Search Results

The adoption of the electronic controlled steering systems with new technologies has been extended in recent years. They have interactions with other complex vehicle subsystems and it is a hard task for the vehicle developer to find the best solution from huge number of the combination of parameter settings with track tests. In order to improve the efficiency of the steering system development, the authors had developed a steering bench test method for steering system using a Hardware-In-the-Loop Simulation (HILS). In the steering HILS system, vehicle dynamics simulation and the tie rod axial force calculation are required at the same time in the real-time simulation environment. The accuracy of the tie rod axial force calculation is one of the key factors to reproduce the vehicle driving condition. But the calculation cannot be realized by a commercial software for the vehicle dynamics simulation.

It is well understood that using lower viscosity engine oils can greatly improve fuel economy [1, 2, 3, 4]. However, it has been impossible to evaluate ultra-low viscosity engine oils (SAE 0W-12 and below) utilizing existing fuel economy test methods. As such, there is no specification for ultra-low viscosity gasoline engine oils [5]. We therefore developed firing and motored fuel economy test methods for ultra-low viscosity oils using engines from Japanese automakers [6, 7, 8]. This was done under the auspices of the JASO Next Generation Engine Oil Task Force (“TF” below), which consists mainly of Japanese automakers and entities working in the petroleum industry. Moreover, the TF used these test methods to develop the JASO GLV-1 specification for next-generation ultra-low viscosity automotive gasoline engine oils such as SAE 0W-8 and 0W-12. In developing the JASO GLV-1 specification, Japanese fuel economy tests and the ILSAC engine tests for evaluating engine reliability were used.

A new multiple dc-inputs direct electric-power converter (D-EPC) has been developed. It is placed between multiple dc power sources and an ac motor, eliminating the need for a dc/dc converter generally used in conventional converter/inverter systems. The D-PEC can improve the efficiency of the motor drive system with a more compact size. Its power distribution control is carried out by allotting voltage ratios to each of two different dc power sources on a time average basis. A new pulse-width-modulation (PWM) generation technique to drive switching devices in the D-EPC has also been developed. Tests have verified that the three-phase ac motor can be operated by controlling the power distribution between the two power sources.

The thermal fatigue resistance of engine exhaust system parts has conventionally been evaluated in thermal fatigue tests conducted with a restrained specimen. However, the test results have not always been consistent with data obtained in engine endurance tests. Two new evaluation methods have been developed to overcome this problem. One is a method of predicting thermal fatigue life on the basis of nonlinear elastic and plastic thermal analyses performed with a finite element model and the ABAQUS program. The other is a method of evaluating exhaust system parts using an exhaust system simulator. This paper describes the concepts underlying the two methods and their relative advantages.

Detergent additives in automotive gasoline fuel are mainly designed to reduce deposit formation on intake valves and fuel injectors, but it has been reported that some additives may contribute to CCD formation. Therefore, a standardized bench engine test method for CCDs needs to be developed in response to industry demands. Cooperative research between the Petroleum Association of Japan (PAJ) and the Japan Automobile Manufacturers Association, Inc. (JAMA), has led to the development of a 2.2L Honda engine dynamometer-based CCD test procedure to evaluate CCDs from fuel additives. Ten automobile manufacturers, nine petroleum companies and the Petroleum Energy Center joined the project, which underwent PAJ-JAMA round robin testing. This paper describes the CCD test development activities, which include the selection of an engine and the determination of the optimum test conditions and other test criteria.

A block-on-ring friction and wear testing machine (LFW-1) was used as a test method for making fundamental evaluations of the effect of the Belt-Drive Continuously Variable Transmission(B-CVT) fluid on the friction coefficient between the belt and pulleys. The results confirmed that this method can simulate the friction phenomena between the belt and pulleys of an actual transmission. The mechanism whereby ZDDP and some Ca detergents improve the torque capacity of a B-CVT was also investigated along with the effect of the deterioration of these additives on the friction coefficient. It was found that these additives form a film, 80-90 nm in thickness, on the sliding surface, which is effective in increasing the friction coefficient. The friction coefficient declined with increasing additive deterioration. The results of a 31P-NMR analysis indicated that the decline closely correlated with the amount of ZDDP in the B-CVT fluid.

