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After the turn of the century, growing social attention has been paid to environmental concerns, especially the reduction of greenhouse gas emissions and it comes down to a personal daily life concern which will affect the purchasing decision of vehicles in the future. Among all the sources of greenhouse gas emissions, the transportation industry is the primary target of reduction and almost every automotive company pours unprecedented amounts of money to reengineer the vehicle technologies for better fuel efficiency and reduced CO2 emission. Besides those efforts paid for sheer improvements of genuine vehicle technologies, NISSAN testified that “connectivity” with outside servers contributed a lot to reduce fuel consumption, thus the less emission of GHG, with two major factors; 1. detouring the traffic congestions with the support of probe-based real-time traffic information and 2. providing Eco-driving advices for the better driving behavior to prompt the better usage of energy.

In response to the growing demand for fuel economy, we are developing a high-efficient variable displacement pump for hydraulic power steering systems. In order to develop a quiet variable displacement pump which generates lower noise for better vehicle interior sound quality, we have been developing a simulation tool which includes hydraulic analysis, vibration analysis, and vehicle interior noise analysis which combines simulation outputs and measured noise transfer functions of the targeted vehicle. This paper provides both validation results of the simulation tool and application examples to design improvement to conclude the effectiveness of the simulation tool developed.

The adoption of the electronic controlled steering systems with new technologies has been extended in recent years. They have interactions with other complex vehicle subsystems and it is a hard task for the vehicle developer to find the best solution from huge number of the combination of parameter settings with track tests. In order to improve the efficiency of the steering system development, the authors had developed a steering bench test method for steering system using a Hardware-In-the-Loop Simulation (HILS). In the steering HILS system, vehicle dynamics simulation and the tie rod axial force calculation are required at the same time in the real-time simulation environment. The accuracy of the tie rod axial force calculation is one of the key factors to reproduce the vehicle driving condition. But the calculation cannot be realized by a commercial software for the vehicle dynamics simulation.

We have achieved injection quantity range enhancement by using the current waveform control technique for direct injection (DI) gasoline injectors. In this study, we developed an injection quantity simulator to find out the mechanism of non-linear characteristics. We clarified the non-linear production mechanism by using the simulator. This simulator is a one-dimensional simulator that incorporates calculation results from both unsteady electromagnetic field analysis and hydraulic flow analysis into the motion equation of this simulation code. We investigated the relation between armature and the injection quantity by using the simulator. As a result, we clarified that the non-linearity was produced by the bounce of the armature in the opening action. Thus, we found that it is effective to reduce the armature bounce to improve the linearity of the injection quantity characteristics.

A pioneering approach to implement transfer path analysis (TPA) is proposed in this paper through applying it to an automobile. We propose to use particle velocity as a measure of TPA, in addition to using sound pressure as a conventional measure for TPA. These two quantities together will give a comprehensive and complete definition of sound. Although sound pressure is a scalar, while particle velocity is a vector, it is also proposed that the same technique of the conventional sound pressure TPA should be independently applicable to each component of particle velocity vector. This has been experimentally verified with a study on our test box system. In this paper, we apply the proposed TPA to an actual vehicle to examine its applicability, advantages and limitations. The driving motor sound of a hybrid electric vehicle is chosen as the case study. A tri-axial particle velocity sensor which also measures sound pressure at the same point is utilized in the experiment.

Even though the 3-way catalyst chemistry has been studied extensively in the literature, some performance aspects of practical relevance have not been fully explained. It is believed that the Oxygen Storage Capacity function of 3-way catalytic components dominates the behavior during stoichiometry transitions from lean to rich mode and vice versa whereas a number of mathematical models have been proposed to describe the dynamics of pollutant conversion. Previous studies have suggested a strong impact of Sulfur on the pollutant conversion after a lean to rich transition, which has not been adequately explained and modelled. Lean to rich transitions are highly relevant to catalyst ‘purging’ needed after exposure to high O2 levels (e.g. after fuel cut-offs). This work presents engine test measurements with an engine-aged catalyst that highlight the negative impact of Sulfur on pollutant conversion after a lean to rich transition.

