Search Results

Post injections have been shown to reduce engine-out soot emissions in a variety of engine architectures and at a range of operating points. In this study, measurements of the engine-out soot from a heavy-duty optical diesel engine have conclusively shown that interaction between the post-injection jet and soot from the main injection must be, at least in part, responsible for the reduction in engine-out soot. Extensive measurements of the spatial and temporal evolution of soot using high-speed imaging of soot natural luminosity (soot-NL) and planar-laser induced incandescence of soot (soot-PLII) at four vertical elevations in the piston bowl at a range of crank angle timings provide definitive optical evidence of these interactions. The soot-PLII images provide some of the most conclusive evidence to date that the addition of a post injection dramatically changes the topology and quantity of in-cylinder soot.

One in-cylinder strategy for reducing soot emissions from diesel engines while maintaining fuel efficiency is the use of close-coupled post injections, which are small fuel injections that follow the main fuel injection after a short delay. While the in-cylinder mechanisms of diesel combustion with single injections have been studied extensively and are relatively well understood, the in-cylinder mechanisms affecting the performance and efficacy of post injections have not been clearly established. Here, experiments from a single-cylinder heavy-duty optical research engine incorporating close- coupled post injections are modeled with three dimensional (3D) computational fluid dynamics (CFD) simulations. The overall goal is to complement experimental findings with CFD results to gain more insight into the relationship between post-injections and soot. This paper documents the first stage of CFD results for simulating and analyzing the experimental conditions.

An experiment was performed using an optically accessible direct injection (DI) diesel engine to investigate the effects of exhaust gas recirculation (EGR) on diesel combustion. EGR was simulated using nitrogen and carbon dioxide as intake air diluents. Timing was adjusted to maintain constant start of combustion for all cases. Both diluents were found to be effective in reducing emissions of oxides of nitrogen. Soot emission was not changed by the addition of nitrogen; however, carbon dioxide substantially reduced soot emission while simultaneously reducing NOx emissions. NOx is reduced by intake air dilution is a change in flame temperature.

Results from an experimental study of the effect of incomplete fuel-air mixing on spark-ignited flame kernel growth in turbulent propane-air mixtures are presented. The experiments were conducted in a turbulent flow system that allows for independent variation of flow parameters, ignition system parameters, and the degree of fuel-air mixing. Measurements were made at 1 atm and 300 K conditions. Five cases were studied; a premixed and four incompletely mixed cases with 6%, 13%, 24% and 33% RMS (root-mean-square) fluctuations in the fuel/air equivalence ratio. The overall fuel/air equivalence ratio was unity in all cases. The flow characteristics were measured by LDV. The RMS fluctuation in the fuel/air equivalence ratio was characterized using NO2-based laser induced fluorescence. High speed laser shadowgraphy at 4,000 frames-per-second was used to record flame kernel growth following spark ignition, from which the equivalent flame kernel radius as a function of time was determined.

An experimental study has been conducted to characterize NO and soot evolution in an optically-accessible D.I. diesel engine with a square combustion chamber. Two-dimensional laser-induced fluorescence was used to characterize NO evolution. Soot evolution was characterized by two-dimensional laser-induced incandescence (LII) and Mie scattering techniques as well as direct photography of the flame luminosity. The engine operating parameters were set to provide optimum conditions for NO imaging. Attenuation of the UV beam proved to be the major obstacle in obtaining NO images. Therefore, oxygen was added to the intake air charge in order to reduce the optical density of the combustion medium. The NO images showed that the NO formation started almost immediately after ignition and ceased no later than 40 degrees ATDC. No soot images could be obtained by the laser-induced incandescence or Mie scattering methods before 20 degrees ATDC since the soot concentration was very low.

This study evaluates the shear-thinning effects of a commercial Viscosity Index (VI) improver in a variety of mineral oil base stocks to produce a series of viscosity grades from 0W-20 to 20W-50. All of these fluids also include a DI package in addition to an olefin copolymer VI improver and base oil. The Penn State high shear capillary viscometer was used to collect the primary data at shear rates of up to 106 s-1 and at 10 to 177°C. Data are fitted to a double truncated power law model to determine the incipient non-Newtonian shear rate Υ̇1, the power law index n, and the incipient second Newtonian shear rate Υ̇2. These parameters are found to be smooth functions of temperature and polymer concentration in the different base stocks. Using the data obtained from OW-20, 10W-30, and 20W-50 SAE grade formulations, these parameters (Υ̇1, Υ̇2 and n) are correlated as functions of temperature, polymer concentration, and a viscosity temperature property of the base oil.

The application of planar laser-induced Rayleigh scattering for quantitative 2-D measurements of vapor-phase fuel concentration in the main combustion zone of a direct-injection Diesel engine has been explored, developed and demonstrated. All studies were conducted in an optically accessible direct-injection Diesel engine of the “heavy-duty” size class at 1200 rpm and motored TDC conditions which were typical of the production version of this engine. First, this study verifies that beyond 27 mm from the injector all the fuel is vapor phase. This was done by investigating the Diesel jet under high magnification using 2-D elastic scatter imaging and subsequently evaluating the signal intensities from the droplets and other interfering particles (Mie scattering) and the vapor (Rayleigh scattering).

