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Utilizing unembalmed cadaver test subjects, a series of tests was carried out to characterize quantitatively the resistance of the skin, the soft underlying tissue of the scalp, and certain other typical areas of the body to impact loading. The impacts were delivered by the use of an instrumented free-fall device similar to that previously employed for facial bone fracture experiments. In one group of tests, metal and glass edges were affixed to the impacting device to produce localized trauma under conditions which were standardized with respect to variables affecting the degree of the injury. In the second group of experiments, specimens of skin, together with underlying tissue of uniform thickness, were subjected to compressive impact between the parallel surfaces of the impacting weight and a heavy metal platen. From these latter experiments the force-time histories, coefficient of restitution, and hysteresis loops of load versus deflection were obtained for the specimens.

A viscoelastic neck structure that responds to impact environments in a manner similar to the human neck is described. The neck structure consists of four ball-jointed segments and one pin-connected “nodding” segment with viscoelastic resistive elements inserted between segments that provide bending resistance as well as the required energy dissipation. Primary emphasis was placed on developing appropriate flexion and extension responses with secondary emphasis placed on axial, lateral, and rotational characteristics. The methods used to design the resistance elements for the neck structure are discussed. Three variations of the resistive elements have been developed that meet the response characteristics based on the data of Mertz and Patrick. However, no single resistive element has satisfied the flexion and extension characteristics simultaneously, but such an element appears to be feasible.

Noise produced by automotive ignition systems can deteriorate the performance of nearby communication systems. An important step toward alleviating this difficulty is to characterize the ignition noise. Measurements have been made of the noise peak amplitude distribution of a number of identically equipped vehicles over a fixed period of time. Both vertical and horizontal polarizations were used, and measurements were made at two frequencies, 145 and 230 MHz. These statistics were then compared to various probability distributions to attempt to characterize the amplitude distribution of the noise. The distributions studied were: the log-normal, the exponential, the Rayleigh, and the Weibull distributions. It was concluded that the best fit was provided by the Weibull distribution. The parameters of the best fitting distribution are primarily a function of the antenna's polarization, with frequency having only a minor effect.

This paper evaluates the tendency of lip seals to fracture in a test apparatus in which dynamic runout is 0.010 in and the temperature is cycled between -30 and 0 F. Seals made of eight different polyacrylate polymers were soap-sulfur cured with various types and amounts of carbon black. Physical tests included room-temperature flexibility defined by Young's modulus at small strains, standard tensile tests at room temperature, flexibility at sub-zero temperatures determined by a Gehman test, and sub-zero starting torques of the seals. Primary determinant of successful fracture resistance is a low starting torque resulting from good low-temperature flexibility. The effect of adding graphite to some of these formulations is described and some current commercially available seals are evaluated.

This paper summarizes an analysis, design, and test project in which a dummy chest structure was developed. The chest consisted of mechanical elements that had been characterized by computer simulations as giving responses to blunt frontal impacts necessary for biofidelity. An analysis of mechanical rib structures indicated that materials having a high ratio of yield stress to modulus of elasticity were required. Only metals having unusually high yield strengths, such as spring steels, qualified. A mechanical system was developed with steel ribs pivoted at each end as a primary spring. A secondary spring was a pair of commercially available die springs acting in parallel with the ribs after 25.4 mm (1.00 in) deflection. A fluid damper was developed to provide the damping. The chest structure was tested under conditions modified from those used by Kroell. The modifications were holding the spine rigidly and reducing the impact masses.

At the 1970 SAE International Automobile Safety Conference, the first experimental chest impact results from a new, continuing biomechanics research program were presented and compared with earlier studies performed elsewhere by one of the authors using a different technique. In this paper, additional work from the current program is documented. The general objective remains unchanged: To provide improved quantification of injury tolerance and thoracic mechanical response (force-time, deflection-time, and force-deflection relationships) for blunt sternal impact to the human cadaver. Fourteen additional unembalmed specimens of both sexes (ranging in age from 19-81 years, in weight from 117-180 lb, and in stature from 5 ft 1-1/2 in to 6 ft) have been exposed to midsternal, blunt impacts using a horizontal, elastic-cord propelled striker mass. Impact velocities were higher than those of the previous work, ranging from 14-32 mph.

