA engine. Particularly, two full load operating points are selected, exhibiting relevant differences in terms of knock proximity. On one side, a knock investigation is carried out by means of an Auto-Regressive technique (AR model) to process experimental in-cylinder pressure signals. This mathematical procedure is used to estimate the statistical distribution of knocking cycles and provide a validation of the following 1D-3D knock investigations. On the other side, an integrated numerical approach is set up, based on the synergic use of 1D and 3D simulation tools. The 1D engine model is developed within the commercial software GT-Power™. It is used to provide time-varying boundary conditions (BCs) for the 3D code, Star-CD™.
Journal Article

Knock Detection Based on MAPO Analysis, AR Model and Discrete Wavelet Transform Applied to the In-Cylinder Pressure Data: Results and Comparison

2014-10-13
2014-01-2547
The easiest way to identify knock conditions during the operation of a SI engine is represented by the knowledge of the in-cylinder pressure. Traditional techniques like MAPO (Maximum Amplitude Pressure Oscillation) based method rely on the frequency domain processing of the pressure data. This technique may present uncertainties due to the correct specification of some model parameters, like the band-pass frequency range and the crank angle window of interest. In this paper two innovative techniques for knock detection, which make use of the in-cylinder pressure, are explained in detail, and the results are compared with those coming from the MAPO method. The first procedure is based on the use of statistical analysis by applying an Auto Regressive (AR) technique, while the second technique makes use of the Discrete Wavelet Transform (DWT). The data useful for the analysis have been acquired on a high compression ratio four cylinder, spark ignition engine.
Journal Article

A Comparison Between External and Internal Resonators Employment to Reduce the Gas-Dynamic Noise of a SI Engine

2014-10-13
2014-01-2864
This paper reports 1D and 3D CFD analyses aiming to improve the gas-dynamic noise emission of a downsized turbocharged VVA engine through the re-design of the intake air-box device, consisting in the introduction of external or internal resonators. Nowadays, modern spark-ignition (SI) engines show more and more complex architectures that, while improving the brake specific fuel consumption (BSFC), may be responsible for the increased noise radiation at the engine intake mouth. In particular VVA systems allow for the actuation of advanced valve strategies that provide a reduction in the BSFC at part load operations thanks to the intake line de-throttling. In these conditions, due to a less effective attenuation of the pressure waves that travel along the intake system, VVA engines produce higher gas-dynamic noise levels.
Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Technical Paper

Probing Spark Discharge Behavior in High-speed Cross-flows through Modeling and Experimentation

2020-04-14
2020-01-1120
This paper presents a combined numerical and experimental investigation of the characteristics of spark discharge in a spark-ignition engine. The main objective of this work is to gain insights into the spark discharge process and early flame kernel development. Experiments were conducted in an inert medium within an optically accessible constant-volume combustion vessel. The cross-flow motion in the vessel was generated using a previously developed shrouded fan. Numerical modeling was based on an existing discharge model in the literature developed by Kim and Anderson. However, this model is applicable to a limited range of gas pressures and flow fields. Therefore, the original model was evaluated and improved to predict the behavior of spark discharge at pressurized conditions up to 45 bar and high-speed cross-flows up to 32 m/s. To accomplish this goal, a parametric study on the spark channel resistance was conducted.
Technical Paper

Infrared Diagnostics of a Li-Polymer Battery for the Estimation of the Surface Temperature Distribution and the Heat Transfer Parameters

2020-09-15
2020-01-2026
A growing number of electric vehicles (EV) and hybrid electric vehicles (HEV) in the present market depicts the rapid growing demand for energy storage systems. The battery’s main peculiarities must be the power density and reliability over time. The temperature strongly affects battery performance for low and high intensity. In particular, the management of the heat generated by the battery itself is one of the main aspects to handle to preserve the performance over time. The objective of this paper is to compare the surface temperature of the lithium-ion polymer battery at different discharging rates by infrared thermography. Thermal imaging is performed to detect the battery surface temperature distribution, focusing on its variation over time and the local inhomogeneity. Temperature measurements are then used to estimate the contributions of the different heat transfer mechanisms for the dissipation of the heat generated by the battery.
Technical Paper

