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Reynolds number effects noted from selected test programs conducted in the Langiey 0.3-Meter Transonic Cryogenic Tunnel (0.3-m TCT) are discussed. The tests, which cover a unit Reynolds number range from about 2.0 to 80.0 million per foot, summarize effects of Reynolds number on: 1) aerodynamic data from a supercritical airfoil, 2) results from several wall interference correction techniques, and 3) results obtained from advanced, cryogenic test techniques. The test techniques include 1) use of a cryogenic sidewall boundary layer removal system, 2) detailed pressure and hot wire measurements to determine test section flow quality, and 3) use of a new hot film system suitable for transition detection in a cryogenic wind tunnel. The results indicate that Reynolds number effects appear most significant when boundary layer transition effects are present and at high lift conditions when boundary layer separation exists on both the model and the tunnel sidewall.

The NASA Langley Research Center is developing a set of Transport Research Facilities which will support a simulation-to-flight process that will improve the efficiency of conducting experiments from concept development, to ground-based simulation testing, to flight testing. A key facility is a modified B-757-200 airplane containing an onboard research system. This aircraft is replacing the existing NASA B-737-100 Transport Systems Research Vehicle. The other Transport Research Facilities include two simulator cabs, a Research System Integration Laboratory, and the associated software. These facilities will support research flight operations associated with the present and future air traffic control environments.

The International Space Station (ISS) Temperature and Humidity Control (THC) system has been designed with the intent of supplying the air cooling needs of various elements from the U.S. Lab heat exchanger assembly. Elements without independent air cooling capability are known as “parasitic” elements; these are Node 1, the Cupola, and the Mini Pressurized Logistics Module (MPLM). Analysis results are presented which show expected temperatures in the MPLM, and Node 1, as various heat loads are present in the respective elements. Analyses within this paper are coordinated with the results obtained from the Development Test of the complex USL/Node 1 integrated ducting system. This test was conducted in the summer of 1995, at the McDonnell Douglas test facility in Huntington Beach, California.

The International Space Station (ISS) Temperature and Humidity Control/Intermodule Ventilation (THC/IMV) system for the U.S. Lab provides required cooling air for the U.S. Lab and also provides “parasitic” cooling air for Node 1 and its attached elements. This scheme provides cooled air from the Lab THC directly to Node 1 and also to elements attached to Node 1, at different stages of Space Station assembly. A development test of the U.S. Lab and Node 1/attached elements' integrated THC/IMV ducting system was performed in the summer of 1995. This test included the U.S. Lab's development level Common Cabin Air Assembly (CCAA), which removes sensible and latent heat from the circulated and ducted cabin air. A referenced 1996 ICES Paper contains the initial correlation results. An analytical model has been developed, which has been used to predict flow and pressure drop performance of the system for several potential and actual changes from the Development Test configuration.

A successful methodology was developed at Boeing Company to investigate hot-gas ingestion in vertical take-off and landing aircraft. It involves sub-scale model testing using specialized test facilities and test techniques. The baseline characteristics of hot-gas ingestion (HGI) and the performance of various HGI reduction techniques were qualitatively evaluated in the Boeing Hover Research Facility. Potential HGI reduction devices were then further tested at scaled pressures and temperatures in HGI facilities at NASA Lewis, Rolls Royce and British Aerospace. One of the successful HGI reduction devices was flight tested. This paper describes the application of Boeing HGI reduction methodology to three specific aircraft configurations.

The utility of airplane flow-field measurements for wind-tunnel testing is reviewed. The methods and equipment developed at Boeing for these measurements are also described. The details of the latest system are presented along with typical results from recent wind-tunnel tests. Using the latest system, flow-field surveys of airplane configurations in industrial low-speed and transonic wind tunnels provide spatial distributions of lift and drag (profile and induced) with good repeatability. In addition, the probe speed and survey region is optimized so that typical full-wake surveys take 20-30 minutes to complete. Final data, displayed as total pressure, velocity vectors, vorticity contours, and distributions of lift and drag (profile and induced) are available approximately 10 minutes after survey completion.

Temperature Sensitive Paint (TSP) technology coupled with the Reynolds number capability of modern wind tunnel test facilities produces data required for continuing development of turbulence models, stability codes, and high performance aerodynamic design. Data in this report include: the variation in transition location with Reynolds number in the boundary layer of a two-dimensional high speed natural laminar flow airfoil (HSNLF) model; additional bypass mechanisms present, such as surface roughness elements; and, shock-boundary layer interaction. Because of the early onset of turbulent flow due to surface roughness elements present in testing, it was found that elements from all these data were necessary for a complete analysis of the boundary layer for the HSNLF model.

