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Technical Paper

Investigations on the Effects of Chemical Treatment on Mechanical Properties of Thespesia Lampas Fiber Reinforced Composites for Automobile Applications

2023-11-10
2023-28-0121
In today's world, there is an increasing emphasis on the responsible use of fiber reinforced materials in the automobile applications, construction of buildings, machinery, and appliances as these materials are effectively reused, recycled, or disposed with minimum impact on the environment. As such, it has become mandatory to incorporate sustainable, environmental friendly and green concepts in the development of new materials and processes. The primary objective of this study is to manufacture composites using fibers obtained from Thespesia Lampas plants, which are known for their soft, long fibers that are commonly used in various domestic products. The composites are made by combining these fibers with a general purpose polyisocyanurate resin, and their potential applications in both domestic and commercial products are explored. To evaluate the properties of these composites, tests are conducted for tensile strength, flexure, and water absorption.
Technical Paper

Machinability Investigations on Ti-6Al-4V (Grade 5) Wire Electrical Discharge Machining Using Taguchi Method for Auto Parts

2023-11-10
2023-28-0144
Titanium alloys are deemed as one amongst the light weight material most preferably adopted in numerous engineering applications due to its exceptional features such as corrosive resistance and thermal strength. These alloys are predominantly used in components of IC engines such as valves and springs, connecting rods. Especially Ti-Grade 5 adopted in aircraft, automobile parts ski plates and bicycles. The preliminary goal of this present research is to optimize the machining variables for Wire Electrical Discharge Machining (WEDM) of Ti-6Al-4V (Grade 5) to accomplish improved rate of material removal and surface finish. Taguchi’s design and analysis method was chosen for devising and examining the experiments by considering input factors (pulse duration and current). An L9 OA was utilized for experimentation to analyze the various output variables, such as surface finish and material removal rate, using the response analysis of Taguchi.
Technical Paper

A Comparative Analysis on Corrosion Behavior on Precipitation Hardened Stainless Steel Weldments for Car Parts

2023-11-10
2023-28-0149
Precipitation Hardened Stainless Steel (PHSS) is one of the martensitic steels that possess exceptional strength and corrosion resistance. Because of its characteristics, this PHSS is exclusively adopted in numerous engineering uses such as nuclear, chemical and marine industries. Welding is one of the important methods of joining that helps to make weldments with better performance characteristics. Corrosion behaviour is one of the important characteristics that contribute hugely to marine and other corrosion-related environments and also this is the most common problem for most of the manufacturing industries. The goal of this study was to analyze the PHSS weldments’ corrosive behavior and compare it with that of the two commonly used welding processes, namely MIG and TIG. The corrosive properties of the weldments were evaluated using various mediums, such as nitric acid, ferric chloride, and Oxalic acid.
Technical Paper

Application of Taguchi Based ANFIS Approach in Wire Electrical Discharge Machining of Haste Alloy C276 for Automobile Applications

2023-11-10
2023-28-0167
Superalloys, also known as nickel alloys, are widely employed in a wide variety of engineering applications, including the creation of parts for the chemical processing industry and appliances for the food processing industry. Their high heat conductivity and strength, among other characteristics, make them challenging to machine using traditional techniques. Instead, cutting-edge techniques are typically created for the milling of such tougher materials. In this study, we use a modern method called wire electrical discharge machining, which is typically used for working with tougher materials. In order to anticipate WEDM variables, this paper aims to create a Grey-based Artificial Neural Network (ANN) Model and Adaptive Neuro Fuzzy Inference System. The paper uses a Taguchi method to investigate the model’s varying inputs. The purpose of this model is to visualize the process’s varying performance characteristics.
Technical Paper

Predictive Modelling and Process Parameter Prediction for Monel 400 Wire Electrical Discharge Machining for Rocket Frames

