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Journal Article

Guidelines for Interpreting Soot Luminosity Imaging

2017-03-28
2017-01-0716
One way to develop an understanding of soot formation and oxidation processes that occur during direct injection and combustion in an internal combustion engine is to image the natural luminosity from soot over time. Imaging is possible when there is optical access to the combustion chamber. After the images are acquired, the next challenge is to properly interpret the luminous distributions that have been captured on the images. A major focus of this paper is to provide guidance on interpretation of experimental images of soot luminosity by explaining how radiation from soot is predicted to change as it is transmitted through the combustion chamber and to the imaging. The interpretations are only limited by the scope of the models that have been developed for this purpose. The end-goal of imaging radiation from soot is to estimate the amount of soot that is present.
Journal Article

System and Second Law Analysis of the Effects of Reformed Fuel Composition in “Single” Fuel RCCI Combustion

2018-04-03
2018-01-0264
Dual-fuel reactivity controlled compression ignition (RCCI) combustion is a promising method to achieve high efficiency with near-zero NOx and soot emissions; however, the requirement to carry two fuels on board limits practical application. Advancements in catalytic reforming have demonstrated the ability to generate syngas (a mixture of CO and hydrogen) from a single hydrocarbon stream. This syngas mixture can then be used as the low reactivity fuel stream to enable single fuel RCCI combustion. The present effort uses a combination of engine experiments and system level modeling to investigate reformed fuel RCCI combustion. The impact of reformer composition is investigated by varying the syngas composition from 10% H2 to approximately 80% H2. The results of the investigation show that reformed fuel RCCI combustion is possible over a wide range of H2/CO ratios.
Journal Article

Study of the Deep-Bed Filtration Using Pore Filtration Model (PFM)

2018-04-03
2018-01-0956
To meet stringent emissions regulations, filtration devices are often used in engine exhaust systems to reduce particulate mass (PM) and particulate number (PN). Diesel particulate filters (DPFs) are a well-established means of reducing PM from diesel engines to meet emissions regulations. New emissions regulations will most likely require a similar technology on gasoline engines with direct injection, gasoline particulate filters (GPFs). Due to differences in the exhaust and particulate characteristics, the design and operation of GPFs and DPFs differ. In a DPF filtration is dominated by the buildup of a soot cake. Whereas in a GPF, much of the soot is trapped inside the porous substrate, or filter wall, where deep-bed filtration is dominant. Thus, an accurate model describing the porous filtration properties of GPF substrates is desired. The pore filtration model (PFM) was developed to more accurately model the deep-bed filtration process that occurs in a GPF.
Technical Paper

Predicting the Head-Neck Posture and Muscle Force of the Driver Based on the Combination of Biomechanics with Multibody Dynamics

2017-03-28
2017-01-0407
Biomechanics and biodynamics are increasingly focused on the automotive industry to provide comfortable driving environment, reduce driver fatigue, and improve passenger safety. Man-centered conception is a growing emphasis on the open design of automobile. During the long-term driving, occupational drivers are easily exposed to the neck pain, so it is important to reduce the muscle force load and its fatigue, which are not usually considered quantitatively during traditional ergonomics design, so standards related are not well developed to guide the vehicle design; On the other hand, the head-neck models are always built based on the statics theory, these are not sufficient to predict the instantaneous variation of the muscle force. In this paper, a head-neck model with multi DOFs is created based on multibody dynamics. Firstly, a driver-vehicle-road model considering driver multi-rigid body model, vehicle subsystems, and different ranks of pavement is built.
Technical Paper

How Cylinder Cooling and Liner Temperature Profiles Affect NO Emissions: A Device for R&D

2016-04-05
2016-01-0983
This paper presents details of the development of, and experimental results from, an internal combustion engine dynamic cylinder heat transfer control device for use on single-cylinder research engines. This device replicates the varying temperature profile and heat transfer distribution circumferentially around a cylinder in a multicylinder engine. This circumferential temperature distribution varies around a cylinder because of the location of, or lack of coolant passages around the cylinders, and varies from cylinder to cylinder as a result of the flow of the coolant through these passages as it accumulates thermal energy and increases in temperature. This temperature distribution is important because it directly affects the NO emissions from each cylinder, as will be seen in the experimental results.
Technical Paper

Numerical Study on Controllability of Natural Gas and Diesel Dual Fuel Combustion in a Heavy-Duty Engine

