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A new bio-fuel i.e. the cellulosic liquefaction fuel (CLF) was developed for diesel engines. The cellulosic liquefaction fuel (CLF) was made from woods by the direct liquefaction process. CLF could not be completely mixed with diesel fuel, however CLF could be mixed with Fatty Acid Methyl Ester (FAME) and a diesel engine could be operated by CLF and FAME blends. In this study, CLF was divided into three fractions: 473 to 523 K (CLF1), 523 to 573 K (CLF2) and 573 K or more (CLF3) by fractional distillation in order to find CLF fraction which was suitable for diesel engine, and coconuts oil methyl ester (CME) was used as FAME. In the fuel droplet combustion tests, the combustion durations of CLFs were longer than those of diesel fuel and CME, and the combustion duration increased as the distillation temperature range rose, because CLF contained a lot of flame-resisting components like aromatic compounds.

A great deal of interest is focused on Homogeneous Charge Compression Ignition (HCCI) combustion today as a combustion system enabling internal combustion engines to attain higher efficiency and cleaner exhaust emissions. Because the air-fuel mixture is compression-ignited in an HCCI engine, control of the ignition timing is a key issue. Additionally, because the mixture ignites simultaneously at multiple locations in the combustion chamber, it is necessary to control the resultant rapid combustion, especially in the high-load region. Supercharging can be cited as one approach that is effective in facilitating high-load operation of HCCI engines. Supercharging increases the intake air quantity to increase the heat capacity of the working gas, thereby lowering the combustion temperature for injection of the same quantity of fuel. In this study, experiments were conducted to investigate the effects of supercharging on combustion characteristics in an HCCI engine.

Combustion experiments were conducted with an optically accessible engine that allowed the entire bore area to be visualized for the purpose of making clear the characteristics that induce extremely rapid HCCI combustion and knocking accompanied by cylinder pressure oscillations. The HCCI combustion regime was investigated in detail by high-speed in-cylinder visualization of autoignition and combustion and emission spectroscopic measurements. The results revealed that increasing the equivalence ratio and advancing the ignition timing caused the maximum pressure rise rate and knocking intensity to increase. In moderate HCCI combustion, the autoignited flame was initially dispersed temporally and spatially in the cylinder and then gradually spread throughout the entire cylinder.

Knocking combustion experiments were conducted in this study using a test engine that allowed the entire bore area to be visualized. The purpose was to make clear the detailed characteristics of knocking combustion that occurs accompanied by cylinder pressure oscillations when a Homogeneous Charge Compression Ignition (HCCI) engine is operated at high loads. Knocking combustion was intentionally induced by varying the main combustion period and engine speed. Under such conditions, knocking in HCCI combustion was investigated in detail on the basis of cylinder pressure analysis, high-speed photography of the combustion flame and spectroscopic measurement of flame light emissions. The results revealed that locally occurring autoignition took place rapidly at multiple locations in the cylinder when knocking combustion occurred. In that process, the unburned end gas subsequently underwent even more rapid autoignition, giving rise to cylinder pressure oscillations.

Homogeneous Charge Compression Ignition (HCCI) combustion has attracted much interest as a combustion system that can achieve both low emissions and high efficiency. But the operating region of HCCI combustion is narrow, and it is difficult to control the auto-ignition timing. This study focused on the use of a two-component fuel blend and supercharging. The blended fuel consisted of dimethyl ether (DME), which has attracted interest as alternative fuel for compression-ignition engines, and methane, the main component of natural gas. A spectroscopic technique was used to measure the light emission of the combustion flame in the combustion chamber in order to ascertain the combustion characteristics. HCCI combustion characteristics were analyzed in detail in the present study by measuring this light emission spectrum.

The Homogenous Charge Compression Ignition (HCCI) engine is positioned as a next-generation internal combustion engine and has been the focus of extensive research in recent years to develop a practical system. One reason is that this new combustion system achieves lower fuel consumption and simultaneous reductions of nitrogen oxide (NOx) and particulate matter (PM) emissions, which are major issues of internal combustion engines today. However, the characteristics of HCCI combustion can prevent suitable engine operation owing to the rapid combustion process that occurs accompanied by a steep pressure rise when the amount of fuel injected is increased to obtain higher power output. A major issue of HCCI is to control this rapid combustion so that the quantity of fuel injected can be increased for greater power. Controlling the ignition timing is also an issue because it is substantially influenced by the chemical reactions of the fuel.

