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Journal Article

Realization of Ground Effects on Snowmobile Pass-by Noise Testing

2009-05-19
2009-01-2229
Noise concerns regarding snowmobiles have increased in the recent past. Current standards, such as SAE J192 are used as guidelines for government agencies and manufacturers to regulate noise emissions for all manufactured snowmobiles. Unfortunately, the test standards available today produce results with variability that is much higher than desired. The most significant contributor to the variation in noise measurements is the test surface. The test surfaces can either be snow or grass and affects the measurement in two very distinct ways: sound propagation from the source to the receiver and the operational behavior of the snowmobile. Data is presented for a known sound pressure speaker source and different snowmobiles on various test days and test surfaces. Relationships are shown between the behavior of the sound propagation and track interaction to the ground with the pass-by noise measurements.
Journal Article

Driver Distraction/Overload Research and Engineering: Problems and Solutions

2010-10-19
2010-01-2331
Driver distraction is a topic of considerable interest, with the public debate centering on the use of cell phones and texting while driving. However, the driver distraction/overload issue is really much larger. It concerns specific tasks such as entering destinations on navigation systems, retrieving songs on MP3 players, accessing web pages, checking stocks, editing spreadsheets, and performing other tasks on smart phones, as well as, more generally, using in-vehicle information systems. Five major problems related to distraction/overload research and engineering and their solutions are addressed in this paper.
Journal Article

Methods in Vehicle Mass and Road Grade Estimation

2014-04-01
2014-01-0111
Dynamic vehicle loads play critical roles for automotive controls including battery management, transmission shift scheduling, distance-to-empty predictions, and various active safety systems. Accurate real-time estimation of vehicle loads such as those due to vehicle mass and road grade can thus improve safety, efficiency, and performance. While several estimation methods have been proposed in literature, none have seen widespread adoption in current vehicle technologies despite their potential to significantly improve automotive controls. To understand and bridge the gap between research development and wider adoption of real-time load estimation, this paper assesses the accuracy and performance of four estimation methods that predict vehicle mass and/or road grade.
Journal Article

Measurement of Diesel Spray Formation and Combustion upon Different Nozzle Geometry using Hybrid Imaging Technique

2014-04-01
2014-01-1410
High pressure diesel sprays were visualized under vaporizing and combusting conditions in a constant-volume combustion vessel. Near-simultaneous visualization of vapor and liquid phase fuel distribution were acquired using a hybrid shadowgraph/Mie-scattering imaging setup. This imaging technique used two pulsed LED's operating in an alternative manner to provide proper light sources for both shadowgraph and Mie scattering. In addition, combustion cases under the same ambient conditions were visualized through high-speed combustion luminosity measurement. Two single-hole diesel injectors with same nozzle diameters (100μm) but different k-factors (k0 and k1.5) were tested in this study. Detailed analysis based on spray penetration rate curves, rate of injection measurements, combustion indicators and 1D model comparison have been performed.
Journal Article

Subjective and Objective Effects of Driving with LED Headlamps

2014-04-01
2014-01-1985
This study was designed to investigate how the spectral power distribution (SPD) of LED headlamps (including correlated color temperature, CCT) affects both objective driving performance and subjective responses of drivers. The results of this study are not intended to be the only considerations used in choosing SPD, but rather to be used along with results on how SPD affects other considerations, including visibility and glare. Twenty-five subjects each drove 5 different headlamps on each of 5 experimental vehicles. Subjects included both males and females, in older (64 to 85) and younger (20 to 32) groups. The 5 headlamps included current tungsten-halogen (TH) and high-intensity discharge (HID) lamps, along with three experimental LED lamps, with CCTs of approximately 4500, 5500, and 6500 K. Driving was done at night on public roads, over a 21.5-km route that was selected to include a variety of road types.
Journal Article

