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Technical Paper

Optimal Energy Management Strategy for Energy Efficiency Improvement and Pollutant Emissions Mitigation in a Range-Extender Electric Vehicle

2021-09-05
2021-24-0103
The definition of the energy management strategy for a hybrid electric vehicle is a key element to ensure maximum energy efficiency. The ability to optimally manage the on-board energy sources, i.e., fuel and electricity, greatly affects the final energy consumption of hybrid powertrains. In the case of plug-in series-hybrid architectures, such as Range-Extender Electric Vehicles (REEVs), fuel efficiency optimization alone can result in a stressful operation of the range-extender engine with an excessively high number of start/stops. Nonetheless, reducing the number of start/stops can lead to long periods in which the engine is off, resulting in the after-treatment system temperature to drop and higher emissions to be produced at the next engine start.
Journal Article

Start-Up Transient Vibration Analysis of a Vehicle Powertrain System Equipped with a Nonlinear Clutch Damper

2015-06-15
2015-01-2179
The transient vibration phenomenon in a vehicle powertrain system during the start-up (or shut-down) process is studied with focus on the development and experimental validation of the nonlinear powertrain models. First, a new nonlinear four-degree-of-freedom torsional powertrain model for this transient event, under instantaneous flywheel motion input, is developed and then validated with a vehicle start-up experiment. Second, the interactions between the clutch damper and the transmission transients are established via transient metrics. Third, a single-degree-of-freedom nonlinear model, focusing on the multi-staged clutch damper, is developed and its utility is then verified.
Journal Article

Effect of Aerodynamically Induced Pre-Swirl on Centrifugal Compressor Acoustics and Performance

2015-06-15
2015-01-2307
The effect of aerodynamically induced pre-swirl on the acoustic and performance characteristics of an automotive centrifugal compressor is studied experimentally on a steady-flow turbocharger facility. Accompanying flow separation, broadband noise is generated as the flow rate of the compressor is reduced and the incidence angle of the flow relative to the leading edge of the inducer blades increases. By incorporating an air jet upstream of the inducer, a tangential (swirl) component of velocity is added to the incoming flow, which improves the incidence angle particularly at low to mid-flow rates. Experimental data for a configuration with a swirl jet is then compared to a baseline with no swirl. The induced jet is shown to improve the surge line over the baseline configuration at all rotational speeds examined, while restricting the maximum flow rate. At high flow rates, the swirl jet increases the compressor inlet noise levels over a wide frequency range.
Journal Article

The Effect of Ported Shroud Recirculating Casing Treatment on Turbocharger Centrifugal Compressor Acoustics

2017-06-05
2017-01-1796
Ported shroud compressor covers recirculate low momentum air near the inducer blade tips, and the use of these devices has traditionally been confined to extending the low-flow operating region at elevated rotational speeds for compressors on compression-ignition (CI) engines. Implementation of ported shrouds on compressors for spark-ignition (SI) engines has been generally avoided due to operation at pressure ratios below the region where ported shrouds improve low-flow range, the slight efficiency penalty, and the perception of increased noise. The present study provides an experimental investigation of performance and acoustics for a SI engine turbocharger compressor both with a ported shroud and without (baseline). The objective of implementing the ported shroud was to reduce mid-flow range broadband whoosh noise of the baseline compressor over 4-12 kHz.
Technical Paper

Hardware-in-the-Loop, Traffic-in-the-Loop and Software-in-the-Loop Autonomous Vehicle Simulation for Mobility Studies

2020-04-14
2020-01-0704
This paper focuses on finding and analyzing the relevant parameters affecting traffic flow when autonomous vehicles are introduced for ride hailing applications and autonomous shuttles are introduced for circulator applications in geo-fenced urban areas. For this purpose, different scenarios have been created in traffic simulation software that model the different levels of autonomy, traffic density, routes, and other traffic elements. Similarly, software that specializes in vehicle dynamics, physical limitations, and vehicle control has been used to closely simulate realistic autonomous vehicle behavior under such scenarios. Different simulation tools for realistic autonomous vehicle simulation and traffic simulation have been merged together in this paper, creating a realistic simulator with Hardware-in-the-Loop (HiL), Traffic-in-the-Loop (TiL), and Software in-the-Loop (SiL) simulation capabilities.
Technical Paper