A professional high diver, instrumented with accelerometers, performed sixteen dives from heights between 27-57 ft. For each dive, he executed a 3/4 turn and landed supine on a 3-ft deep mattress which consisted of pieces of low-density urethane foam encased in a nylon cover. Using FM telemetry, sagittal plane decelerations were recorded for a point either on the sternum or the forehead. Impact velocities and corresponding stopping distances for the thorax and the head were calculated from high-speed movies of the dives. For a 57-ft dive, the impact velocity of the thorax was 41 mph with a corresponding stopping distance of 34.6 in. The peak resultant deceleration of the thorax was 49.2 g with a pulse duration of 100 ms. The maximum rate of change of the deceleration of the thorax was 5900 g/s. No discomfort was experienced as a result of this impact. The maximum forehead deceleration occurred during a 47.0-ft drop and exceeded 56 g with a Gadd Severity Index greater than 465.

A facility for the aerodynamic testing of scale model vehicles has been developed. Suitable test section geometry, ground plane simulation, model setup technique, flow quality, and aerodynamic force and moment measurement capability are provided for automobile models of 1/4 to 3/8 scale. The maximum velocity of 160 mph enables 3/8 scale, 120 in wheelbase vehicles to be tested at Reynolds numbers approaching 5 × 106, based on wheelbase. A 3/8 scale model in a 160 mph airstream is dynamically similar to full-scale tests at 60 mph. Details of the facility are described.

To lower emissions from a multicylinder engine, the air-fuel ratio must be optimized in all cylinders. If uniform fuel distribution is achieved, then the cylinder-to-cylinder air distribution is of particular interest. A probe system has been developed to measure mass flow rates to individual cylinders during operation of a complete engine. Fast response measurements of pressure, temperature, and flow velocity are made in the intake port near the valve during the intake portion of the cycle. High-speed collection of the large volume of data was accomplished through on-line use of an IBM 1800 computer. A V8 455 CID (7457 cm3) engine with stock intake and single exhaust system was used in the initial application of the mass flow probe. Measurements of 30-40 individual cycles were combined to calculate the mean volumetric efficiency for each cylinder.

Secondary air scheduling and average delivery rate have a great influence on the performance (carbon monoxide and hydrocarbon cleanup) of rich thermal manifold reactors. A continuously modulated secondary air system was devised to provide a tailpipe air-fuel ratio that did not change significantly with engine speed or load when a “flat” carburetion calibration was incorporated. This system involved throttling the inlet of the air pump(s) so that the air pump and engine intake pressures were equal. The continuous air modulation system was compared with an unmodulated system and a step-modulated system. The secondary air systems were investigated with both GMR “small volume” cast iron thermal reactors and Du Pont V thermal reactors on modified 350 CID V-8 engines in 1969 Chevrolet passenger vehicles. It was found that thermal reactor performance improved with each increase in control of the secondary air schedule.

Two Highway Safety Research Institute (HSRI) dummies were tested and evaluated. Based on the analysis given, the HSI dummy should not be used for vehicle qualification testing. However, many of its components offer viable alternatives for future dummy development. The dummy was found to have inadequate biomechanical fidelity in the head, neck, and chest, although its characteristics were very promising and, as a whole, biomechanically superior to the Hybrid II. Its repeatability and reproducibility in dynamic component tests were better than the Hybrid II dummy. In particular, the HSRI friction joints were outstanding in repeatability and had a significant advantage in usability in that they do not require resetting between tests. In three-point harness and ACRS systems tests, the values of injury criteria produced by the HSRI dummy were generally lower than those obtained with the Hybrid II, especially the femur loads in the ACRS tests.

Renewal theory concerns itself with the replacement of randomly failing parts. In the simplest case we have a one component system which is kept running continuously by replacing a failed component at the instant of failure with an identical “new” component. The random variable N(t) = the number of failures (or replacements) to time t is then of interest in many types of reliability analysis. In this paper the distribution of N(t) is considered when the underlying failure law is a Weibull distribution. Tables of the mean and standard deviation of N(t) for various values of the Weibull slope parameter are presented. Applications to warranty and spare parts analyses are also noted.