A Copula-Based Approach for Model Bias Characterization

2014-04-01
2014-01-0735
Available methodologies for model bias identification are mainly regression-based approaches, such as Gaussian process, Bayesian inference-based models and so on. Accuracy and efficiency of these methodologies may degrade for characterizing the model bias when more system inputs are considered in the prediction model due to the curse of dimensionality for regression-based approaches. This paper proposes a copula-based approach for model bias identification without suffering the curse of dimensionality. The main idea is to build general statistical relationships between the model bias and the model prediction including all system inputs using copulas so that possible model bias distributions can be effectively identified at any new design configurations of the system. Two engineering case studies whose dimensionalities range from medium to high will be employed to demonstrate the effectiveness of the copula-based approach.
Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Journal Article

An Erosion Aggressiveness Index (EAI) Based on Pressure Load Estimation Due to Bubble Collapse in Cavitating Flows Within the RANS Solvers

2015-09-06
2015-24-2465
Despite numerous research efforts, there is no reliable and widely accepted tool for the prediction of erosion prone material surfaces due to collapse of cavitation bubbles. In the present paper an Erosion Aggressiveness Index (EAI) is proposed, based on the pressure loads which develop on the material surface and the material yield stress. EAI depends on parameters of the liquid quality and includes the fourth power of the maximum bubble radius and the bubble size number density distribution. Both the newly proposed EAI and the Cavitation Aggressiveness Index (CAI), which has been previously proposed by the authors based on the total derivative of pressure at locations of bubble collapse (DP/Dt>0, Dα/Dt<0), are computed for a cavitating flow orifice, for which experimental and numerical results on material erosion have been published. The predicted surface area prone to cavitation damage, as shown by the CAI and EAI indexes, is correlated with the experiments.
Journal Article

Cost-Effective Reduction of Greenhouse Gas Emissions via Cross-Sector Purchases of Renewable Energy Certificates

2017-03-28
2017-01-0246
Over half of the greenhouse gas (GHG) emissions in the United States come from the transportation and electricity generation sectors. To analyze the potential impact of cross-sector cooperation in reducing these emissions, we formulate a bi-level optimization model where the transportation sector can purchase renewable energy certificates (REC) from the electricity generation sector. These RECs are used to offset emissions from transportation in lieu of deploying high-cost fuel efficient technologies. The electricity generation sector creates RECs by producing additional energy from renewable sources. This additional renewable capacity is financed by the transportation sector and it does not impose additional cost on the electricity generation sector. Our results show that such a REC purchasing regime significantly reduces the cost to society of reducing GHG emissions. Additionally, our results indicate that a REC purchasing policy can create electricity beyond actual demand.
Journal Article

Characterizing Factors Influencing SI Engine Transient Fuel Consumption for Vehicle Simulation in ALPHA

2017-03-28
2017-01-0533
The U.S. Environmental Protection Agency’s (EPA’s) Advanced Light-Duty Powertrain and Hybrid Analysis (ALPHA) tool was created to estimate greenhouse gas (GHG) emissions from light-duty vehicles. ALPHA is a physics-based, forward-looking, full vehicle computer simulation capable of analyzing various vehicle types with different powertrain technologies, showing realistic vehicle behavior, and auditing of all energy flows in the model. In preparation for the midterm evaluation (MTE) of the 2017-2025 light-duty GHG emissions rule, ALPHA has been refined and revalidated using newly acquired data from model year 2013-2016 engines and vehicles. The robustness of EPA’s vehicle and engine testing for the MTE coupled with further validation of the ALPHA model has highlighted some areas where additional data can be used to add fidelity to the engine model within ALPHA.
Journal Article

Multidisciplinary Optimization of Auto-Body Lightweight Design Using Hybrid Metamodeling Technique and Particle Swarm Optimizer

2018-04-03
2018-01-0583
Because of rising complexity during the automotive product development process, the number of disciplines to be concerned has been significantly increased. Multidisciplinary design optimization (MDO) methodology, which provides an opportunity to integrate each discipline and conduct compromise searching process, is investigated and introduced to achieve the best compromise solution for the automotive industry. To make a better application of MDO, the suitable coupling strategy of different disciplines and efficient optimization techniques for automotive design are studied in this article. Firstly, considering the characteristics of automotive load cases which include many shared variables but rare coupling variables, a multilevel MDO coupling strategy based on enhanced collaborative optimization (ECO) is studied to improve the computational efficiency of MDO problems.
Journal Article