In this study, experiments were conducted using a blend of two types of fuel with different ignition characteristics. One was dimethyl ether (DME) that has a high cetane number, autoignites easily and displays low-temperature oxidation reaction mechanisms; the other was methane that has a cetane number of zero and does not autoignite easily. A mechanically driven supercharger was provided in the intake pipe to adjust the intake air pressure. Moreover, flame light in the combustion chamber was extracted using a system for observing light emission that occurred in the space between the cylinder head and the cylinder and in the bore direction of the piston crown. The results of previous studies conducted with a supercharged HCCI engine and a blended fuel of DME and methane have shown that heat release of the hot flame is divided into two stages and that combustion can be moderated by reducing the peak heat release rate (HRR).

In this paper, emissions reduction technologies applied to high-speed direct injection (HSDI) diesel passenger car engines to meet the stricter exhaust emission legislation are described. To reduce smoke, the F.I.E. has been improved by using a radial-piston distributor pump which delivers fuel-injection-pressure up to 120MPa. Cooled exhaust gas re-circulation (EGR) system and increase in volume ratio of the combustion chamber has made it possible to increase EGR ratio and reduced nitrogen oxides (NOx) and smoke simultaneously. Furthermore, improvements in the oxidation catalyst activating temperature reduces PM at lower exhaust gas temperatures. As a result of applying these technologies, a clean and economical HSDI diesel engine for passenger cars, which complies with Japanese '98 exhaust emissions legislation and has better fuel economy than indirect injection (IDI) diesel engines (above 15%), has been developed.

A new state of the art DOC (Diesel Oxidation Catalyst) having superior light-off and exothermic activity for forced regeneration compared to conventional Pt base passive DOC, was investigated for LDD application. The DOC uses the latest Pt/Pd technology resulting cost effective DPF system. The newly developed DOC demonstrated improved catalytic activities from Pt only DOC in model gas or engine bench tests. In this study, DOC at early development stage showed excellent light-off activity in model gas and engine bench test compared to conventional Pt only DOC, however, it showed “extinction” phenomenon which is one of the deactivation mode while the post injection and it was observed when post injection operation was done at lower DOC inlet temperatures, e.g. below 250 C. Temperature profiles along diameter and length into DOC bed while active regeneration suggested extinction would be caused by fouling of supplied hydrocarbons derived from diesel fuel.

As part of the International Lubricant Standardization and Approval Committee's (ILSAC) goal of developing a global automatic transmission fluid (ATF) specification, members have been evaluating test methods that are currently used by various automotive manufacturers for qualifying ATF for use in their respective transmissions. This report deals with comparing test methods used for determining torque capacity in friction systems (shifting clutches). Three test methods were compared, the Plate Friction Test from the General Motors DEXRON®-III Specification, the Friction Durability Test from the Ford MERCON® Specification, and the Japanese Automotive Manufacturers Association Friction Test - JASO Method 348-95. Eight different fluids were evaluated. Friction parameters used in the comparison were breakaway friction, dynamic friction torque at midpoint and the end of engagement, and the ratio of end torque to midpoint torque.

For fuel economy improvement by lean-burn gasoline engines, extension of their lean operation range to higher loads is desirable as more fuel is consumed during acceleration. Urgently needed therefore is development of emission control systems having as high NOx conversion efficiency as three-way catalysts (TWC) even with more frequent lean operation. The authors conducted a study using catalysts loaded with potassium (K) as the only NOx trapping agent in an emission control system of a lean-burn gasoline engine.

The uniform lean methanol-air mixture was provided to the diesel engine and was ignited by the direct diesel fuel injection. The internal EGR is added to this ignition method in order to activate the fuel in the mixture and to increase the mixture temperature. The test engine was a 4-stroke, single- cylinder direct-injection diesel engine. The cooling system was forced-air cooling and displacement volume was about 211 (cm3). The compression ratio was about 19.9:1. The experiment was made under constant engine speed of 3000 (r/min). The boost pressure was maintained at 101.3 (kPa). Five values of mass flow rate of diesel fuel injection were selected from 0.060 (g/s) to 0.167 (g/s) and five levels of back pressure: 0), 26.7, 53.3, 80.0 and 106.6 (kPa) were selected for the experiment. The effect of internal EGR is varied by the back pressure level.

There is an urgent need today to improve the thermal efficiency of spark- ignition (SI) engines in order to reduce carbon dioxide emission and conserve energy in an effort to prevent global warming. However, a major obstacle to improving thermal efficiency by raising the compression ratio of SI engine is the easily occurrence of engine knocking. The result of studies done by numerous researchers have shown that knocking is an abnormal combustion in which the unburned gas in the end zone of the combustion chamber autoignites. However, the combustion reaction mechanism from autoignition to the occurrence of knocking is still not fully understood. The study deals with the light absorption and emission behavior in the preflame reaction interval before hot flame reactions.

