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Journal Article

1D Thermo-Fluid Dynamic Modeling of Reacting Flows inside Three-Way Catalytic Converters

2009-04-20
2009-01-1510
In this work a detailed model to simulate the transient behavior of catalytic converters is presented. The model is able to predict the unsteady and reacting flows in the exhaust ducts, by solving the system of conservation equations of mass, momentum, energy and transport of reacting chemical species. The en-gine and the intake system have not been included in the simulation, imposing the measured values of mass flow, gas temperature and chemical composition as a boundary condition at the inlet of the exhaust system. A detailed analysis of the diffusion stage triggering is proposed along with simplifications of the physics, finalized to the reduction of the calculation time. Submodels for water condensation and its following evaporation on the monolith surface have been taken into account as well as oxygen storage promoted by ceria oxides.
Journal Article

Waste Energy Driven Air Conditioning System (WEDACS)

2009-09-13
2009-24-0063
In the port injected Spark Ignition (SI) engine, the single greatest part load efficiency reducing factor are energy losses over the throttle valve. The need for this throttle valve arises from the fact that engine power is controlled by the amount of air in the cylinders, since combustion occurs stoichiometrically in this type of engine. In WEDACS (Waste Energy Driven Air Conditioning System), a technology patented by the Eindhoven University of Technology, the throttle valve is replaced by a turbine-generator combination. The turbine is used to control engine power. Throttling losses are recovered by the turbine and converted to electrical energy. Additionally, when air expands in the turbine, its temperature decreases and it can be used to cool air conditioning fluid. As a result, load of the alternator and air conditioning compressor on the engine is decreased or even eliminated, which increases overall engine efficiency.
Journal Article

Direct Injection of High Pressure Gas: Scaling Properties of Pulsed Turbulent Jets

2010-10-25
2010-01-2253
Existing gasoline DI injection equipment has been modified to generate single hole pulsed gas jets. Injection experiments have been performed at combinations of 3 different pressure ratios (2 of which supercritical) respectively 3 different hole geometries (i.e. length to diameter ratios). Injection was into a pressure chamber with optical access. Injection pressures and injector hole geometry were selected to be representative of current and near-future DI natural gas engines. Each injector hole design has been characterized by measuring its discharge coefficient for different Re-levels. Transient jets produced by these injectors have been visualized using planar laser sheet Mie scattering (PLMS). For this the injected gas was seeded with small oil droplets. The corresponding flow field was measured using particle image velocimetry (PIV) laser diagnostics.
Journal Article

The Influence of Fuel Properties on Transient Liquid-Phase Spray Geometry and on Cl-Combustion Characteristics

2009-11-02
2009-01-2774
A transparent HSDI CI engine was used together with a high speed camera to analyze the liquid phase spray geometry of the fuel types: Swedish environmental class 1 Diesel fuel (MK1), Soy Methyl Ester (B100), n-Heptane (PRF0) and a gas-to-liquid derivate (GTL) with a distillation range similar to B100. The study of the transient liquid-phase spray propagation was performed at gas temperatures and pressures typical for start of injection conditions of a conventional HSDI CI engine. Inert gas was supplied to the transparent engine in order to avoid self-ignition at these cylinder gas conditions. Observed differences in liquid phase spray geometry were correlated to relevant fuel properties. An empirical relation was derived for predicting liquid spray cone angle and length prior to ignition.
Journal Article

A Method for Vibration and Harshness Analysis Based on Indoor Testing of Automotive Suspension Systems

2010-04-12
2010-01-0639
The paper presents a method for the indoor testing of road vehicle suspension systems. A suspension is positioned on a rotating drum which is located in the Laboratory for the Safety of Transport at Politecnico di Milano. Special six-axis load cells have been designed and used for measuring the forces/moments acting at each suspension-chassis joints. The forces/moments, wheel accelerations, displacements are measured up to 100 Hz. Two different types of test can be performed. The tire/wheel unbalance effect on the suspension system behavior (Vibration and Harshness, VH) has been analyzed by testing the suspension system from zero to the vehicle maximum speed on a flat surface and by monitoring the forces transmitted to the chassis. In the second kind of test, the suspension system has been excited as the wheel passes over different cleats fixed on the drum.
Journal Article