Achieving a multi-cylinder engine with excellent noise/vibration character sties and low friction at the main bearings requires an optimal design not only for the crankshaft construction but also for the bearing support system of the cylinder block. To accomplish that, it is necessary to understand crankshaft system behavior and the bearing load distribution for each of the main bearings. Crankshaft system behavior has traditionally been evaluated experimentally because of the difficulty in performing calculations to predict resonance behavior over the entire engine speed range. A coupled crankshaft-block analysis method has been developed to calculate crankshaft system behavior by treating vibration and lubrication in a systematic manner. This method has the feature that the coupled behavior of the crankshaft and the cylinder block is analyzed by means of main bearing lubrication calculations. This paper presents the results obtained with this method.

This paper describes a headway distance control system for platoon driving on an automated highway system (AHS). The system implemented on a test vehicle is described first, followed by a description of a vehicle control method based on the use of throttle and brake actuators. This method makes it possible to obtain the target acceleration and deceleration regardless of the vehicle speed range and the rate of acceleration or deceleration. Experimental and simulation results obtained with this method are presented. A control method is then described that uses inter-vehicle communication and laser radar to maintain a constant headway between vehicles. The results of simulations and driving tests conducted with three vehicles are presented to illustrate that the use of inter-vehicle communication is highly effective in improving headway control performance.

The spray formation and mixing processes in a direct-injection gasoline engine are examined by using a sophisticated air flow calculation model and an original spray model. The spray model for a spiral injector can evaluate the droplet size and spatial distribution under a wide range of parameters such as the initial cone angle, back pressure and injection pressure. This model also includes the droplet breakup process due to wall impingement. The arbitrary constants used in the spray model are derived theoretically without using any experimental data. Fuel vapor distributions just before ignition and combustion processes are analyzed for both homogeneous and stratified charge conditions.

A new control system for the coasting range was designed with the μ-synthesis technique to achieve robust stability, based on the slip speed control system that was reported in our previous paper.(1) The results of driving tests conducted with the fuel supply cut off while coasting confirm that the new control system is able to avoid engine stall even under sudden hard braking on a low friction road (μ<0.1) at a vehicle speed of 20 km/h and a turbine speed of 1000 rpm. The system also allows the lock-up clutch to slip stably at a certain target slip speed at anytime while coasting and achieves robust performance against characteristic variations of the lock-up mechanism. This slip speed control system thus makes it possible to extend the fuel cut-off range to a lower engine speed of 800 rpm, down from 950 rpm, thereby improving fuel economy by about 1%.

This paper describes a low-cost 48 × 48 element thermal imaging camera intended for use in measuring the temperature in a car interior for advanced air conditioning systems. The compact camera measures 46 × 46 × 60 mm. It operates under a program stored in the central processing unit and can measure the interior temperature distribution with an accuracy of ±0.7°C in range from 0 to 40°C. The camera includes a thermoelectric focal plane array (FPA) housed in a low-cost vacuum-sealed package. The FPA is fabricated with the conventional IC manufacturing process and micromachining technology. The chip is 6.5 × 6.5 mm in size and achieves high sensitivity of 4,300 V/W, which is higher than the performance reported for any other thermopile. This high performance has been achieved by optimizing the sensor's thermal isolation structure and a precisely patterned Au-black absorber that attains high infrared absorptivity of more than 90%.

The International Lubricant Standardization and Approval Committee (ILSAC) ATF subcommittee members have compared the two oxidation bench test methods, Aluminum Beaker Oxidation Test (ABOT) and Indiana Stirring Oxidation Stability Test (ISOT), using a number of factory-fill and service-fill ATFs obtained in Japan and in the US. In many cases, the ATFs were more severely oxidized after the ABOT procedure than after the same duration of the ISOT procedure. The relative severity of these two tests was influenced by the composition of the ATFs. The bench test oxidation data were compared with the transmission and the vehicle oxidation test data.

In this study, an attempt was made to apply the steering entropy method, proposed by Boer and Nakayama as a workload measurement technique, to a comparative evaluation of the workload of older and younger drivers. As the first step, driving simulator tests were conducted to examine a method of making comparisons between subjects whose driving performance differed. The same method was then used in making evaluations during driving tests conducted with an actual vehicle. Under the conditions used in this study, the results indicate that it should be possible to compare driving workloads among different subjects through the combined used of Hp and α. Hp is a quantified value of steering perturbation as an information entropy value that is calculated from a time history of steering angle data. It changes between 0 (no steering perturbation) and 1 (absolute randomness) in a theoretical sense.