Simultaneous laser-induced incandescence and light scattering measurements were used to obtain images of the evolving soot field within an optically-accessible DI diesel engine. Optimum signal collection parameters were established based on preliminary measurements in an ethylene diffusion flame. The effects of intake air temperature on soot formation during diesel combustion were investigated. Although increased soot production was evident for the higher intake air temperature cases, local particle diameters and number densities of the soot were unaffected for each of the cases tested.

A combination of optical imaging diagnostics has been applied to the fuel jet of a direct-injection diesel engine to study the ignition and early soot formation processes. Measurements were made in an optically accessible direct-injection diesel engine of the “heavy-duty” size class at a representative medium speed (1200 rpm) operating condition. Two fuels were used, a 42.5 cetane number mixture of the diesel reference fuels and a new low-sooting fuel (needed to reduce optical attenuation at later crank angles) that closely matches both the cetane number and boiling point of the reference fuel mixture. The combustion and soot formation processes are found to be almost identical for both fuels. Ignition and early combustion were studied by imaging the natural chemiluminescence using a calibrated intensified video camera. The early soot development was investigated via luminosity imaging and simultaneous planar imaging of laser-induced incandescence (LII) and elastic scattering.

Six chemically defined fuels have been run in a 2.0 liter production engine, in both a deposit-free and deposited state, at five different operating (speed/load) conditions. The fuel used to produce the deposits minimized the development of deposits in the intake system, so that primarily the effect of combustion chamber deposits were considered in this study. The six chemically defined fuels investigated were based on an iso-octane and toluene mix (base fuel). Methyl tertiary butyl ether, cyclohexane, diisobutylene, 1,2,4 trimethylbenzene and ethylbenzene were added to this base fuel to form five tertiary fuel mixtures. Engine-out emissions of speciated hydrocarbons, NOx, CO and CO2 were measured for the base fuel and five tertiary fuel mixtures in both the deposit-free and deposited state. NOx emissions were seen to increase relative to the base fuel for the cyclohexane and ethylbenzene tertiary fuel mixtures.

Tires are one of the dominate sources of exterior vehicle noise. In this study, Nearfield Acoustical Holography (NAH) is used to investigate the sources of noise generated by tire interaction with an outdoor road surface. One tire on a two wheel trailer is examined while towed by a vehicle at 56 km/hr (35 mph) along a smooth, consistent road surface. The complex pressure is measured at discrete points along a plane parallel to the side of the tire by scanning with an array of five microphones. Because of the incoherence of noise generated at the leading and trailing edges of the contact patch, and radiation from the side wall, three reference microphones are used. NAH is used to reconstruct the pressure on planes towards and away from the tire, thereby obtaining a three dimensional image of the acoustic pressure, particle velocity, and intensity for noise generated at the contact patch leading edge and trailing edge, and by the tire sidewall vibrations.

The knock intensity of an SI engine has been defined using the combustion chamber rate of pressure change. The instrumentation used to measure knock intensity is described. The knock intensity spectrum for a CFR engine operating over a range of engine conditions is presented to illustrate the use of the definition.

Delivery of a lubricant as a vapor mixed with a carrier gas provides a method of controlling the delivery rate of the lubricant. Temperatures in the range of 370 to 800 C are high enough to produce a lubricating film from tricresyl phosphate [TCP] vapor delivered in nitrogen as a carrier gas. The solid film lubricant formed by this delivery system provides excellent lubrication for a four-ball wear tester run at 370 °C. Deposit rates are compared for TCP vapor delivered lubrication over a temperature range using stainless steel and quartz surfaces. The deposit rate is sensitive to TCP concentration in the carrier gas. The deposit rates of the TCP decomposition products versus time are reported. Having been demonstrated in laboratory tests, the Vapor Phase [VP] concept is being pursued for hot section lubrication of the advanced (low heat rejection) diesel engines.

Experiments have been conducted in a firing single-cylinder spark-ignition engine employing a Ford Zetec cylinder head that has been modified to operate with either standard port-fuel-injection, air-forced port-fuel-injection or direct-injection. The engine utilizes a fused silica cylinder and therefore provides extensive optical access to the combustion chamber. Tests were conducted using a constant speed simulated cold start procedure, which is composed of an initial start-up transient and a quasi-steady-state idle period. In this procedure, the engine is briefly motored at 889 rpm and then combustion commences shortly after the start of fuel injection. Measurements which were performed include in-cylinder pressure as well as intake valve, exhaust valve, piston, cylinder, head, and intake air temperature throughout each cycle of the test period. The engine-out total hydrocarbon emissions were also measured.

As one of the fifteen universities in North America taking part in the EcoCAR 2: Plugging into the Future competition, The Pennsylvania State University Advanced Vehicle Team (PSUAVT) designed and implemented a series plug-in hybrid electric vehicle (PHEV) that reduces fuel consumption and emissions while maintaining high consumer acceptability and safety standards. This architecture allows the vehicle to operate as a pure electric vehicle until the Energy Storage System (ESS) State of Charge (SOC) is depleted. The Auxiliary Power Unit (APU) then supplements the battery to extend range beyond that of a purely electric vehicle. General Motors (GM) donated a 2013 Chevrolet Malibu for PSUAVT to use as the platform to implement the PSUAVT-selected series PHEV design. A 90 kW electric traction motor, a 16.2 kW-hr high capacity lithium-ion battery pack, and Auxiliary Power Unit (APU) are now integrated into the vehicle.