Assessing a Hybrid Supercharged Engine for Diluted Combustion Using a Dynamic Drive Cycle Simulation

2018-04-03
2018-01-0969
This study uses full drive cycle simulation to compare the fuel consumption of a vehicle with a turbocharged (TC) engine to the same vehicle with an alternative boosting technology, namely, a hybrid supercharger, in which a planetary gear mechanism governs the power split to the supercharger between the crankshaft and a 48 V 5 kW electric motor. Conventional mechanically driven superchargers or electric superchargers have been proposed to improve the dynamic response of boosted engines, but their projected fuel efficiency benefit depends heavily on the engine transient response and driver/cycle aggressiveness. The fuel consumption benefits depend on the closed-loop engine responsiveness, the control tuning, and the torque reserve needed for each technology. To perform drive cycle analyses, a control strategy is designed that minimizes the boost reserve and employs high rates of combustion dilution via exhaust gas recirculation (EGR).
Journal Article

Low-Order Contact Load Distribution Model for Ball Nut Assemblies

2016-04-05
2016-01-1560
Ball nut assemblies (BNAs) are used in a variety of applications, e.g., automotive, aerospace and manufacturing, for converting rotary motion to linear motion (or vice versa). In these application areas, accurate characterization of the dynamics of BNAs using low-order models is very useful for performance simulation and analyses. Existing low-order contact load models of BNAs are inadequate, partly because they only consider the axial deformations of the screw and nut. This paper presents a low-order load distribution model for BNAs which considers the axial, torsional and lateral deformations of the screw and nut. The screw and nut are modeled as finite element beams, while Hertzian Contact Theory is used to model the contact condition between the balls and raceways of the screw and nut. The interactions between the forces and displacements of the screw and nut and those at the ball-raceway contact points are established using transformation matrices.
Journal Article

Vehicle and Drive Cycle Simulation of a Vacuum Insulated Catalytic Converter

2016-04-05
2016-01-0967
A GT-SUITE vehicle-aftertreatment model has been developed to examine the cold-start emissions reduction capabilities of a Vacuum Insulated Catalytic Converter (VICC). This converter features a thermal management system to maintain the catalyst monolith above its light-off temperature between trips so that most of a vehicle’s cold-start exhaust emissions are avoided. The VICC thermal management system uses vacuum insulation around the monoliths. To further boost its heat retention capacity, a metal phase-change material (PCM) is packaged between the monoliths and vacuum insulation. To prevent overheating of the converter during periods of long, heavy engine use, a few grams of metal hydride charged with hydrogen are attached to the hot side of the vacuum insulation. The GT-SUITE model successfully incorporated the transient heat transfer effects of the PCM using the effective heat capacity method.
Journal Article

Experiment and Simulation Study on Unidirectional Carbon Fiber Composite Component under Dynamic Three-Point Bending Loading

2018-04-03
2018-01-0096
In the current work, unidirectional (UD) carbon fiber composite hatsection component with two different layups are studied under dynamic three-point bending loading. The experiments are performed at various impact velocities, and the effects of impactor velocity and layup on acceleration histories are compared. A macro model is established with LS-DYNA for a more detailed study. The simulation results show that the delamination plays an important role during dynamic three-point bending test. Based on the analysis with a high-speed camera, the sidewall of hatsection shows significant buckling rather than failure. Without considering the delamination, the current material model cannot capture the post-failure phenomenon correctly. The sidewall delamination is modeled by assumption of larger failure strain together with slim parameters, and the simulation results of different impact velocities and layups match the experimental results reasonably well.
Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (GCI) Engine Combustion- Part II