A new single-brick Ba + alkali metals NOx-Trap catalyst has been developed to replace a two-brick NOx-Trap system containing a downstream three-way catalyst. Major development efforts include: 1) platinum group metals selection for higher HC oxidation with potassium-containing washcoat, 2) alumina and ceria selection, and Rh architecture design for more efficient NOx reduction and 3) NiO to suppress H2S odor. Mitsubishi Motors' 1.8L GDI™ with this Delphi new NOx-Trap catalyst with H2S control achieves J-LEV standard with less cost and lower backpressure compared to the previous model. It is further discovered that incorporation of NiO into the NOx-Trap washcoat is effective for H2S control during sulfur purge but has a negative impact on thermal durability and sulfur resistance. Further study to improve this trade-off has been made and preliminary results of an advanced washcoat design are presented in this paper. Details will be reported in a future publication.

The purpose of this study is to explain the characteristics of homogeneous charge compression ignition. n-Heptane, which has the same cetane number as diesel fuel, was chosen for the fuel. A rapid compression machine was used to clarify the effects of air-fuel ratio, O2 concentration, and compression temperature on ignition delay and NOx emission. These investigations allowed the introduction of a formula for ignition delay.

A method of fatigue life prediction of spot welded joint under multi-axial loads has been developed by fatigue life estimation working groups in the committee on fatigue strength and structural reliability of JSAE. This method is based on the concept of nominal structural stress ( σ ns) proposed by Radaj and Rupp, and improved so that D value is not involved in stress calculation. The result of fatigue life estimation of actual vehicle with nominal structural stress which was calculated through newly developed method had very good correlation with the result of multi-axial loads fatigue test carried out with test piece including high strength steel.

For compliance with stringent exhaust emissions regulation, a lot of the world's Heavy Duty Diesel Engines (HDDE) have been recently equipped with electronically controlled components, such as the Fuel Injection Equipment (FIE), Exhaust Gas Recirculation (EGR) system, Variable Geometry Turbocharger (VG). Flexibility of engine control has been increasing more and more with electronic control for low exhaust emissions and good performance. However, determination of the optimum combination of engine control parameters is extremely tedious, because an engine has so many parameters to be optimized and their interactions are complicated. Therefore, a Design of Experiments (DOE) method was used to optimize the engine control parameters, which effect emissions and performance, in a shorter time. After using this method, it was recognized that it was an effective method to optimize various engine parameters, and was very convenient for engine development.

It is generally known that the idling rattle in manual transmissions is caused by gear tooth portions that make repeated impact-generating vibrations in the backlashes. These vibrations result from rotational fluctuations of the flywheel induced by combustion in the engine. In the study reported here, the authors constructed an experimental setup using rotary encoders and a transient torsional angle converter that allowed the long-awaited direct measurement of impact-generating vibrations in the backlashes. Using this experimental result, the following ideas that the authors must pay attention for the numerical simulation are obtained. That is, transmission drag torque is to be input and treated as the offset value in the torque value of the torsional characteristics in the clutch disc, and coefficients of attenuation have great influence upon the calculation result.

Driving car means to control a vehicle according to a target path, e.g. road and speed, with some constraints. Human driving models have been proposed and applied for simulations. However, human control in driving has not been analyzed sufficiently comparing with that of machine control system in term of control theory. Input - output property with internal information processing is not easily measured and described. Response of human driving is not as quicker as that of machine controller but human can learn vehicle response to driving operation and predict target changes. Driving behavior of an expert driver and a beginner in an emission test cycle was measured and difference in target speed tracking was looked into with performance indices. The beginner's operation was less stable than that of the expert. Transfer function of the vehicle system was derived based on linearized model to investigate human driving behavior as a tracking controller in the system.

OBD (On Board Diagnosis) has been applied to detect malfunctions in powertrains. OBD requirements have been extended to detect various failures for ensuring the vehicle emission control system being normal. That causes further costs for additional sensors and software works. Two layers diagnosis system is proposed for a passenger car gearbox system to detect changes from normal behavior. Conventional physical constraints based diagnosis is placed on the base layer. Model based diagnosis and specific symptom finding diagnosis are built on the second layer. Conventional physical constraints based diagnosis is direct and effective way to detect the failure of system if the detected signals exceed their normal ranges. However under the case of system failure with related signals still remain in normal ranges, the conventional detection measures can not work normally. Under this case, Model based diagnosis is proposed to enhance the functionality of diagnosis system.