Theoretical and Experimental Ride Comfort Assessment of a Subject Seated into a Car

2010-04-12
2010-01-0777
A comprehensive research is presented aiming at assessing the ride comfort of subjects seated into road or off-road vehicles. Although many papers and books have appeared in the literature, many issues on ride comfort are still to be understood, in particular, the paper investigates the mutual effects of the posture and the vibration caused mostly from road unevenness. The paper is divided into two parts. In the first part, a mathematical model of a seated subject is validated by means of actual measurements on human subjects riding on a car. Such measurements refer to the accelerations acting at the subject/seat interface (vertical acceleration at the seat cushion and horizontal acceleration at the seat back). A proper dummy is used to derive the seat stiffness and damping.
Journal Article

Towards the Use of Eulerian Field PDF Methods for Combustion Modeling in IC Engines

2014-04-01
2014-01-1144
Detailed chemistry and turbulence-chemistry interaction need to be properly taken into account for a realistic combustion simulation of IC engines where advanced combustion modes, multiple injections and stratified combustion involve a wide range of combustion regimes and require a proper description of several phenomena such as auto-ignition, flame stabilization, diffusive combustion and lean premixed flame propagation. To this end, different approaches are applied and the most used ones rely on the well-stirred reactor or flamelet assumption. However, well-mixed models do not describe correctly flame structure, while unsteady flamelet models cannot easily predict premixed flame propagation and triple flames. A possible alternative for them is represented by transported probability density functions (PDF) methods, which have been applied widely and effectively for modeling turbulent reacting flows under a wide range of combustion regimes.
Journal Article

Validation of Longer and Heavier Vehicle Combination Simulation Models

2013-09-24
2013-01-2369
This paper discusses the development and subsequent validation process of generic multi-body models for commercial vehicle combinations. The model is intended for performance assessment and improving of current and future combinations for the European road network. A second goal is to employ the model for the development of driver support systems and active steering strategies for both low speed manoeuvrability and high speed stability. The model is developed in SimMechanics, which is part of the MATLAB/Simulink software. Due to its modularity, one can quickly modify the model to the desired configuration and dimensions; therefore various multi articulation vehicle models can be created. The paper further illustrates the simplified and generic modelling methods used to build particular components such as chassis, tyres or suspension in the multibody domain.
Journal Article

Detailed Kinetic Analysis of HCCI Combustion Using a New Multi-Zone Model and CFD Simulations

2013-09-08
2013-24-0021
A new multi-zone model for the simulation of HCCI engine is here presented. The model includes laminar and turbulent diffusion and conduction exchange between the zones and the last improvements on the numerical aspects. Furthermore, a new strategy for the zone discretization is presented, which allows a better description of the near-wall zones. The aim of the work is to provide a fast and reliable model for carrying out chemical analysis with detailed kinetic schemes. A preliminary sensitivity analysis allows to verify that 10 zones are a convenient number for a good compromise between the computational effort and the description accuracy. The multi-zone predictions are then compared with the CFD ones to find the effective turbulence parameters, with the aim to describe the near-wall phenomena, both in a reactive and non-reactive cases.
Journal Article

Fluid Dynamic and Acoustic Optimization Methodology of a Motorbike Intake Airbox Using Multilevel Numerical CFD Models and Experimental Validation Tests

2013-09-08
2013-24-0070
In this work a multilevel CFD analysis have been applied for the design of an intake air-box with improved characteristics of noise reduction and fluid dynamic response. The approaches developed and applied for the optimization process range from the 1D to fully 3D CFD simulation, exploring hybrid approaches based on the integration of a 1D model with quasi-3D and 3D tools. In particular, the quasi-3D strategy is exploited to investigate several configurations, tailoring the best trade-off between noise abatement at frequencies below 1000 Hz and optimization of engine performances. Once the best configuration has been defined, the 1D-3D approach has been adopted to confirm the prediction carried out by means of the simplified approach, studying also the impact of the new configuration on the engine performances.
Journal Article