2017-03-28
2017-01-0756
Natural gas is a promising alternative fuel for internal combustion engines due to its rich reserves and low price, as well as good physical and chemical properties. Its low carbon structure and high octane number are beneficial for CO2 reduction and knock mitigation, respectively. Diesel and natural gas dual fuel combustion is a viable pathway to utilize natural gas in diesel engines. To achieve high efficiency and low emission combustion in a practical diesel engine over a wide range of operating conditions, understanding the performance responses to engine system parameter variations is needed. The controllability of two combustion strategies, diesel pilot ignition (DPI) and single injection reactivity controlled compression ignition (RCCI), were evaluated using the multi-dimension CFD simulation in this paper.
Technical Paper

Effect of Spark Timing on Performance and Emissions of a Small Spark Ignition Engine with Dual Ethanol Fuel Injection

2017-10-08
2017-01-2230
Ethanol as a renewable fuel has been used widely in vehicles. Dual fuel injection is one of the new techniques in development for increasing the engine’s thermal efficiency and reducing the pollutant emissions. This study reports experimental investigation to the dual ethanol fuel injection with a focus on the effect of spark timing on the engine performance at different volumetric ratios of ethanol directly injected to ethanol port injected. Experiments were conducted on a single cylinder 250cc spark ignition engine at two engine loads and 3500 RPM. The spark timing was varied from 15 to 42 CAD bTDC at the light load and from 15 to 32 CAD bTDC at the medium load, while the volumetric ratio of direct injection (DI%) was varied from 0% to 100%.
Technical Paper

Impact of Low and High Congestion Traffic Patterns on a Mild-HEV Performance

2017-10-08
2017-01-2458
Driven by stricter mandatory regulations on fuel economy improvement and emissions reduction, market penetration of electrified vehicles will increase in the next ten years. Within this growth, mild hybrid vehicles will become a leading sector. The high cost of hybrid electric vehicles (HEV) has somewhat limited their widespread adoption, especially in developing countries. Conversely, it is these countries that would benefit most from the environmental benefits of HEV technology. Compared to a full hybrid, plug-in hybrid, or electric vehicle, a mild hybrid system stands out due to its maximum benefit/cost ratio. As part of our ongoing project to develop a mild hybrid system for developing markets, we have previously investigated improvements in drive performance and efficiency using optimal gearshift strategies, as well as the incorporation of high power density supercapacitors.
Technical Paper

Light-Duty Reactivity Controlled Compression Ignition Combustion Using a Cetane Improver

2012-04-16
2012-01-1110
Premixed compression ignition (PCI) strategies offer the potential for simultaneously low NOx and soot emissions and diesel-like efficiency. However, these strategies are generally confined to low loads due to difficulties controlling the combustion phasing and heat release rate. Recent experiments have demonstrated that dual-fuel reactivity-controlled compression ignition (RCCI) combustion can improve PCI combustion control and expand the PCI load range. Previous studies have explored RCCI operation using port-fuel injection (PFI) of gasoline and direct-injection (DI) of diesel fuel. In this study, experiments are performed using a light-duty, single-cylinder research engine to investigate RCCI combustion using a single fuel with the addition of a cetane improver 2-ethylhexyl nitrate (EHN). The fuel delivery strategy consists of port-fuel injection of E10 (i.e., 10% ethanol in gasoline) and direct-injection of E10 mixed with 3% EHN.
Technical Paper

Modeling Ignition and Combustion in Spark-Ignition Engines Based on Swept-Volume Method

2018-04-03
2018-01-0188
A swept-volume method of calculating the volume swept by the flame during each time step is developed and used to improve the calculation of fuel reaction rates. The improved reaction rates have been applied to the ignition model and coupled with the level set G-equation combustion model. In the ignition model, a single initial kernel is formed after which the kernel is convected by the gas flow and its growth rate is determined by the flame speed and thermal expansion due to the energy transfer from the electrical circuit. The predicted ignition kernel size was compared with the available experimental data and good agreements were achieved. Once the ignition kernel reaches a size when the fully turbulent flame is developed, the G-equation model is switched on to track the mean turbulent flame front propagation.
Technical Paper