The driveshafts can be an important contributor to vehicle interior noise including low-frequency (booming) noise where the vibrations, originating in the powerplant, travel to the vehicle body through the driveshafts. A suitable Key Performance Indicator (KPI) for the driveshaft performance is the transmissibility, which is an output/input acceleration ratio and can be used to describe the amount of vibration transferred from the inboard to the outboard joint of the driveshaft. This paper introduces a simple physical model of the driveshaft transmissibility able to support the development and evaluation of the driveshaft and to estimate the effectiveness of countermeasures such as a dynamic damper. The model is validated through comparison with on-vehicle measurements. The proposed approach offers ease of use, low computational cost and clear relation of the measured transmissibility with the system’s physical properties.

To increase thermal efficiency of internal combustion engines, dilution combustion systems, such as lean burn and exhaust gas recirculation systems, have been developed. These systems require spark-ignition coils generating large discharge current and discharge energy to achieve stable ignition under diluted mixture conditions. Several studies have clarified that larger discharge current increases spark-channel stretch and decreases the possibility of spark channel blow-off and misfire. However, these investigations do not mention the effect of larger discharge current and energy on the initial combustion period. The purpose of this study was to investigate the relation among dilution ratio, initial-combustion period, and coil specifications to clarify the control factor of the dilution limit.

Exhaust gas from the diesel engine contains particulate matter (PM) of soot that affects human health and the environment. For the reduction of the emission of the PM, the diesel particulate filter (DPF) is placed in the exhaust system. The pressure drops increases with the PM deposit quantity in the DPF, which results in the burden of the engine. Therefore, the PM should be removed regularly by oxidation process called regeneration. Consumption of fuel is improved by optimizing the timing of regeneration. However, it is difficult to visualize the behavior of PM trapping and oxidation. We have proposed a series of models from PM deposition to the oxidation process in the DPF. In this study, the behavior of deposition and oxidation of PM in the DPF with a catalyst are calculated. The numerical calculations are performed to estimate PM deposition-oxidation process within the DPF. The results are obtained using the simplified model constructed in this study.

In the automotive field, reducing harmful pollutant, CO2 emissions and fuel consumption of vehicles while increasing customer comfort is a continuous challenge that requires more and more sophisticated technology implementations. However, it is often difficult to anticipate the advantages and drawbacks of a technology without having its prototype parts and/or knowing the optimal control strategy. In order to meet these challenges, the authors have developed a vehicle thermal model in AMESim platform to evaluate the benefits of an Active Grille Shutter (AGS) on fuel economy when applied. The vehicle model was based on a C-Segment vehicle powered by a 1.4L Diesel engine. The complete oil and coolant circuits were modeled as well as a friction model based on engine coolant and oil temperature.

Technologies for improving the fuel economy of gasoline engines have been vigorously developed in recent years for the purpose of reducing CO2 emissions. Increasing the compression ratio for improving thermal efficiency and downsizing the engine based on fuel-efficient operating conditions are good examples of technologies for enhancing gasoline engine fuel economy. A direct-injection system is adopted for most of these engines. Direct injection can prevent knocking by lowering the in-cylinder temperature through fuel evaporation in the cylinder. Therefore, direct injection is highly compatible with downsized engines that frequently operate under severe supercharging conditions for improving fuel economy as well as with high compression ratio engines for which susceptibility to knocking is a disadvantage.

There has been a growing need in recent years to further improve vehicle fuel efficiency and reduce CO2 emissions. JATCO began mass production of a transmission for rear-wheel-drive (RWD) hybrid vehicle with Nissan in 2010, which was followed by the development of a front-wheel-drive (FWD) hybrid system (JATCO CVT8 HYBRID) for use on a midsize SUV in the U.S. market. While various types of hybrid systems have been proposed, the FWD system adopts a one-motor two-clutch parallel hybrid topology which is also used on the RWD hybrid. This high-efficiency system incorporates a clutch for decoupling the transmission of power between the engine and the motor. The hybrid system was substantially downsized from that used on the RWD vehicle in order to mount it on the FWD vehicle. This paper describes various seal technologies developed for housing the dry multi-plate clutch inside the motor, which was a key packaging technology for achieving the FWD hybrid system.

Technologies for improving the fuel economy of gasoline engines have been vigorously developed in recent years for the purpose of reducing CO2 emissions. Increasing the compression ratio is an example of a technology for improving the thermal efficiency of gasoline engines. A significant issue of a high compression ratio engine for improving fuel economy and low-end torque is prevention of knocking under a low engine speed. Knocking is caused by autoignition of the air-fuel mixture in the cylinder and seems to be largely affected by heat transfer from the intake port and combustion chamber walls. In this study, the influence of heat transfer from the walls of each part was analyzed by the following three approaches using computational fluid dynamics (CFD) and experiments conducted with a multi-cooling engine system. First, the temperature rise of the air-fuel mixture by heat transfer from each part was analyzed.

