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Currently, two consolidated aftertreatment technologies are available for the reduction of NOx emissions from diesel engines: Urea SCR (Selective Catalytic Reduction) systems and LNT (Lean NOx Trap) systems. Urea SCR technology, which has been widely used for many years at stationary sources, is becoming nowadays an attractive alternative also for light-duty diesel applications. However, SCR systems are much more effective in NOx reduction efficiency at high load operating conditions than light load condition, characterized by lower exhaust gas temperatures.

After the turn of the century, growing social attention has been paid to environmental concerns, especially the reduction of greenhouse gas emissions and it comes down to a personal daily life concern which will affect the purchasing decision of vehicles in the future. Among all the sources of greenhouse gas emissions, the transportation industry is the primary target of reduction and almost every automotive company pours unprecedented amounts of money to reengineer the vehicle technologies for better fuel efficiency and reduced CO2 emission. Besides those efforts paid for sheer improvements of genuine vehicle technologies, NISSAN testified that “connectivity” with outside servers contributed a lot to reduce fuel consumption, thus the less emission of GHG, with two major factors; 1. detouring the traffic congestions with the support of probe-based real-time traffic information and 2. providing Eco-driving advices for the better driving behavior to prompt the better usage of energy.

Using a 109.2 cm3, four-stroke, single-cylinder, two-valve gasoline engine, improvement of fuel economy by extension of lean burn range has been attempted with invented way to intensify tumble flow from a simple mechanical arrangement. With a part of the intake valve was jutted out beyond the perimeter of the cylinder bore, the masking effects from the valve recess on top of the cylinder sleeve created a strong tumble flow, which enabled lean burn at an air fuel ratio leaner than the conventional design by two points. The motorcycle equipped with this engine attained better fuel economy by 5.7% to the base model when measured in Indian Driving Cycle (IDC). The outward-laid intake valve also increased the clearance from the exhaust valve, which enabled use of a large-diameter intake valve to minimize the reduction of maximum power.

In the automobile industries, weight reduction has been investigated to improve fuel efficiency together with reduction of CO2 emission. In such circumstance, it becomes necessity to make an electric power steering (EPS) more compact and lightweight. In this study, we aimed to have a smaller and lighter EPS gear size by focusing on an impact load caused at steering end. In order to increase the shock absorption energy without increase of stopper bush size, we propose new theory of impact energy absorption by not only spring function but also friction, and a new stopper bush was designed on the basis of the theory. The profile of the new stopper bush is cylinder form with wedge-shaped grooves, and when the new stopper bush is compressed by the end of rack and the gear housing at steering end, it enables to expand the external diameter and produce friction. In this study, we considered the durability in the proposed profile.

Technologies for improving the fuel economy of gasoline engines have been vigorously developed in recent years for the purpose of reducing CO2 emissions. Increasing the compression ratio for improving thermal efficiency and downsizing the engine based on fuel-efficient operating conditions are good examples of technologies for enhancing gasoline engine fuel economy. A direct-injection system is adopted for most of these engines. Direct injection can prevent knocking by lowering the in-cylinder temperature through fuel evaporation in the cylinder. Therefore, direct injection is highly compatible with downsized engines that frequently operate under severe supercharging conditions for improving fuel economy as well as with high compression ratio engines for which susceptibility to knocking is a disadvantage.

There has been a growing need in recent years to further improve vehicle fuel efficiency and reduce CO2 emissions. JATCO began mass production of a transmission for rear-wheel-drive (RWD) hybrid vehicle with Nissan in 2010, which was followed by the development of a front-wheel-drive (FWD) hybrid system (JATCO CVT8 HYBRID) for use on a midsize SUV in the U.S. market. While various types of hybrid systems have been proposed, the FWD system adopts a one-motor two-clutch parallel hybrid topology which is also used on the RWD hybrid. This high-efficiency system incorporates a clutch for decoupling the transmission of power between the engine and the motor. The hybrid system was substantially downsized from that used on the RWD vehicle in order to mount it on the FWD vehicle. This paper describes various seal technologies developed for housing the dry multi-plate clutch inside the motor, which was a key packaging technology for achieving the FWD hybrid system.

In the early stages of aerodynamic development of commercial vehicles, the aerodynamic concept is balanced with the design concept using CFD. Since this development determines the aerodynamic potential of the vehicle, CFD with high accuracy is needed. To improve its accuracy, spatial resolution of CFD should be based on flow phenomenon. For this purpose, to compare aerodynamic force, pressure profile and velocity vector map derived from CFD with experimental data is important, but there are some difficulties to obtain pressure profile and velocity vector map for actual vehicles. At the point of pressure measurement for vehicles, installation of pressure taps to the surface of vehicle, i.e., fuel tank and battery, is a problem. A new measurement method developed in this study enables measurement of surface pressure of any desired points. Also, the flexibility of its shape and measuring point makes the installation a lot easier than the conventional pressure measurement method.