The Effects of Varying Penetration Rates of L4-L5 Autonomous Vehicles on Fuel Efficiency and Mobility of Traffic Networks

2020-04-14
2020-01-0137
With the current drive of automotive and technology companies towards producing vehicles with higher levels of autonomy, it is inevitable that there will be an increasing number of SAE level L4-L5 autonomous vehicles (AVs) on roadways in the near future. Microscopic traffic simulators that simulate realistic traffic flow are crucial in studying, understanding and evaluating the fuel usage and mobility effects of having a higher number of autonomous vehicles (AVs) in traffic under realistic mixed traffic conditions including both autonomous and non-autonomous vehicles. In this paper, L4-L5 AVs with varying penetration rates in total traffic flow were simulated using the microscopic traffic simulator Vissim on urban, mixed and freeway roadways. The roadways used in these simulations were replicas of real roadways in and around Columbus, Ohio, including an AV shuttle routes in operation.
Journal Article

Modeling and Analysis of a Turbocharged Diesel Engine with Variable Geometry Compressor System

2011-09-11
2011-24-0123
In order to increase the efficiency of automotive turbochargers at low speed without compromising the performance at maximum boost conditions, variable geometry compressor (VGC) systems, based on either variable inlet guide vanes or variable geometry diffusers, have been recently considered as a future design option for automotive turbochargers. This work presents a modeling, analysis and optimization study for a Diesel engine equipped with a variable geometry compressor that help understand the potentials of such technology and develop control algorithms for the VGC systems,. A cycle-averaged engine system model, validated on experimental data, is used to predict the most important variables characterizing the intake and exhaust systems (i.e., mass flow rates, pressures, temperatures) and engine performance (i.e., torque, BMEP, volumetric efficiency), in steady-state and transient conditions.
Technical Paper

Engine-in-the-Loop Study of a Hierarchical Predictive Online Controller for Connected and Automated Heavy-Duty Vehicles

2020-04-14
2020-01-0592
This paper presents a cohesive set of engine-in-the-loop (EIL) studies examining the use of hierarchical model-predictive control for fuel consumption minimization in a class-8 heavy-duty truck intended to be equipped with Level-1 connectivity/automation. This work is motivated by the potential of connected/automated vehicle technologies to reduce fuel consumption in both urban/suburban and highway scenarios. The authors begin by presenting a hierarchical model-predictive control scheme that optimizes multiple chassis and powertrain functionalities for fuel consumption. These functionalities include: vehicle routing, arrival/departure at signalized intersections, speed trajectory optimization, platooning, predictive optimal gear shifting, and engine demand torque shaping. The primary optimization goal is to minimize fuel consumption, but the hierarchical controller explicitly accounts for other key objectives/constraints, including operator comfort and safe inter-vehicle spacing.
Technical Paper

Model Based Fault Diagnosis for Engine under Speed Control

2007-04-16
2007-01-0775
An appropriate fault diagnosis and Isolation (FDI) strategy is very useful to prevent system failure. In this paper, a model-based fault diagnosis strategy is developed for an internal combustion engine (ICE) under speed control. Engine throttle fault and the manifold pressure sensor fault are detected and isolated. A nonlinear observer based residual generation approach is proposed. Manifold pressure and throttle are observed. Fault codes are designed with redundancy to prevent bit error. Performance of fault diagnosis strategy has been evaluated with simulations.
Technical Paper

