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The tractor trailer models discussed in this paper were for a real-time hardware-in-the-loop (HIL) simulation to test heavy truck electronic stability control (ESC) systems [1]. The accuracy of the simulation results relies on the fidelity and accuracy of the vehicle parameters used. However in this case where hardware components are part of the simulation, their accuracy also affects the proper working of the simulation and ESC unit. Hence both the software and hardware components have to be validated. The validation process discussed in this paper is divided into two sections. The first section deals with the validation of the TruckSim vehicle model, where experimental data is compared with simulation results from TruckSim. Once the vehicle models are validated, they are incorporated in the HIL simulation and the second section discusses the validation of the whole HIL system with ESC.

This research paper builds onto the wealth of technical information that has been published in the past by engineers such as Flick, Radlinski, and Heusser. For this paper, the pushrod force versus chamber pressure data published by Heusser are supplemented with data taken from brake chamber types not reported on by Heusser in 1991. The utility of Heusser's braking force relationships is explored and discussed. Finally, a straightforward and robust method for calculating truck braking performance, based on the brake stroke measurements and published heavy truck braking test results, is introduced and compared to full-scale vehicle test data.

According to NHTSA's 2011 Traffic Safety Facts [1], passenger vehicle occupant fatalities continued the strong decline that has been occurring recently. In 2011, there were 21,253 passenger vehicles fatalities compared to 22,273 in 2010, and that was a 4.6% decrease. However; large-truck occupant fatalities increased from 530 in 2010 to 635 in 2011, which is a 20% increase. This was a second consecutive year in which large truck fatalities have increased (9% increase from 2009 to 2010). There was also a 15% increase in large truck occupant injuries from 2010. Moreover, the fatal crashes involving large trucks increased by 1.9%, in contrast to other-vehicle-occupant fatalities that declined by 3.6% from 2010. The 2010 accident statistics NHTSA's report reveals that large trucks have a fatal accident involvement rate of 1.22 vehicles per 100 million vehicle miles traveled compared to 1.53 for light trucks and 1.18 for passenger cars.

This paper describes the design and development of the hardware, electronics, and software components of a state-of-the-art automated steering controller, the SEA, Ltd. ASC. The function of the ASC is to input to a vehicle virtually any steering profile with both high accuracy and repeatability. The ASC is designed to input profiles having steering rates and timing that are in excess of the limits of a human driver. The ASC software allows the user to specify steering profiles and select controller settings, including motor controller gains, through user-interface windows. This makes it possible for the test driver to change steering profiles and settings immediately after running any test maneuver. The motor controller used in the ASC offers self-contained signal input, output, and data storage capabilities. Thus, the ASC can operate as a standalone steering machine or it can be incorporated into typical existing, on-vehicle data acquisition systems.

This paper documents the vehicle response of a tractor-semitrailer following a sudden air loss (Blowout) in a steer axle tire while traveling at highway speeds. The study seeks to compare full-scale test data to predicted response from detailed heavy truck computer vehicle dynamics simulation models. Full-scale testing of a tractor-semitrailer experiencing a sudden failure of a steer axle tire was conducted. Vehicle handling parameters were recorded by on-board computers leading up to and immediately following the sudden air loss. Inertial parameters (roll, yaw, pitch, and accelerations) were measured and recorded for the tractor and semitrailer, along with lateral and longitudinal speeds. Steering wheel angle was also recorded. These data are presented and also compared to the results of computer simulation models. The first simulation model, SImulation MOdel Non-linear (SIMON), is a vehicle dynamic simulation model within the Human Vehicle Environment (HVE) software environment.