NLMPC for Real Time Path Following and Collision Avoidance

2015-04-14
2015-01-0313
This paper presents a nonlinear control approach to achieve good performances in vehicle path following and collision avoidance when the vehicle is driving under cruise highway conditions. Nonlinear model predictive control (NLMPC) is adopted to achieve online trajectory control based on a simplified vehicle model. GMRES/Continuation algorithm is used to solve the online optimization problem. Simulations show that the proposed controller is capable of tracking the desired path as well as avoiding the obstacles.
Journal Article

A Scale Adaptive Filtering Technique for Turbulence Modeling of Unsteady Flows in IC Engines

2015-04-14
2015-01-0395
Swirling flows are very dominant in applied technical problems, especially in IC engines, and their prediction requires rather sophisticated modeling. An adaptive low-pass filtering procedure for the modeled turbulent length and time scales is derived and applied to Menter' original k - ω SST turbulence model. The modeled length and time scales are compared to what can potentially be resolved by the computational grid and time step. If the modeled scales are larger than the resolvable scales, the resolvable scales will replace the modeled scales in the formulation of the eddy viscosity; therefore, the filtering technique helps the turbulence model to adapt in accordance with the mesh resolution and the scales to capture.
Technical Paper

Numerical Assessment of an After-Treatment System Equipped with a Burner to Speed-Up the Light-Off during Engine Cold Start

2021-09-05
2021-24-0089
In the next years, the upcoming emission legislations are expected to introduce further restrictions on the admittable level of pollutants from vehicles measured on homologation cycles and real drive tests. In this context, the strict control of pollutant emissions at the cold start will become a crucial point to comply with the new regulation standards. This will necessarily require the implementation of novel strategies to speed-up the light-off of the reactions occurring in the after-treatment system, since the cold start conditions are the most critical one for cumulative emissions. Among the different possible technological solutions, this paper focuses on the evaluation of the potential of a burner system, which is activated before the engine start. The hypothetical burner exploits the lean combustion of an air-gasoline mixture to generate a high temperature gas stream which is directed to the catalyst section promoting a fast heating of the substrate.
Technical Paper

Polycyclic Aromatic Hydrocarbons Evolution and Interactions with Soot Particles During Fuel Surrogate Combustion: A Rate Rule-Based Kinetic Model

2021-09-05
2021-24-0086
Modeling combustion of transportation fuels remains a difficult task due to the extremely large number of species constituting commercial gasoline and diesel. However, for this purpose, multi-component surrogate fuel models with a reduced number of key species and dedicated reaction subsets can be used to reproduce the physical and chemical traits of diesel and gasoline, also allowing to perform CFD calculations. Recently, a detailed surrogate fuel kinetic model, named C3 mechanism, was developed by merging high-fidelity sub-mechanisms from different research groups, i.e. C0-C4 chemistry (NUI Galway), linear C6-C7 and iso-octane chemistry (Lawrence Livermore National Laboratory), and monocyclic aromatic hydrocarbons (MAHs) and polycyclic aromatic hydrocarbons (PAHs) (ITV-RWTH Aachen and CRECK modelling Lab-Politecnico di Milano).
Technical Paper

Adaptive Optimal Management Strategy for Hybrid Vehicles Based on Pontryagin’s Minimum Principle

2020-04-14
2020-01-1191
The energy management strategies (EMS) for hybrid electric vehicles (HEV) have a great impact on the fuel economy (FE). The Pontryagin's minimum principle (PMP) has been proved to be a viable control strategy for HEV. The optimal costate of the PMP control can be determined by the given information of the driving conditions. Since the full knowledge of future driving conditions is not available, this paper proposed a dynamic optimization method for PMP costate without the prediction of the driving cycle. It is known that the lower fuel consumption the method yields, the more efficiently the engine works. The selection of costate is designed to make the engine work in the high efficiency range. Compared with the rule-based control, the proposed method by the principle of Hamiltonian, can make engine working points have more opportunities locating in the middle of high efficiency range, instead of on the boundary of high efficiency range.
Technical Paper

Investigation of the Impacts of Spark Plug Orientation on Combustion Stability under Lean SI Operation