2020-04-14
2020-01-0780
In order to extend the operability limit of the gasoline compression ignition (GCI) engine, as an avenue for low temperature combustion (LTC) regime, the effects of parametric variations of engine operating conditions on the performance of six-stroke GCI (6S-GCI) engine cycle are numerically investigated, using an in-house 3D CFD code coupled with high-fidelity physical sub-models along with the Chemkin library. The combustion and emissions were calculated using a skeletal chemical kinetics mechanism for a 14-component gasoline surrogate fuel. Authors’ previous study highlighted the effects of the variation of injection timing and split ratio on the overall performance of 6S-GCI engine and the unique mixing-controlled burning mode of the charge mixtures during the two additional strokes. As a continuing effort, the present study details the parametric studies of initial gas temperature, boost pressure, fuel injection pressure, compression ratio, and EGR ratio.
Technical Paper

Energy, Fuels, and Cost Analyses for the M1A2 Tank: A Weight Reduction Case Study

2020-04-14
2020-01-0173
Reducing the weight of the M1A2 tank by lightweighting hull, suspension, and track results in 5.1%, 1.3%, and 0.6% tank mass reductions, respectively. The impact of retrofitting with lightweight components is evaluated through primary energy demand (PED), cost, and fuel consumption (FC). Life cycle stages included are preproduction (design, prototype, and testing), material production, part fabrication, and operation. Metrics for lightweight components are expressed as ratios comparing lightweighted and unmodified tanks. Army-defined drive cycles were employed and an FC vs. mass elasticity of 0.55 was used. Depending on the distance traveled, cost to retrofit and operate a tank with a lightweighted hull is 3.5 to 19 times the cost for just operating an unmodified tank over the same distance. PED values for the lightweight hull are 1.1 to 2 times the unmodified tank. Cost and PED ratios decrease with increasing distance.
Journal Article

An Applied Approach for Large-Scale Multibody Dynamics Simulation and Machine-Terrain Interaction

2008-04-14
2008-01-1101
Virtual Product Development (VPD) is a key enabler in CAE and depends upon accurate implementation of multibody dynamics. This paper discusses the formulation and implementation of a large-scale multibody dynamics simulation code. In the presented formulation, the joint variables are used as the generalized coordinates and spatial algebra is used to formulate the system equations of motion. Although the presented formulation utilizes the joint variables as the generalized coordinates, closed-loop mechanisms can be easily modeled using impeded constraints. Baumgart stabilization approach is used to eliminate the constraint violations without using the expensive Newton-Raphson iterations. Integrated rigid and flexible body dynamic simulation allows accurate prediction of structural loads, stress, and strains. Both modal and nodal flexible body approaches are discussed in the paper.
Journal Article

Understanding the Dynamic Evolution of Cyclic Variability at the Operating Limits of HCCI Engines with Negative Valve Overlap

2012-04-16
2012-01-1106
An experimental study is performed for homogeneous charge compression ignition (HCCI) combustion focusing on late phasing conditions with high cyclic variability (CV) approaching misfire. High CV limits the feasible operating range and the objective is to understand and quantify the dominating effects of the CV in order to enable controls for widening the operating range of HCCI. A combustion analysis method is developed for explaining the dynamic coupling in sequences of combustion cycles where important variables are residual gas temperature, combustion efficiency, heat release during re-compression, and unburned fuel mass. The results show that the unburned fuel mass carries over to the re-compression and to the next cycle creating a coupling between cycles, in addition to the well known temperature coupling, that is essential for understanding and predicting the HCCI behavior at lean conditions with high CV.
Technical Paper

The Electric Car Made It After All

1986-10-20
861046
The role of automotive electronics in light duty vehicles is continuing to expand rapidly. In this paper an overview of a 1986 Delphi forecast of major trends is presented. Trends discussed include electronics as a fraction of vehicle and component cost and projections of basic vehicle features supported by electronic technology. In addition, basic trends in diagnostics and multiplexing are presented. Several issues in support of automotive electronics are discussed, including the systems approach to vehicle engineering, the importance of developing a proper market strategy, and the continued major role of energy economics. The Delphi forecasting technique and its governing concepts are reviewed as a method to predict the future of automotive technology.
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