Recently a new emphasis has been placed on engineering applications of space radiation analyses and thus a systematic effort of Verification, Validation and Uncertainty Quantification (VV&UQ) of the tools commonly used for radiation analysis for vehicle design and mission planning has begun. There are two sources of uncertainty in geometric discretization addressed in this paper that need to be quantified in order to understand the total uncertainty in estimating space radiation exposures. One source of uncertainty is in ray tracing, as the number of rays increase the associated uncertainty decreases, but the computational expense increases. Thus, a cost benefit analysis optimizing computational time versus uncertainty is needed and is addressed in this paper. The second source of uncertainty results from the interpolation over the dose vs. depth curves that is needed to determine the radiation exposure.

A loosely coupled method for aeroelastic predictions of aircraft configurations is shown. This method couples an advanced structural analysis method with a CFD aerodynamics code in a modular fashion. This method can use almost any CFD code, so a validation of several such codes is shown to establish regions of validity for each code. Results from potential codes, an Euler code, and a Navier-Stokes code are shown in comparison with experiment. Viscous effects are included in most cases through a coupled boundary-layer solver or a turbulence model as appropriate.

This paper reviews the development of a new test capability for race cars at the Langley Full-Scale Tunnel. The existing external force balance of the Langley Full-Scale Tunnel, designed for use with full-scale aircraft, was reconfigured for automobile testing. Details of structural modifications relevant to supporting cars and force measurements are shown. A specialized automobile force balance, measuring vehicle drag and individual wheel downforce, was then designed, constructed and calibrated. The design was governed by simplicity and low cost and was tailored to the stock car racing community. The balance became fully operational in early 1998. The overall layout of the automobile balance and comparisons to reference data from another full-scale wind tunnel is presented.

The Boeing F/A-18 E/F Program Wing Team, Lean Organization and Phantom Works have partnered to develop a “state of the art” lean production system for the Outer Wing that represents an evolutionary change in aircraft design and assembly methodology. This project is focused on improving quality, cycle and cost performance through the implementation of lean principles, technology integration and process improvements. This paper will discuss the approach taken to reach the end state objectives and the technologies and processes being developed to support it. Items to be discussed include lean principles and practices, new tooling concepts, improved part assembly techniques, advanced drilling systems, process flow enhancements and part handling/part delivery systems.

An experimental investigation was conducted to study the effectiveness of Synthetic Vision Systems (SVS) flight displays as a means of eliminating Low Visibility Loss of Control (LVLOC) and Controlled Flight Into Terrain (CFIT) accidents by low time general aviation (GA) pilots. A series of basic maneuvers were performed by 18 subject pilots during transition from Visual Meteorological Conditions (VMC) to Instrument Meteorological Conditions (IMC), with continued flight into IMC, employing a fixed-based flight simulator. A total of three display concepts were employed for this evaluation. One display concept, referred to as the Attitude Indicator (AI) replicated instrumentation common in today's General Aviation (GA) aircraft. The second display concept, referred to as the Electronic Attitude Indicator (EAI), featured an enlarged attitude indicator that was more representative of a “glass display” that also included advanced flight symbology, such as a velocity vector.

Pressure Sensitive Paint (PSP) has been used for several years by the aircraft industry in transonic wind tunnel testing where the oxygen concentrations are low and the luminescence of the paint is easily recorded. Extending PSP to slower speeds where the oxygen concentrations are closer to atmospheric conditions is much more challenging. For the past few years, work has been underway at both Wright Patterson Air Force Base and Ford Motor Company to advance PSP techniques for testing at slower speeds. The CRADA (Cooperative Research and Development Agreement) provided a way for comparisons to be made of the different PSP systems that were being investigated. This paper will report on PSP tests conducted as part of the CRADA.

The General Aviation Element of the Aviation Safety Program's Synthetic Vision Systems (SVS) Project is developing technology to eliminate low visibility induced General Aviation (GA) accidents. SVS displays present computer generated 3-dimensional imagery of the surrounding terrain on the Primary Flight Display (PFD) to greatly enhance pilot's situation awareness (SA), reducing or eliminating Controlled Flight into Terrain, as well as Low-Visibility Loss of Control accidents. SVS-conducted research is facilitating development of display concepts that provide the pilot with an unobstructed view of the outside terrain, regardless of weather conditions and time of day. A critical component of SVS displays is the appropriate presentation of terrain to the pilot. An experimental study is being conducted at NASA Langley Research Center (LaRC) to explore and quantify the relationship between the realism of the terrain presentation and resulting enhancements of pilot SA and performance.