2020-04-14
2020-01-1121
The increasingly stringent restrictions on vehicle emissions and fuel consumption are driving the development of gasoline engines towards lean combustion. Increasing ignition energy has been considered an effective way to achieve lean operation conditions. To further improve the lean limit of engine combustion, the influence of the spark plug orientation on the combustion stability under lean operation should be explored. In this investigation, the original machine spark plug orientation, 90 degrees clockwise rotation, and 180 degrees clockwise rotation are studied to analyze the impact of spark plug orientation. The combustion experiment was carried out under the condition of low excess air ratio of the original machine and high excess air ratio with a 450 mA high energy ignition.
Technical Paper

Numerical Investigation on GDI Spray under High Injection Pressure up to 100 MPa

2020-09-15
2020-01-2108
In recent years, the increase of gasoline fuel injection pressure is a way to improve thermal efficiency and lower engine-out emissions in GDI homogenous combustion concept. The challenge of controlling particulate formation as well in mass and number concentrations imposed by emissions regulations can be pursued improving the mixture preparation process and avoiding mixture inhomogeneity with ultra-high injection pressure values up to 100 MPa. The increase of the fuel injection pressure in GDI homogeneous systems meets the demand for increased injector static flow, while simultaneously improves the spray atomization and mixing characteristics with consequent better combustion performance. Few studies quantify the effects of high injection pressure on transient gasoline spray evolution. The aim of this work was to simulate with OpenFOAM the spray morphology of a commercial gasoline injected in a constant volume vessel by a prototypal GDI injector.
Technical Paper

Transient Thermal Behavior of Dry Clutch under Non-Uniform Pressure Condition

2020-04-14
2020-01-1418
Accuracy of heat flux models is critical to clutch design in case of excessive temperatures due to large amounts of friction heat generated in the narrow space. Pressure distribution on the clutch friction interface is an important factor affecting heat flux distribution, thus affecting temperature distribution. In this paper, an experiment is conducted to obtain the pressure distribution for one typical dry clutch equipped with a set of diaphragm spring. Considering that the frictional interface is in contact, this study makes use of pressure sensitive film and acquires data based on image processing techniques. Then a polynomial mathematical model with dimensionless parameters is developed to fit the pressure distribution on the friction disc. After that, the proposed pressure model is applied to a thermal model based on finite element method. In addition, two conventional thermal models (i.e., uniform heat flux model and uniform pressure model), are implemented for comparison.
Technical Paper

Modeling the Effects of the Ignition System on the CCV of Ultra-Lean SI Engines using a CFD RANS Approach

2021-09-21
2021-01-1147
Cycle-To-Cycle Variability (CCV) must be properly considered when modeling the ignition process in SI engines operating with ultra-lean mixtures. In this work, a strategy to model the impact of the ignition type on the CCV was developed using the RANS approach for turbulence modelling, performing multi-cycle simulations for the power-cycle only. The spark-discharge was modelled through a set of Lagrangian particles, introduced along the sparkgap and interacting with the surrounding Eulerian gas flow. Then, at each discharge event, the velocity of each particle was modified with a zero-divergence perturbation of the velocity field with respect to average conditions. Finally, the particles velocity was evolved according to the Simplified Langevin Model (SLM), which keeps memory of the initial perturbation and applies a Wiener process to simulate the stochastic interaction of each channel particle with the surrounding gas flow.
Journal Article

Study on Vehicle Stability Control by Using Model Predictive Controller and Tire-road Force Robust Optimal Allocation

2015-04-14
2015-01-1580
The vehicle chassis integrated control system can improve the stability of vehicles under extreme conditions using tire force allocation algorithm, in which, the nonlinearity and uncertainty of tire-road contact condition need to be taken into consideration. Thus, An MPC (Model Predictive Control) controller is designed to obtain the additional steering angle and the additional yaw moment. By using a robust optimal allocation algorithm, the additional yaw moment is allocated to the slip ratios of four wheels. An SMC (Sliding-Mode Control) controller is designed to maintain the desired slip ratio of each wheel. Finally, the control performance is verified in MATLAB-CarSim co-simulation environment with open-loop manoeuvers.
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