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Journal Article

Water Injection as an Enabler for Increased Efficiency at High-Load in a Direct Injected, Boosted, SI Engine

2017-03-28
2017-01-0663
In a Spark-Ignited engine, there will come a point, as load is increased, where the unburned air-fuel mixture undergoes auto-ignition (knock). The onset of knock represents the upper limit of engine output, and limits the extent of engine downsizing / boosting that can be implemented for a given application. Although effective at mitigating knock, requiring high octane fuel is not an option for most markets. Retarding spark timing can extend the high load limit incrementally, but is still bounded by limits for exhaust gas temperature, and spark retard results in a notable loss of efficiency. Likewise, enriching the air-fuel mixture also decreases efficiency, and has profound negative impacts on engine out emissions. In this current work, a Direct-Injected, Boosted, Spark-Ignited engine with Variable Valve Timing was tested under steady state high load operation. Comparisons were made among three fuels; an 87 AKI, a 91 AKI, and a 110 AKI off-road only race fuel.
Technical Paper

A Model for the Unsteady Motion of Pollutant Particles in the Exhaust System of an I.C. Engine

2003-03-03
2003-01-0721
The measurement of the various pollutant species (HC, CO, NO, etc.) has become one of the main issues in internal combustion engine research. This interest concerns not only their quantitative measurement but also the study of the mechanism of their formation. In fact, pollutant species concentration can be used as an indicator for the combustion characteristics. For instance, it enables the determination of a lean or a rich combustion, the percentage of EGR, etc. The purpose of this research is to investigate the behavior of pollutant gas particles in the first part of an engine exhaust system through a detailed study of the unsteady flow in the exhaust pipe. The results are intended to designate the appropriate sensor positions which ensure accurate measurement results. This investigation wants to track an inert component in the exhaust system, namely the NO gas.
Technical Paper

Fast NO Measuring Device for Internal Combustion Engines

1994-03-01
940962
A fast, versatile nitric oxide (NO) measuring device applying the principles of chemiluminescence has been developed. This device consists of a small sensor head attachable to the engine exhaust system and a mobile cart containing all the necessary auxiliary aggregates and the signal processing unit. Optimization techniques based on a physico-chemical model and strict miniaturization were applied in the development of this NO measuring device. Subsequent tests utilizing a, solenoid valve and bottled calibration gas con- firmed the predicted dynamic behavior of the instrument. This device now shows an extremely short sampling delay and a higher bandwidth than common NO measuring devices can offer.
Technical Paper

Controlling a CVT-Equipped Hybrid Car

1995-02-01
950492
In order to achieve maximum fuel efficiency, the SI engine of the new CVT-equipped hybrid car developed at the Swiss Federal Institute of Technology (ETH) is operated in a high power regime (such as highway driving at speeds above 120 km/h) with its throttle in its 100-percent open position. Whenever an engine power which exceeds 11 kWs is demanded, there exists an equilibrium point between the engine torque and the torque induced by the drag. Any regulation of the vehicle speed has to be performed by altering the gear ratio of the CVT. If any acceleration is required, it is necessary to increase the engine speed. This requires that the vehicle has to be slowed down for a certain short period of time. If this characteristic behaviour of the car (which is typical for a non-minimum-phase system) is not accepted by a driver who demands and expects immediate acceleration, it might lead to critical situations.
Technical Paper

Model-Based Engine Calibration for Best Fuel Efficiency

1995-02-01
950983
Today's engine management systems for SI engines consist of static and dynamic control algorithms. The static functions of the engine management guarantee the correct stationary operation of the engine in all the possible operating points. The static functions are contained mainly in two lookup tables, one for the spark advance and one for the metered depending on engine speed and load. Usually these lookup tables are determined with experiments on the engine test bench. In this paper, a model-based method for the evaluation of the fuel-optimal maps for spark advance and metered fuel is described. The method can be divided into several steps: 1. Measurement and identification of all the engine parameters in a reference point (including the pressure in one cylinder) Calculation of the burn-through function (progress of the combustion) Iterative calculation of the amount of residual exhaust gas Approximation of the definitive burn-through function with the Vibe equation 2.
Technical Paper

Test Bench Results of a Torque Pedal Interpretation with a CVT-Equipped Power Train

1997-02-24
970293
This paper presents the implementation of a torque pedal interpretation scheme in the CVT-equipped hybrid car which is currently being developed at the Swiss Federal Institute of Technology (ETH) as project Hybrid III. At partial load, a duty cycle operation mode is used in order to increase fuel efficiency. A flywheel is used to store excess power of the combustion engine as well as when the speed of the vehicle is decreased, recuperating the energy for reacceleration. A third mode, called highway operation, is used whenever the demanded power at the wheel exceeds a certain limit. A hierarchical controller scheme is implemented to maintain a comparable behavior of the vehicle in all operation modes. Beyond simulations, this controller operates successfully under real time conditions on the dynamic test bench. Test cycles with a human driver have successfully proven the effectiveness of the chosen set of controllers.
Technical Paper

Assessment of CFD Methods for Large Diesel Engines Equipped with a Common Rail Injection System

2000-03-06
2000-01-0948
A KIVA-based CFD tool has been utilized to simulate the effect of a Common-Rail injection system applied to a large, uniflow-scavenged, two-stroke diesel engine. In particular, predictions for variations of injection pressure and injection duration have been validated with experimental data. The computational models have been evaluated according to their predictive capabilities of the combustion behavior reflected by the pressure and heat release rate history and the effects on nitric oxide formation and wall temperature trends. In general, the predicted trends are in good agreement with the experimental observations, thus demonstrating the potential of CFD as a design tool for the development of large diesel engines equipped with Common-Rail injection. Existing deficiencies are identified and can be explained in terms of model limitations, specifically with respect to the description of turbulence and combustion chemistry.
Journal Article

Increasing the Effective AKI of Fuels Using Port Water Injection (Part I)

2021-04-06
2021-01-0470
Anti-knock index (AKI) is a metric that can be used to quantify the anti-knock performance of a fuel and is the metric used in the United States. AKI is the average of Research Octane Number (RON) and Motor Octane Number (MON), which are calculated for every fuel on a Cooperative Fuel Research (CFR) engine under controlled conditions according to ASTM test procedures. Fuels with higher AKI have better knock mitigating properties and can be run with a combustion phasing closer to MBT in the knock limited operating region of a gasoline engine. However, fuels with higher AKI tend to be costlier and less environmentally friendly to produce. As an alternative, the anti-knock characteristics of lower AKI fuels can be improved with water injection. In this sense, the water injection increases the ‘effective AKI’ of the fuel.
Technical Paper

Extraction of Liquid Water from the Exhaust of a Diesel Engine

2015-09-29
2015-01-2806
Introducing water in a diesel engine has been known to decrease peak combustion temperatures and decrease NOx emissions. This however, has been limited to stationary and marine applications due to the requirement of a separate water supply tank in addition to the fuel tank, thereby a two-tank system. Combustion of hydrocarbon fuels produce between 1.35 (Diesel) and 2.55 times (Natural Gas) their mass in water. Techniques for extracting this water from the exhaust flow of an engine have been pursued by the United States department of defense (DOD) for quite some time, as they can potentially reduce the burden of supply of drinking water to front line troops in theater. Such a technology could also be of value to engine manufacturers as it could enable water injection for performance, efficiency and emissions benefits without the drawbacks of a two-tank system.
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