Technologies for improving the fuel economy of gasoline engines have been vigorously developed in recent years for the purpose of reducing CO2 emissions. Increasing the compression ratio is an example of a technology for improving the thermal efficiency of gasoline engines. A significant issue of a high compression ratio engine for improving fuel economy and low-end torque is prevention of knocking under a low engine speed. Knocking is caused by autoignition of the air-fuel mixture in the cylinder and seems to be largely affected by heat transfer from the intake port and combustion chamber walls. In this study, the influence of heat transfer from the walls of each part was analyzed by the following three approaches using computational fluid dynamics (CFD) and experiments conducted with a multi-cooling engine system. First, the temperature rise of the air-fuel mixture by heat transfer from each part was analyzed.

Bioethanol is being used as an alternative fuel throughout the world based on considerations of reduction of CO2 emissions and sustainability. It is widely known that ethanol has an advantage of high anti-knock quality. In order to use the ethanol in ethanol-blended gasoline to control knocking, the research discussed in this paper sought to develop a fuel separation system that would separate ethanol-blended gasoline into a high-octane-number fuel (high-ethanol-concentration fuel) and a low-octane-number fuel (low-ethanol-concentration fuel) in the vehicle. The research developed a small fuel separation system, and employed a layout in which the system was fitted in the fuel tank based on considerations of reducing the effect on cabin space and maintaining safety in the event of a collision. The total volume of the components fitted in the fuel tank is 6.6 liters.

In the “Nissan Green Program 2010”, released in December 2006, Nissan Motor Co., Ltd. announced plans to offer advanced technology and products to further real-world reductions in CO2 emissions. One solution is the development of a practical fuel cell vehicle (FCV). In 1996, Nissan began developing an FCV and since 2001, has participated in activities to promote the development and to educate the public on the benefits of fuel cell vehicles by participating in fleet programs in the USA (CaFCP) and in Japan (JHFC). In 2006, limited leasing of the newly-developed 2005 X-TRAIL FCV was initiated in Japan, in the Kanagawa Prefecture and in Yokohama City. In 2007, Nissan provided an X-TRAIL FCV to Kanagawa Toshi Kotsu Ltd., for use as the world's first-ever fuel cell taxi in use on pubric roads. The 2005 X-TRAIL is equipped with various newly-developed technologies, including a fuel cell stack that was engineered by Nissan in-house.

This paper presents a new substrate for Lean NOx Traps (LNT) which enables high NOx conversion efficiency, even after long-term aging, when using alkali metals as the NOx adsorber. When a conventional metal honeycomb is used as the LNT substrate, the chromium in the metal substrate migrates into the washcoat and reacts with the alkali metals after thermal aging. In order to help prevent this migration, we have developed a new substrate where a fine -alumina barrier is precipitated to the surface of the metal substrate. The new substrate is highly capable of preventing migration of chromium into the washcoat and greatly enhances the NOx conversion. The durability of the new substrate and emission test using a test vehicle are also examined.

In recent years, catalyst systems such as a lean NOx trap (LNT) catalyst system and a urea selective catalytic reduction (SCR) system have been developed to obtain cleaner diesel emissions. At Nissan, we developed an emission control system for meeting Tier 2 Bin 5 requirements in 2003. On the basis of that technology, a new HC-NOx trap catalyst system has now been developed that complies with the SULEV standards without increasing the catalyst volume and precious metal loading. Compliance with the SULEV standards requires a further reduction of HC (NMHC) emissions by 84% and NOx by 60% compared with the emission performance Tier 2 Bin 5 compliant catalyst system. Consequently high conversion performance for both HCs and NOx is needed. An investigation of HC emission behavior under the FTP75 mode showed that a reduction of cold-phase HCs was critical for meeting the standard. Large quantities of HCs above C4 are emitted in the cold state.

Recently, emission regulations have been strict in many countries, and it is very difficult technical issue to reduce emissions of diesel cars. In order to reduce the emissions, various combustion technologies such as Massive EGR, PCCI, Rich combustion, etc. have been researched. The combustion technologies require precise control of the states of in-cylinder gas (air mass flow, EGR rate etc.). However, a conventional controller such as PID controller could not provide sufficient control accuracy of the states of in-cylinder gas because the air-pass system controlled by an EGR valve, a throttle valve, a variable nozzle turbo, etc. is a multi-input, multi-output (MIMO) coupled system. Model predictive control (MPC) is well known as the advanced MIMO control method for industrial process. Generally, the sampling period of industrial process is rather long so there is enough time to carry out the optimization calculation for MPC.