Effect of Traffic, Road and Weather Information on PHEV Energy Management

2011-09-11
2011-24-0162
Energy management plays a key role in achieving higher fuel economy for plug-in hybrid electric vehicle (PHEV) technology; the state of charge (SOC) profile of the battery during the entire driving trip determines the electric energy usage, thus determining the fuel consumed. The energy management algorithm should be designed to meet all driving scenarios while achieving the best possible fuel economy. The knowledge of the power requirement during a driving trip is necessary to achieve the best fuel economy results; performance of the energy management algorithm is closely related to the amount of information available in the form of road grade, velocity profiles, trip distance, weather characteristics and other exogenous factors. Intelligent transportation systems (ITS) allow vehicles to communicate with one another and the infrastructure to collect data about surrounding, and forecast the expected events, e.g., traffic condition, turns, road grade, and weather forecast.
Technical Paper

Application of Scaled Deflection Injury Criteria to Two Small, Fragile Females in Side Impact Motor Vehicle Crashes

2018-04-03
2018-01-0542
Thoracic injury criteria have been previously developed to predict thoracic injury for vehicle occupants as a function of biomechanical response. Historically, biomechanical testing of post-mortem human surrogates (PMHS) for injury criteria development has primarily been focused on mid-sized males. Response targets and injury criteria for other demographics, including small females, have been determined by scaling values from mid-sized males. The objective of this study was to explore the applicability of scaled injury criteria to their representative population. Two PMHS were subjected to a side-impact loading condition which replicates a near-side, MDB-to-vehicle impact for the driver. This was accomplished using the Advanced Side Impact System, or ASIS, on a HYGE sled. The sled acceleration matched the acceleration profile of an impacted vehicle, while the four pneumatic cylinders of the ASIS produced realistic door intrusion.
Technical Paper

Mission-based Design Space Exploration for Powertrain Electrification of Series Plugin Hybrid Electric Delivery Truck

2018-04-03
2018-01-1027
Hybrid electric vehicles (HEV) are essential for reducing fuel consumption and emissions. However, when analyzing different segments of the transportation industry, for example, public transportation or different sizes of delivery trucks and how the HEV are used, it is clear that one powertrain may not be optimal in all situations. Choosing a hybrid powertrain architecture and proper component sizes for different applications is an important task to find the optimal trade-off between fuel economy, drivability, and vehicle cost. However, exploring and evaluating all possible architectures and component sizes is a time-consuming task. A search algorithm, using Gaussian Processes, is proposed that simultaneously explores multiple architecture options, to identify the Pareto-optimal solutions.
Technical Paper

Model-Based Analysis and Optimization of Turbocharged Diesel Engines with a Variable Geometry Compressor and Turbine System

2012-04-16
2012-01-0716
In the last few years, the application of downsizing and turbocharging to internal combustion engines has considerably increased due to the proven potential of this technology to increase engine efficiency. Variable geometry turbines have been largely adopted to optimize the exhaust energy recovery over a large operating range. Two-stage turbocharger systems have also been studied as a solution to improve engine low-end torque and efficiency, with the first units currently available on the market. However, the compressor technology is today still based on fixed geometry machines, which are sized to efficiently operate at the maximum air flow and therefore lead to poor efficiency values at low air flow conditions. Furthermore, the surge limits prevents the full capabilities of VGT systems to increase the boosting at low engine speed.
Technical Paper

Comparison of Numerical and System Dynamics Methods for Modeling Wave Propagation in the Intake Manifold of a Single-Cylinder Engine

2013-09-08
2013-24-0139
The automotive industry is striving to adopt model-based engine design and optimization procedures to reduce development time and costs. In this scenario, first-principles gas dynamic models predicting the mass, energy and momentum transport in the engine air path system with high accuracy and low computation effort are extremely important today for performance prediction, optimization and cylinder charge estimation and control. This paper presents a comparative study of two different modeling approaches to predict the one-dimensional unsteady compressible flow in the engine air path system. The first approach is based on a quasi-3D finite volume method, which relies on a geometrical reconstruction of the calculation domain using networks of zero-dimensional elements. The second approach is based on a model-order reduction procedure that projects the nonlinear hyperbolic partial differential equations describing the 1D unsteady flow in engine manifolds onto a predefined basis.
Technical Paper