The adoption of electric vehicles (EVs) has been announced worldwide with the aim of reducing CO2 emissions. However, a significant increase in electricity demand by EVs might impact the stable operation of the existing power grid. Meanwhile, EV charging is acceptable to most users if it is completed by the time of the next driving event. From the viewpoint of power grid operators, flexibility for shifting the timing of EV charging would be advantageous, including making effective use of renewable energy. In this work, an EV model and simulation tool were developed to make clear how the total charging demand of all EVs in use will be influenced by future EV specifications (e.g., charge power) and installation of charging infrastructure. Among the most influential factors, EV charging behavior according to use cases and regional characteristics were statistically analyzed based on the real-world usage data of over 14, 000 EVs and incorporated in the simulation tool.

In order to make more effective use of simulation, a new evaluation method on pressure loss has been developed. Using this method, the location and amount of pressure loss is clarified. As a result, enormous simulation data have been used effectively. The authors have confirmed the validity of the method about fundamental shapes.

In the “Nissan Green Program 2010”, released in December 2006, Nissan Motor Co., Ltd. announced plans to offer advanced technology and products to further real-world reductions in CO2 emissions. One solution is the development of a practical fuel cell vehicle (FCV). In 1996, Nissan began developing an FCV and since 2001, has participated in activities to promote the development and to educate the public on the benefits of fuel cell vehicles by participating in fleet programs in the USA (CaFCP) and in Japan (JHFC). In 2006, limited leasing of the newly-developed 2005 X-TRAIL FCV was initiated in Japan, in the Kanagawa Prefecture and in Yokohama City. In 2007, Nissan provided an X-TRAIL FCV to Kanagawa Toshi Kotsu Ltd., for use as the world's first-ever fuel cell taxi in use on pubric roads. The 2005 X-TRAIL is equipped with various newly-developed technologies, including a fuel cell stack that was engineered by Nissan in-house.

This paper describes the methods adopted to improve the image quality of the all-around view system. This system uses multiple vehicle-mounted cameras to capture images of the circumstances around the vehicle. The images undergo viewpoint transformation and are synthesized to create a single image seen from a virtual perspective overhead. The specific methods discussed here concern optimization of the design parameters for the camera orientation and a camera calibration method that does not involve physical movement of the cameras.

Measurements of residual stress in a printed circuit board, which consists of copper foil, silver alloy and thermo plastic resin, were conducted under a thermal cycle. The printed circuit board was given a ten-layer repeat of prepreg and made by thermocompression bonding. Experiments suggested the possibility of measuring surface residual stress of copper circuits and the internal residual stress of metallic connections by synchrotron radiation of Spring-8. FEM analysis of the printed circuit board during a thermal cycle was conducted, and the result was adjusted to X-ray stress using absorption correction. X-ray stress during a heat-cycle obtained by synchrotron radiation showed good agreement with stress calculated by FEM analysis.

This paper presents a new substrate for Lean NOx Traps (LNT) which enables high NOx conversion efficiency, even after long-term aging, when using alkali metals as the NOx adsorber. When a conventional metal honeycomb is used as the LNT substrate, the chromium in the metal substrate migrates into the washcoat and reacts with the alkali metals after thermal aging. In order to help prevent this migration, we have developed a new substrate where a fine -alumina barrier is precipitated to the surface of the metal substrate. The new substrate is highly capable of preventing migration of chromium into the washcoat and greatly enhances the NOx conversion. The durability of the new substrate and emission test using a test vehicle are also examined.

In recent years, catalyst systems such as a lean NOx trap (LNT) catalyst system and a urea selective catalytic reduction (SCR) system have been developed to obtain cleaner diesel emissions. At Nissan, we developed an emission control system for meeting Tier 2 Bin 5 requirements in 2003. On the basis of that technology, a new HC-NOx trap catalyst system has now been developed that complies with the SULEV standards without increasing the catalyst volume and precious metal loading. Compliance with the SULEV standards requires a further reduction of HC (NMHC) emissions by 84% and NOx by 60% compared with the emission performance Tier 2 Bin 5 compliant catalyst system. Consequently high conversion performance for both HCs and NOx is needed. An investigation of HC emission behavior under the FTP75 mode showed that a reduction of cold-phase HCs was critical for meeting the standard. Large quantities of HCs above C4 are emitted in the cold state.