Gasoline Compression Ignition Operation of a Heavy-Duty Engine at High Load

2018-04-03
2018-01-0898
Engine experiments were carried out on a heavy-duty single-cylinder engine to investigate the effects of Gasoline Compression Ignition on emissions and performance of a heavy-duty engine operating at a high load condition. Comparisons between gasoline fueled operation and diesel fueled operation are presented using a single, near top dead center injection. Although the fuel’s cetane numbers are very different, the combustion characteristics of the two fuels at high load are similar, with the gasoline-fueled case showing less than two crank angle degree longer ignition delay. Gasoline operation showed lower soot production at similar levels of NOx, initiating study of the impact of exhaust gas recirculation which spanned a range of NOx levels covering the range from minimal urea dosing to high urea dosing. A conventional soot-NOx tradeoff was found to exist with gasoline as exists with diesel.
Technical Paper

Performance of Gasoline Compression Ignition (GCI) with On-Demand Reactivity Enhancement over Simulated Drive Cycles

2018-04-03
2018-01-0255
Gasoline compression ignition (GCI) combustion is a promising solution to address increasingly stringent efficiency and emissions regulations imposed on the internal combustion engine. However, the high resistance to auto-ignition of modern market gasoline makes low load compression ignition (CI) operation difficult. Accordingly, a method that enables the variation of the fuel reactivity on demand is an ideal solution to address low load stability issues. Metal engine experiments conducted on a single cylinder medium-duty research engine allowed for the investigation of this strategy. The fuels used for this study were 87 octane gasoline (primary fuel stream) and diesel fuel (reactivity enhancer). Initial tests demonstrated load extension down to idle conditions with only 20% diesel by mass, which reduced to 0% at loads above 3 bar IMEPg.
Technical Paper

Reformed Fuel Substitution for Transient Peak Soot Reduction

2018-04-03
2018-01-0267
Advancements in catalytic reforming have demonstrated the ability to generate syngas (a mixture of CO and hydrogen) from a single hydrocarbon stream. This syngas mixture can then be used to replace diesel fuel and enable dual-fuel combustion strategies. The role of port-fuel injected syngas, comprised of equal parts hydrogen and carbon monoxide by volume was investigated experimentally for soot reduction benefits under a transient load change at constant speed. The syngas used for the experiments was presumed to be formed via a partial oxidation on-board fuel reforming process and delivered through gaseous injectors using a custom gas rail supplied with bottle gas, mounted in the swirl runner of the intake manifold. Time-based ramping of the direct-injected fuel with constant syngas fuel mass delivery from 2 to 8 bar brake mean effective pressure was performed on a multi-cylinder, turbocharged, light-duty engine to determine the effects of syngas on transient soot emissions.
Technical Paper

Investigations of Split Injection Strategies for the Improvement of Combustion and Soot Emissions Characteristics Based On the Two-Color Method in a Heavy-Duty Diesel Engine

2013-10-14
2013-01-2523
Premixed charge compression ignition (PCCI) is a new combustion mode to reduce NOX and soot emission. It requires the optimization of the injection timing and pressure, fuel mass in pilot injection and EGR rate. A 6-cylinder, turbocharged, common rail heavy-duty diesel engine was used in this study. The effect of multiple injection strategies on diesel fuel combustion process, heat release rate, emission and economy of diesel engine is studied. The multiple injection strategies include different EGR level, pilot injection timing, pilot injection mass and post injection timing to achieve the homogeneous compression ignition and lower temperature combustion of diesel engine. Based on endoscope technology, the two-color method was applied to take the flame images in the engine cylinder and obtain soot concentration distribution, to understand the PCCI combustion in diesel engines.
Technical Paper

Delamination Failure on High-Output Diesel Engine Thermal Barrier Coatings

2022-03-29
2022-01-0440
An analytical mechanics model was employed to predict the delamination of several thermal-barrier-coated pistons that had been previously tested in a high-output, single-cylinder diesel engine. Some of the coatings delaminated during engine operation. Results are presented for two thicknesses of the same coating material, and for two similar coatings with different levels of stiffness. All the coating thermomechanical properties such as thermal conductivity, density, volumetric heat capacity, thickness, elastic modulus, coefficient of thermal expansion, Poisson ratio and toughness, were measured prior to engine testing. Previous measurements of the piston transient heat flux, based on fast-response surface temperature data, in the same engine were used as an input to calculate the multilayer wall temperature distribution. A theoretical methodology was employed to evaluate and predict the coating durability.
Technical Paper

A Triangulated Lagrangian Ignition Kernel Model with Detailed Kinetics for Modeling Spark Ignition with the G-Equation-Part I: Geometric Aspects