The Highway Research Laboratory of Ohio's Transportation Research Center

1970-02-01
700524
This paper presents some of the technical considerations that underlie the development of the master plan and the establishment of design specifications for Ohio's Highway Research Laboratory. It describes the overall features of the master plan and discusses some of the critical design features as these relate to the various tracks and other field facilities. The development of the master plan was guided by a study of the layout of existing proving grounds and by the experience gained over the years in their operations. It was guided furthermore by a set of principles relating to operational considerations, considerations of flexibility in the layout, land utilization, safety, capacity, and cost. Finally, it was guided by an indication of future research and development needs as expressed by researchers and potential sponsors in both government and industry.
Technical Paper

Multiple Rear-end Collisions in Freeway Traffic, Their Causes and Their Avoidance

1970-02-01
700085
The sensitivity factor, λ, of stimulus-response car following equations was computed, based on response times, τ, obtained from aerial survey data. Vehicles of a platoon are investigated as they approach, proceed through, and leave behind a kinematic disturbance, and an inherent local and asymptotic instability is discovered. Aerial survey data is used in a numerical example to demonstrate how multiple rear-end collisions can be triggered by one vehicle. A driver aid system, informing drivers about the differential velocity between lead and following vehicles, could improve stability, although the final answer appears to lie in automated or semi-automated longitudinal control systems.
Technical Paper

Comparison of Intermediate-Combustion Products Formed in Engine with and without Ignition

1955-01-01
550262
RESULTS of tests performed on a modified type F-4 CFR engine show that precombustion reactions in both the fired and motored engine gave the same carbonyl products. The maximum specific yields of these carbonyls were similar for a given fuel compressed with comparable pressure-time-temperature histories in both motored- and fired-engine tests. As the motored engine seems to duplicate precombustion reactions occurring in a fired engine under normal operating conditions, the authors of this paper conclude that the motored engine, offering ease of control and sampling, is a convenient and valid tool for combustion research.
Technical Paper

Cooperative Collision Avoidance in a Connected Vehicle Environment

2019-04-02
2019-01-0488
Connected vehicle (CV) technology is among the most heavily researched areas in both the academia and industry. The vehicle to vehicle (V2V), vehicle to infrastructure (V2I) and vehicle to pedestrian (V2P) communication capabilities enable critical situational awareness. In some cases, these vehicle communication safety capabilities can overcome the shortcomings of other sensor safety capabilities because of external conditions such as 'No Line of Sight' (NLOS) or very harsh weather conditions. Connected vehicles will help cities and states reduce traffic congestion, improve fuel efficiency and improve the safety of the vehicles and pedestrians. On the road, cars will be able to communicate with one another, automatically transmitting data such as speed, position, and direction, and send alerts to each other if a crash seems imminent. The main focus of this paper is the implementation of Cooperative Collision Avoidance (CCA) for connected vehicles.
Journal Article

Analysis of Motor Vibration Isolation System with Focus on Mount Resonances for Application to Electric Vehicles

2015-06-15
2015-01-2364
The vibration isolation effectiveness of powertrain mount configurations is examined for electric vehicle application by considering the effect introduced by internal mount resonances. Unlike internal combustion engines where mounts are typically designed only for static support and low frequency dynamics, electric motors have higher excitation frequencies in a range where mount resonances often occur. The problem is first analytically formulated by considering a simple 3-dimensional powertrain system, and the vibration isolation effectiveness significantly deteriorates at the mount resonance(s). It is shown that by modifying the mount shape, the mount resonance(s) can be shifted while maintaining the same static rate, tuning the frequency away from any engine excitation or natural frequencies. Further, internal mount resonances are utilized to improve vibration isolation over a narrow frequency range, using non-identical mounts to split mount resonance peaks.
Technical Paper

Development of a Gear Backlash Compensator for Electric Machines in P0-P4 Parallel Hybrid Drivelines

2023-04-11
2023-01-0454
Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque.
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