2023-11-10
2023-28-0088
Due to their inherent properties and superior performance over titanium-based materials, nickel-based superalloys are widely utilized in the manufacturing industry. Monel 400 is among them. This nickel-copper alloy possesses exceptional corrosion resistance and mechanical properties. Monel 400 is primarily utilized in the chemical industry, heat exchangers, and turbine component manufacturing. Due to the properties of Monel 400, it is deemed as hard to machine materials with the aid of conventional methods. For investigating the performance of this process, a three-level analysis was carried out. Pulse on duration and applied current at three levels are the independent parameters used for designing the experiments. In this present article, a single-response analysis technique is used which is known as Taguchi to investigate the impact of the various process parameters on the output variables.
Technical Paper

Multiple Regression Analysis for Ti-6Al-4V Wire Electrical Discharge Machining (Grade 5) for Light Weight Automobile Applications

2023-11-10
2023-28-0163
Wire Electrical Discharge Machining (WEDM) is a variant of the electrical discharge machining (EDM) process, which represents an innovative method for the removal of material from a workpiece. The aforementioned process is frequently employed for the machining of harder materials that possess intricate geometries. Titanium alloys are a class of lightweight materials that find extensive utilization in many technical applications. Titanium Grade-5 is a titanium-based alloy that exhibits enhanced mechanical strength and improved resistance to corrosion. The objective of this exploratory analysis is to establish empirical correlations between the selected input variables, namely ‘Pulse on,’ ‘Pulse off,’ and peak current, and the desired output measures, which are material removal rate and surface roughness. The experimental design employed the Taguchi method to effectively organize the combination of tests by considering input factors.
Technical Paper

Application of Grey Taguchi Method for Optimization of EDM Process Parameters on Stir Casted Aluminium Hybrid Metal Matrix Composites

2023-11-10
2023-28-0152
Composites made of aluminium and other materials are now essential materials for a variety of engineering tasks, including those in the automotive industry. The present work reports on the machinability studies of Al 6061 hybrid metal matrix composites (HMMC). For the investigation, Al6061 alloy is reinforced with Boron carbide and Graphene nanoparticles (GNp) and the hybrid composite was prepared by stir casting under suitable conditions. The Electrical discharge machining (EDM), advanced machining process, was chosen to machine HMMC as it is difficult to machine by conventional machining. EDM machinablity studies were done on stir casted Al-B4C-GNP composites. The optimization of EDM process parameters were carried out using L27 orthogonal approach with input parameters such as pulse on time, pulse off time and peak current for the response of material removal rate (MRR) and surface roughness.
Technical Paper

Preparation of Copper Zinc Tin Sulfide Thin Film Solar Cells by Chemical Synthesis

2023-11-10
2023-28-0139
Cu2ZnSnS4 (CZTS) is a promising quaternary semiconducting absorber layer in thin film heterojunction solar cells. All the elements of this compound semiconductor were abundant, inexpensive, and non-toxic, hence CZTS is an alternative emerging optoelectronic material for Cu(In,Ga)Se2 and CdTe solar cells. Using the traditional spray approach, these films were effectively grown at an ideal substrate temperature of 643 K. The deposited films are found to be a kesterite structure using X-ray diffraction studies. The lattice parameters are calculated from the XRD spectrum and are found to be a = b = 5.44 Å and c = 10.86 Å. The energy band gap and optical absorption coefficient are found to be 1.50 eV and above 104 cm-1 respectively. The material exhibits p-type conductivity. After the chemical spray pyrolysis is completed, the deposited films remain on the hot plate, thus improving the films' crystallinity. A Cu2ZnSnS4 solar cell is fabricated using entirely chemical synthesis methods.
Journal Article

Microstructure and Mechanical Behaviour of Dissimilar Laser Welded Joints for Automobile Applications

2022-12-23
2022-28-0548
Over the last decade the utilization of laser sources has seen a marked increase with its reducing expenses and increasing productivity. Enabling technologies such as better process knowledge, better laser sources and systems, and on-going advances in Laser Beam Welding (LBW) processing technologies have all contributed to these accomplishments which include both macro and micro component fabrication through LBW. There are various existing applications that benefit from using challenging materials together, hence integrating dissimilar metals allows us to gain their benefits at a higher level and can be applied extensively for multiple applications. Metals with different mechanical and microstructural qualities and features such as high corrosion resistance and low specific weight are commonly chosen to fabricate dissimilar joints.
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