Eight rollover research tests were conducted using the 2001 Nissan Pathfinder with a modified FMVSS 208 dolly rollover test method where the driver and right front dummy restraint performance was analyzed. The rollover tests were initiated with the vehicle horizontal, not at a roll angle. After the vehicle translated laterally for a short distance, a trip mechanism was introduced to overturn the vehicle. Retractor, buckle, and latch plate performance in addition to the overall seat belt performance was analyzed and evaluated in the rollover test series. Retractor pretensioners were activated near the rollover trip in three of the tests to provide research data on its effects. Various dummy sizes were utilized. The test series experienced incomplete data collection and a portion of the analog data was not obtained. National Automotive Sampling System (NASS) data was also analyzed to quantify the characteristics of real world rollovers and demonstrated the benefits of restraint use.

The influence on vehicle dynamics of braking force distribution to four wheels has been analyzed by computer simulation and experimentation. The analytical results indicate that a suitable braking force distribution control method can improve handling and stability during braking. A new braking force distribution cintrol strategy,using a steering wheel angle feedforward function and a yaw velocity feedback function,is shown to improve vehicle dynamic behavior.

Flow velocity distributions in the passenger compartment were measured from visualized images of particle flow paths obtained with a full-scale model. The flow paths were visualized using an approach that combined a particle tracing method with a pulse-laser light technique. Air was used as the fluid medium with the full-scale passenger compartment model and water was used as the fluid medium with a one-fourth scale model. A comparison of the results obtained with the two models confirmed that there was good agreement between the flow velocity distributions. Using the full-scale model, measurements were also made of the flow velocity distributions when two dummies were placed in the front-seats.

Hydraulic power steering is applied for petrol and diesel models of Infinity M series to provide supreme feeling of steering. Power assist of hydraulic power steering (here after called HPS), however, does not work when hybrid vehicle is in EV drive mode because the engine, which is the power source stops and the power is not supplied. Electric Power Steering (hereafter called EPS), therefore, “MUST” be installed to assist the power. Here comes the need that Nissan has developed our Hybrid EPS for Infinity M Hybrid model to keep providing supreme feeling of steering of hydraulic power steering without huge packaging change from the standard packaging of petrol & diesel models with hydraulic power steering. Our Hybrid EPS is the 1st hybrid EPS system in the world that is effectuated by oil pressure, and succesively realized by unique and excellent technology of Nissan.

Clarifying the impact of ETBE 8% blended fuel on current Japanese gasoline vehicles, under the Japan Clean Air Program II (JCAPII) we conducted exhaust emission tests, evaporative emission tests, durability tests on the exhaust after-treatment system, cold starting tests, and material immersion tests. ETBE 17% blended fuel was also investigated as a reference. The regulated exhaust emissions (CO, HC, and NOx) didn't increase with any increase of ETBE content in the fuel. In durability tests, no noticeable increase of exhaust emission after 40,000km was observed. In evaporative emissions tests, HSL (Hot Soak Loss) and DBL (Diurnal Breathing Loss) didn't increase. In cold starting tests, duration of cranking using ETBE 8% fuel was similar to that of ETBE 0%. In the material immersion tests, no influence of ETBE on these material properties was observed.

This paper presents a measurement technique to visualize the distribution of the in-cylinder mixture temperature and an experimental approach for analyzing the effect of the temperature distribution prior to ignition on homogeneous charge compression ignition (HCCI) combustion. First, a visualization technique for mixture temperature distribution based on the temperature dependence of laser induced fluorescence (LIF) was developed. As the next step, measurement of the temperature distribution was applied to an analysis of HCCI combustion. Controlled non-uniform temperature distributions in the mixture prior to ignition were generated by a special intake system with a completely divided intake port having separate electrical heaters.

Brake judder caused by uneven heat spots on brake disc surfaces is a major issue in improving vehicle quality. This is especially true for rumble that occurs during high-speed braking. In order to determine the excitation mechanism of brake judder, it is necessary to measure the dynamic brake disc geometry and temperature distribution during actual operation on the road. A noncontact sensor system, suitable for a high temperature environment, was used to monitor these parameters, making it possible to visualize heat spots transiently. The data obtained revealed the influence of pad and disc parameters on heat spot formation.