In 2006, Nissan began limited leasing of the X-TRAIL FCV equipped with their in-house developed Fuel Cell (FC) stack. Since then, the FC stack has been improved in cost, size, durability and cold start-up capability with the aim of promoting full-scale commercialization of FCVs. However, reduction of cost and size has remained a significant challenge because limited mass transport through the membrane electrode assembly (MEA) has made it difficult to increase the rated current density of the FC. Furthermore, it has been difficult to reduce the variety of FC stack components due to the complex stack configuration. In this study, improvements have been achieved mainly by adopting an advanced MEA to overcome these difficulties. First, the adoption of a new MEA and separators has improved mass transport through the MEA for increased rated current density. Second, an integrated molded frame (IMF) has been adopted as the MEA support.

Most types of paint materials currently used for motorcycles contain large amounts of VOCs (Volatile Organic Compounds). VOCs are environmental load substances, and there is a demand to reduce emissions in recent years. Many of a motorcycle's exterior parts are made of ABS (Acrylonitrile-Butadiene-Styrene) plastics (henceforth ABS) or PA (Polyamid) plastics (henceforth PA). These two plastic materials have different film adhesion mechanisms and adhesion strength. Therefore it was necessary to use different conductive primers and that's was one of the factors which made time and material losses in the painting processes. We solved those two issues, the reduction of VOCs and the common use of the same conductive primer for different parts materials, by combining two kinds of resins originally designed as the conductive primers, i.e., urethane resins with carboxylic acid groups and acrylic resins with amide groups, which are different in properties.

For diesel engine, lower compression ratio has been demanded to improve fuel consumption, exhaust emission and maximum power recently. However, low compression ratio engine might have combustion instability issues under cold temperature condition, especially just after engine started. As a first step of this study, cold temperature combustion was investigated by in-cylinder pressure analysis and it found out that higher heat release around top dead center, which was mainly contributed by pilot injection, was the key factor to improve engine speed fluctuation. For further understanding of combustion in cold condition, particularly mixture formation near a glow plug, 3D CFD simulation was applied. Specifically for this purpose, TI (Time-scale Interaction) combustion model has been developed for simulating combustion phenomena. This model was based on a reasonable combustion mode, taking into account the characteristic time scale of chemical reactions and turbulence eddy break-up.

The Honda variable valve timing and lift electronic control system (VTEC) is incorporated in the engine of the NSX sports car that is scheduled for sales in Europe this year. In the process of advancement of Honda's engine technology, VTEC was developed for much higher output and higher efficiency. This is actually the first system in the world that can simultaneously switch the timing and lift of the intake and exhaust valves. This system has made improvements in maximum output at high rpm, and also improved the low rpm range, such as idling stability and starting capability.

A robotic driver has been designed on the basis of an analysis of a human driver's action in following a given driving schedule. The self-learning algorithm enables the robot to learn the vehicle characteristics without human intervention. Based on learned relationships, the robotic driver can determine an appropriate accelerator position and execute other operations through sophisticated calculations using the future scheduled vehicle speed and vehicle characteristics data. Compensation is also provided to minimize vehicle speed error. The robotic driver can reproduce the same types of exhaust emission and fuel economy data obtained with human drivers with good repeatability. It doesn't require long preparation time. Thereby making it possible to reduce experimentation work in the vehicle development process while providing good accuracy and reliability.

It is generally known that NOx reacts with unburned gasoline, olefins in particular, to form sludge precursors. In this study, the authors investigated the process by which NOx and unburned gasoline mix into the engine oil and analyzed the mechanism whereby stop and go driving accelerates sludge formation. It has been found that NOx detected in the engine oil as nitrite ions mixes into the oil in the crankcase. The NOx concentration in the engine oil increases rapidly when the crankcase gas temperature is nearly equal to the dew point of the water vapor in the crankcase. Unburned gasoline is mainly absorbed into the oil through the oil film on the cylinder walls and the oil in the ring grooves. During low-temperature engine operation in stop-go driving (i.e., when the vehicle is stopped), NOx and unburned gasoline are absorbed into the engine oil and, in high-temperature engine operation (i.e., when the vehicle is moving), NOx and unburned gasoline are released from the oil.

The purpose of this research was to predict the amount of wear on exhaust valve seats in durability testing of gasoline engines. Through the rig wear test, a prediction formula was constructed with multiple factors as variables. In the rig test, the wear rate was measured in some cases where a number of factors of valve seat wear were within a certain range. Through these tests, sensitivity for each factor was determined from the measured wear data, and then a prediction formula for calculating the amount of wear was constructed with high sensitivity factors. Combining the wear amount calculation formula with the operation mode of the actual engine, the wear amount in that mode can be calculated. The calculated wear amount showed a high correlation with the wear amount measured in bench tests and the wear amount measured in vehicle tests.