A series of low-speed static and dynamic wind tunnel tests of a commercial transport configuration over an extended angle of attack/sideslip envelope was conducted at NASA Langley Research Center. The test results are intended for use in the development of an aerodynamic simulation database for determining aircraft flight characteristics at extreme and loss-of-control conditions. This database will be used for the development of loss-of-control prevention or mitigation systems, pilot training for recovery from such conditions, and accident investigations. An overview of the wind-tunnel tests is presented and the results of the tests are evaluated with respect to traditional simulation database development techniques for modeling extreme conditions to identify regions where simulation fidelity should be addressed.

Recently, there has been a strong emphasis on aerodynamic and aeroacoustic wind tunnel testing of automobiles. While significant level resources have been spent on investigating aerodynamics, the methodology has not changed appreciably since the beginning of aerodynamics as a science. Over the past decade, a number of global flow diagnostic techniques have been developed that drastically increase the quality and quantity of data from wind tunnel testing. One of these technologies is the use of pressure sensitive luminescent coatings, known as pressure-sensitive paint, a method which has matured considerably since its inception and is now used extensively in aerospace applications with good results. The goal of this research is to implement this technology in the full scale testing of high performance automotive vehicles. This paper discusses the details of a preliminary test, such as technique, paint formulation, camera and lighting hardware, and data reduction and analysis.

Recently, the concept of the application of hybrid laminar flow to modern commercial transport aircraft was successfully flight tested on a Boeing 757 aircraft. In this limited demonstration, in which only part of the upper surface of the swept wing was designed for the attainment of laminar flow, significant local drag reduction was measured. This paper addresses the potential application of this technology to laminarize the external surface of large, modern turbofan engine nacelles which may comprise as much as 5-10 percent of the total wetted area of future commercial transports. A hybrid-laminar-fiow-control (HLFC) pressure distribution is specified and the corresponding nacelle geometry is computed utilizing a predictor/corrector design method. Linear stability calculations are conducted to provide predictions of the extent of the laminar boundary layer. Performance studies are presented to determine potential benefits in terms of reduced fuel consumption.

An experimental research effort was begun to develop a database of airplane aerodynamic characteristics with simulated ice accretion over a large range of incidence and sideslip angles. Wind-tunnel testing was performed at the NASA Langley 12-ft Low-Speed Wind Tunnel using a 3.5% scale model of the NASA Langley Generic Transport Model. Aerodynamic data were acquired from a six-component force and moment balance in static-model sweeps from α = -5 to 85 deg. and β = -45 to 45 deg. at a Reynolds number of 0.24x10⁶ and Mach number of 0.06. The 3.5% scale GTM was tested in both the clean configuration and with full-span artificial ice shapes attached to the leading edges of the wing, horizontal and vertical tail. Aerodynamic results for the clean airplane configuration compared favorably with similar experiments carried out on a 5.5% scale GTM.

A flight test investigation has been conducted to determine the performance of wingtip vortex turbines and their effect on aircraft performance. The turbines were designed to recover part of the large energy loss (induced drag) caused by the wingtip vortex. The turbine, driven by the vortex flow, reduces the strength of the vortex, resulting in an associated induced drag reduction. A four-blade turbine was mounted on each wingtip of a single-engine, T-tail, general aviation airplane. Two sets of turbine blades were tested, one with a 15° twist (washin) and one with no twist. The power recovered by the turbine and the installed drag increment were measured. A trade-off between turbine power and induced drag reduction was found to be a function of turbine blade incidence angle. This test has demonstrated that the wingtip vortex turbine is an attractive alternate, as well as an emergency, power source.

Human factors egress testing of the HL-20 Personnel Launch System, a reusable flight vehicle for Space Station crew rotation, was conducted in both the vertical (launch) and horizontal (landing) positions using a full-scale model. Ingress and egress of 10-person crews were investigated with volunteers representing a range of heights. For both the vertical and horizontal positions, interior structural keels had little impact on egress times which were generally less than 30 seconds. Wearing Shuttle partial pressure suits required somewhat more egress time than when ordinary flight suits were worn due to the larger helmet of the Shuttle suit.