The equations of lateral motion response for four wheeled vehicles are developed for external disturbance inputs. Experimental data is obtained through use of a laterally directed hydrogen peroxide rocket motor mounted on a station wagon. The use of a rocket motor provides accurate and flexible control of location and magnitude of the input disturbance. Response data taken from these tests are compared with the responses from a computer model utilizing the disturbance equations. These results are applied to illustrate the effects of wind disturbance on vehicle handling.

The tedious, time consuming task of hand reducing data from the California exhaust emission test has been alleviated through the use of digital data acquisition equipment and a digital computer. Analog signals from exhaust gas analyzers and an engine speed transducer are converted to digital measurements which are recorded on tape and submitted to a digital computer for data analysis and computation of results. In the data analysis, the computer identifies the required driving modes from engine speed changes, taking into account the sample delay time. “Reported” composite emissions determined by the automatic data reduction method agree within 5% with results determined by careful hand analysis of analog strip chart recordings. The results determined by the automatic data reduction system are more consistent and accurate because human errors prevalent in hand analysis have been eliminated, and because nonlinear analyzer response is accounted for.

This paper describes the use of the GMR variable stability passenger car in a brief study of driver performance in a maneuvering task. The study was part of a pilot program for evaluation of test methods and equipment for future and more extensive human factors evaluations. Three distinct types of passenger car directional control characteristics were simulated, and each configuration was driven by each of six different drivers through a complex course. The results of the investigation are presented in terms of the average driver performance with each vehicle configuration.

Forces necessary for fracture under localized loading have been obtained experimentally for a number of regions of the head. Three of these, the frontal, temporoparietal, and zygomatic, have been studied in sufficient detail to establish that the tolerances are relatively independent of impulse duration, in contrast with the tolerance of the brain to closed-skull injury. Significantly lower average strength has been found for the female bone structure. Other regions reported upon more briefly are mandible, maxilla, and the laryngotracheal cartilages of the neck. Pressure distribution has been measured over the impact area, which has been 1 sq in. in these tests, and the relationship between applied force as measured and as predicted from a head accelerometer is examined.

Various laboratory methods for measuring chip resistance were compared and found to rate different finishes in different orders. A field survey showed that a gravelometer using gravel rather than other media correlated well with actual service results. The necessity of preparing chip resistance test panels which very closely duplicate the actual finish obtained on cars was shown. The nature of chipping has been studied and improved rating systems developed. Detailed drawings, test procedures, and rating systems for the SAE gravelometer have been proposed for publication.

The following work was done in support of a continuing program to better characterize the behavior of the human chest during blunt sternal impact. Previous work on this problem has focused on determining the force-time, deflection-time, and force-deflection response of embalmed and fresh cadavers to impact by a 15 cm (6 in) diameter striker of variable mass traveling at velocities of 22.5-51 km/h (14-32 mph) and striking the sternum at the level of the fourth intercostal space. Additional questions persist concerning whether the anterior and posterior regions of the chest behave as highly damped masses or oscillate after impact, the relationship between force delivered to the surface of the body and the acceleration of the underlying regions, and the influence of air compressed in the lung on thoracic mechanics.

A general purpose data acquisition system has been developed which converts analog data to scaled, tabulated, and graphical output. A scanning synchronization unit ensures that each input channel is sampled synchronously with input data pulses. System input can be either direct from the test area or from an analog tape recorder, in which case time expansion is possible by the use of high record-low play/back speeds. A computer program controls the analog to digital conversion process. The on-line control of the program minimizes the subsequent data reduction, and through the use of input parameters, flexibility is attained in data formatting. The data reduction error is less than 1% and statistical programs included in the system provide estimates of the quality of the input data. The entire system including all associated hardware and software is described in detail, using acquisition of pressure data synchronously with crank angle as an example.

EXTENSIVE TESTING by GM Research Laboratories has screened five promising transaxle fluids out of 32 mineral-oil-base fluids, 10 synthetic-base fluids, and numerous additive-base stock combination fluids. This paper discusses the findings of the testing and the continuing program on the five fluids. Transaxle fluids have a number of properties affecting performance, including: High-temperature viscosity. Low-temperature fluidity. Shear resistance. Friction properties. Oxidation resistance. Antifoam quality. Effect on seals. Fluid-clutch plate compatibility. Antiwear quality. Extreme-pressure quality. Antirust and anticorrosion qualities.*