Toward Predictive Combustion Modeling of CNG SI Engines in 1D Simulation Tools

2020-09-15
2020-01-2079
In the recent years, the interest in heavy-duty engines fueled with Compressed Natural Gas (CNG) is increasing due to the necessity to comply with the stringent CO2 limitation imposed by national and international regulations. Indeed, the reduced number of carbon atoms of the NG molecule allows to reduce the CO2 emissions compared to a conventional fuel. The possibility to produce synthetic methane from renewable energy sources, or bio-methane from agricultural biomass and/or animal waste, contributes to support the switch from conventional fuel to CNG. To drive the engine development and reduce the time-to-market, the employment of numerical analysis is mandatory. This requires a continuous improvement of the simulation models toward real predictive analyses able to reduce the experimental R&D efforts. In this framework, 1D numerical codes are fundamental tools for system design, energy management optimization, and so on.
Technical Paper

Numerical Investigation on GDI Spray under High Injection Pressure up to 100 MPa

2020-09-15
2020-01-2108
In recent years, the increase of gasoline fuel injection pressure is a way to improve thermal efficiency and lower engine-out emissions in GDI homogenous combustion concept. The challenge of controlling particulate formation as well in mass and number concentrations imposed by emissions regulations can be pursued improving the mixture preparation process and avoiding mixture inhomogeneity with ultra-high injection pressure values up to 100 MPa. The increase of the fuel injection pressure in GDI homogeneous systems meets the demand for increased injector static flow, while simultaneously improves the spray atomization and mixing characteristics with consequent better combustion performance. Few studies quantify the effects of high injection pressure on transient gasoline spray evolution. The aim of this work was to simulate with OpenFOAM the spray morphology of a commercial gasoline injected in a constant volume vessel by a prototypal GDI injector.
Technical Paper

Thermal Imaging of a Li-Ion Battery for the Estimation of the Thermal Parameters and Instantaneous Heat Dissipated

2020-09-27
2020-24-0014
The electrochemical performance of a lithium-ion battery is strongly affected by the temperature. During charge and discharge cycles, batteries are subjected to an increment of temperature that can accelerate aging and loss of efficiency if critical values are reached. Knowing the thermal parameters that affect the heat exchange between the battery surface and the surrounding environment (air, cooling fins, plates, etc…) is fundamental to their thermal management. In this work, thermal imaging is applied to a laminated lithium-polymers battery as a non-invasive temperature-indication method. Measurements are taken during the discharge phase and the following cooling down until the battery reaches the ambient temperature. The 2d images are used to analyze the homogeneity of the temperature distribution on the battery surface. Then, experimental results are coupled with mathematical correlations.
Technical Paper

Modeling of Soot Deposition and Active Regeneration in Wall-flow DPF and Experimental Validation

2020-09-15
2020-01-2180
Growing concerns about the emissions of internal combustion engines have forced the adoption of aftertreatment devices to reduce the adverse impact of diesel engines on health and environment. Diesel particulate filters are considered as an effective means to reduce the particle emissions and comply with the regulations. Research activity in this field focuses on filter configuration, materials and aging, on understanding the variation of soot layer properties during time, on defining of the optimal strategy of DPF management for on-board control applications. A model was implemented in order to simulate the filtration and regeneration processes of a wall-flow particulate filter, taking into account the emission characteristic of the engine, whose architecture and operating conditions deeply affect the size distribution of soot particles.
Journal Article

Using 2d Infrared Imaging for the Analysis of Non-Conventional Fuels Combustion in a Diesel Engine

2015-04-14
2015-01-1646
The common realization of the necessity to reduce the use of mineral sources is promoting the use of alternative fuels. Big efforts are being made to replace petroleum derivatives in the internal combustion engines (ICEs). For this purpose it is mandatory to evaluate the behavior of non-conventional fuels in the ICEs. The optical diagnostics have proven to be a powerful tool to analyze the processes that take place inside the engine. In particular, 2d imaging in the infrared range can reveal new details about the effect of the fuel properties since this technique is still not very common. In this work, a comparison between commercial diesel fuel and two non-conventional fuels has been made in an optically accessible diesel engine. The non-conventional fuels are: the first generation biofuel Rapeseed Methyl Ester (RME) and an experimental blend of diesel and a fuel with high glycerol content (HG).
Journal Article