2018-04-03
2018-01-0195
Modeling ignition kernel development in spark ignition engines is crucial to capturing the sources of cyclic variability, both with RANS and LES simulations. Appropriate kernel modeling must ensure that energy transfer from the electrodes to the gas phase has the correct timing, rate and locations, until the flame surface is large enough to be represented on the mesh by the G-Equation level-set method. However, in most kernel models, geometric details driving kernel growth are missing: either because it is described as Lagrangian particles, or because its development is simplified, i.e., down to multiple spherical flames. This paper covers the geometric aspects of kernel development, which makes up the core of a Triangulated Lagrangian Ignition Kernel model. One (or multiple, if it restrikes) spark channel is initialized as a one-dimensional Lagrangian particle thread.
Technical Paper

Efficiency and Emissions performance of Multizone Stratified Compression Ignition Using Different Octane Fuels

2013-04-08
2013-01-0263
Advanced combustion systems that simultaneously address PM and NOx while retaining the high efficiency of modern diesel engines, are being developed around the globe. One of the most difficult problems in the area of advanced combustion technology development is the control of combustion initiation and retaining power density. During the past several years, significant progress has been accomplished in reducing emissions of NOx and PM through strategies such as LTC/HCCI/PCCI/PPCI and other advanced combustion processes; however control of ignition and improving power density has suffered to some degree - advanced combustion engines tend to be limited to the 10 bar BMEP range and under. Experimental investigations have been carried out on a light-duty DI multi-cylinder diesel automotive engine. The engine is operated in low temperature combustion (LTC) mode using 93 RON (Research Octane Number) and 74 RON fuel.
Technical Paper

Emission Performance of LPG Vehicles by Remote Sensing Technique in Hong Kong

2018-09-10
2018-01-1820
Since 1st September 2014 the Hong Kong Environmental Protection Department (HKEPD) has been utilising a Dual Remote Sensing technique to monitor the emissions from gasoline and liquified petroleum gas (LPG) vehicles for identifying high emitting vehicles running on road. Remote sensing measures and determines volume ratios of the emission gases of HC, CO and NO against CO2, which are used for determining if a vehicle is a high emitter. Characterisation of each emission gas is shown and its potential to identify a high emitter is established. The data covers a total of about 2,200,000 LPG vehicle emission measurements taken from 14 different remote sensing units. It was collected from 6th January 2012 to 20th April 2017 across a period before and after the launch of the Remote Sensing programme for evaluating the performance of the programme. The results show that the HKEPD Remote Sensing programme is very effective to detect high emitting vehicles and reduce on-road vehicle emissions.
Technical Paper

Nonlinear Hybrid Optimization for the Powertrain of a Four-Wheel-Drive (4WD) Vehicle

2018-04-03
2018-01-1230
Lightweight of the structure is known as an effective approach to improve fuel economy and handling of the automobile. Moreover, the optimization for the powertrain increases the acceleration performance and reduces the energy consumption of driven components. In this paper, a popular powertrain of a Four-Wheel-Drive (4WD) vehicle is considered as a research object. The nonlinear hybrid mathematical model of optimization is created. The target function, whose value varies with continuous and discrete variables, is the combined moment of inertia consisting of transmission and sub-actuator. The constraints include the gear surface fatigue, gear bending fatigue, the belt tensile failure and so on. The design variable involves the sizes of gears and sheaves, the gear thickness, the numbers of sheaves and so on. Finally, some results based on the nonlinear programming principles are derived, and relative conclusions are drawn.
Technical Paper

Low Heat Capacitance Thermal Barrier Coatings for Internal Combustion Engines

2019-04-02
2019-01-0228
A new generation of low heat capacitance Thermal Barrier Coatings (TBCs) has been developed under U.S. Dept. of Energy / Advanced Research Projects Agency - Energy (ARPA-E) sponsored research. The TBCs developed under this project have significantly lower thermal conductivity of < 0.35 W/m-K, thermal heat capacitance of < 500 kJ/m3-K, and density of <0.35 g/cm3. Two different binder types were used for thermal barrier coatings applied by High Velocity Low Pressure (HVLP) spraying to the piston, cylinder head, and valve combustion surfaces of a small natural gas engine. The effects of thermal barrier coatings on engine efficiency and knock characteristics were studied in a small, high compression ratio, spark-ignition, internal combustion engine operating on methane number fuels from 60 to 100. The new TBCs with low thermal conductivity and low thermal heat capacities have been shown to increase overall engine efficiency through reduced heat transfer to the piston and cylinder head.
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