Experimental Evaluation of Compression Ratio Influence on the Performance of a Dual-Fuel Methane-Diesel Light-Duty Engine

2015-09-06
2015-24-2460
The paper reports an experimental study on the effect of compression ratio variation on the performance and pollutant emissions of a single-cylinder light-duty research diesel engine operating in DF mode. The architecture of the combustion system as well as the injection system represents the state-of-the-art of the automotive diesel technology. Two pistons with different bowl volume were selected for the experimental campaign, corresponding to two CR values: 16.5 and 14.5. The designs of the piston bowls were carefully performed with the 3D simulation in order to maintain the same air flow structure at the piston top dead center, thus keeping the same in-cylinder flow characteristics versus CR. The engine tests choice was performed to be representative of actual working conditions of an automotive light-duty diesel engine.
Journal Article

Knock and Cycle by Cycle Analysis of a High Performance V12 Spark Ignition Engine. Part 1: Experimental Data and Correlations Assessment

2015-09-06
2015-24-2392
In this paper, a high performance V12 spark-ignition engine is experimentally investigated at test-bench in order to fully characterize its behavior in terms of both average parameters, cycle-by-cycle variations and knock tendency, for different operating conditions. In particular, for each considered operating point, a spark advance sweep is actuated, starting from a knock-free calibration, up to intense knock operation. Sequences of 300 consecutive pressure cycles are measured for each cylinder, together with the main overall engine performance, including fuel flow, torque, and fuel consumption. Acquired data are statistically analyzed to derive the distributions of main indicated parameters, in order to find proper correlations with ensemble-averaged quantities. In particular, the Coefficient of Variation (CoV) of IMEP and of the in-cylinder peak pressure (pmax) are correlated to the average combustion phasing and duration (MFB50 and Δθb), with a good coefficient of determination.
Journal Article

Experimental and Numerical Comparison of the Acoustic Performance of the Air Filter Box of a SI-ICE

2015-09-06
2015-24-2527
In an Internal Combustion Engine, the design of the intake system is a very critical aspect since it affects both the engine power output and noise emissions at the intake side. In particular, downsized VVA engines typically produce higher gas-dynamic noise levels since, due to the intake line de-throttling at part-load, a less effective attenuation of the pressure waves is realized. In this work, the acoustic performance of the intake air filter of a commercial VVA engine is numerically and experimentally analyzed. In particular, a FEM model of the system is realized in order to compute the Transmission Loss (TL) parameter of the base device. The numerical analysis accounts of fluid-structure interaction, which gives the possibility to determine the effect of structure participation on the TL profile. Contemporarily, the experimental tests are performed on an acoustic test bench based on the multi-microphone technique for the evaluation of the acoustic parameters.
Journal Article

Optimal Power Management of Vehicle Sourced Military Outposts

2017-03-28
2017-01-0271
This paper considers optimal power management during the establishment of an expeditionary outpost using battery and vehicle assets for electrical generation. The first step in creating a new outpost is implementing the physical protection and barrier system. Afterwards, facilities that provide communications, fires, meals, and moral boosts are implemented that steadily increase the electrical load while dynamic events, such as patrols, can cause abrupt changes in the electrical load profile. Being able to create a fully functioning outpost within 72 hours is a typical objective where the electrical power generation starts with batteries, transitions to gasoline generators and is eventually replaced by diesel generators as the outpost matures. Vehicles with power export capability are an attractive supplement to this electrical power evolution since they are usually on site, would reduce the amount of material for outpost creation, and provide a modular approach to outpost build-up.
Journal Article

Numerical Simulation and Flame Analysis of Combustion and Knock in a DISI Optically Accessible Research Engine

2017-03-28
2017-01-0555
The increasing limitations in engine emissions and fuel consumption have led researchers to the need to accurately predict combustion and related events in gasoline engines. In particular, knock is one of the most limiting factors for modern SI units, severely hindering thermal efficiency improvements. Modern CFD simulations are becoming an affordable instrument to support experimental practice from the early design to the detailed calibration stage. To this aim, combustion and knock models in RANS formalism provide good time-to-solution trade-off allowing to simulate mean flame front propagation and flame brush geometry, as well as “ensemble average” knock tendency in end-gases. Still, the level of confidence in the use of CFD tools strongly relies on the possibility to validate models and methodologies against experimental measurements.
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