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Journal Article

Spray Characterization of Ethanol Gasoline Blends and Comparison to a CFD Model for a Gasoline Direct Injector

2010-04-12
2010-01-0601
Operation of flex fuel vehicles requires operation with a range of fuel properties. The significant differences in the heat of vaporization and energy density of E0-E100 fuels and the effect on spray development need to be fully comprehended when developing engine control strategies. Limited enthalpy for fuel vaporization needs to be accounted for when developing injection strategies for cold start, homogeneous and stratified operation. Spray imaging of multi-hole gasoline injectors with fuels ranging from E0 to E100 and environmental conditions that represent engine operating points from ambient cold start to hot conditions was performed in a spray chamber. Schlieren visualization technique was used to characterize the sprays and the results were compared with Laser Mie scattering and Back-lighting technique. Open chamber experiments were utilized to provide input and validation of a CFD model.
Journal Article

Effects of Fuel Cell Material Properties on Water Management Using CFD Simulation and Neutron Imaging

2010-04-12
2010-01-0934
Effects of fuel cell material properties on water management were numerically investigated using Volume of Fluid (VOF) method in the FLUENT. The results show that the channel surface wettability is an important design variable for both serpentine and interdigitated flow channel configurations. In a serpentine air flow channel, hydrophilic surfaces could benefit the reactant transport to reaction sites by facilitating water transport along channel edges or on channel surfaces; however, the hydrophilic surfaces would also introduce significantly pressure drop as a penalty. For interdigitated air flow channel design, it is observable that liquid water exists only in the outlet channel; it is also observable that water distribution inside GDL is uneven due to the pressure distribution caused by interdigitated structure. An in-situ water measurement method, neutron imaging technique, was used to investigate the water behavior in a PEM fuel cell.
Journal Article

A New Technique to Determine the Burning Velocity in a Gasoline Direct Injection Engine

2014-04-01
2014-01-1176
Many approaches have been taken to determine the burning velocity in internal combustion engines. Experimentally, the burning velocity has been determined in optically accessible gasoline engines by tracking the propagation of the flame front from the spark plug to the end of the combustion chamber. These experiments are costly as they require special imaging techniques and major modifications in the engine structure. Another approach to determine the burning velocity is from 3D CFD simulation models. These models require basic information about the mechanisms of combustion which are not available for distillate fuels in addition to many assumptions that have to be made to determine the burning velocity. Such models take long periods of computational time for execution and have to be calibrated and validated through experimentation.
Journal Article

In-Cylinder Wall Temperature Influence on Unburned Hydrocarbon Emissions During Transitional Period in an Optical Engine Using a Laser-Induced Phosphorescence Technique

2014-04-01
2014-01-1373
Emissions of Unburned Hydrocarbons (UHC) from diesel engines are a particular concern during the starting process, when after-treatment devices are typically below optimal operating temperatures. Drivability in the subsequent warm-up phase is also impaired by large cyclic fluctuations in mean effective pressure (MEP). This paper discusses in-cylinder wall temperature influence on unburned hydrocarbon emissions and combustion stability during the starting and warm-up process in an optical engine. A laser-induced phosphorescence technique is used for quantitative measurements of in-cylinder wall temperatures just prior to start of injection (SOI), which are correlated to engine out UHC emission mole fractions and combustion phasing during starting sequences over a range of charge densities, at a fixed fueling rate. Squish zone cylinder wall temperature shows significant influence on engine out UHC emissions during the warm-up process.
Journal Article

On-Board Fuel Identification using Artificial Neural Networks

2014-04-01
2014-01-1345
On-board fuel identification is important to ensure engine safe operation, similar power output, fuel economy and emissions levels when different fuels are used. Real-time detection of physical and chemical properties of the fuel requires the development of identifying techniques based on a simple, non-intrusive sensor. The measured crankshaft speed signal is already available on series engine and can be utilized to estimate at least one of the essential combustion parameters such as peak pressure and its location, rate of cylinder pressure rise and start of combustion, which are an indicative of the ignition properties of the fuel. Using a dynamic model of the crankshaft numerous methods have been previously developed to identify the fuel type but all with limited applications in terms of number of cylinders and computational resources for real time control.
Technical Paper

Comparative Research on Emission Characteristic and Combustion Characteristic of Gasoline Direct Injection and Port Fuel Injection for Free-Piston Linear Generator

2020-09-15
2020-01-2220
As a new type of energy, free-piston linear generator (FPLG) attracts more research on its stable operation and power performance, while less on its combustion and emission performance. So, in this paper, the emission characteristics of FPLG in two different modes are studied through a port fuel injection (PFI) mode which was verified by the experiment and a gasoline direct injection (GDI) mode. The results showed that: both the GDI mode and the PFI mode produced large amounts of nitrogen oxide (NOx) during the working process. But the GDI mode produced before the PFI mode and it produced nearly 2 times than the PFI mode. However, the formation rate of NOx in GDI mode is much lower than that in PFI mode. Meanwhile, in both modes, 90% of NOX was generated in the cylinder at the temperature higher than 1750K, and only about 10% of NOX was generated at a temperature lower than 1750K.
Technical Paper

Investigation on the Deformation of Injector Components and Its Influence on the Injection Process

2020-04-14
2020-01-1398
The deformation of injector components cannot be disregarded as the pressure of the system increases. Deformation directly affects the characteristics of needle movement and injection quantity. In this study, structural deformation of the nozzle, the needle and the control plunger under different pressures is calculated by a simulation model. The value of the deformation of injector components is calculated and the maximum deformation location is also determined. Furthermore, the calculated results indicates that the deformation of the control plunger increases the control chamber volume and the cross-section area between the needle and the needle seat. A MATLAB model is established to The influence of structural deformation on needle movement characteristics and injection quantity is investigate by a numerical model. The results show that the characteristic points of needle movement are delayed and injection quantity increases due to the deformation.
Journal Article

Fuzzy-PID Speed Control of Diesel Engine Based on Load Estimation

2015-04-14
2015-01-1627
In order to improve the anti-disturbance performance of engine-load and the effect on speed control for the diesel engine, the paper presents the fuzzy-PID speed control strategy in the architecture of torque-based control. The engine-load estimation algorithm is designed based on the mean-value-model and crankshaft dynamics model, and the estimation precision is validated by engine test in both steady and dynamic conditions. Through the experiment verification of the diesel engine, the fuzzy-PID control strategy based on load estimation can significantly improve the anti-disturbance performance of engine-load in the speed control.
Journal Article

A Semi-Detailed Chemical Kinetic Mechanism of Acetone-Butanol-Ethanol (ABE) and Diesel Blends for Combustion Simulations

2016-04-05
2016-01-0583
With the development of advanced ABE fermentation technology, the volumetric percentage of acetone, butanol and ethanol in the bio-solvents can be precisely controlled. To seek for an optimized volumetric ratio for ABE-diesel blends, the previous work in our team has experimentally investigated and analyzed the combustion features of ABE-diesel blends with different volumetric ratio (A: B: E: 6:3:1; 3:6:1; 0:10:0, vol. %) in a constant volume chamber. It was found that an increased amount of acetone would lead to a significant advancement of combustion phasing whereas butanol would compensate the advancing effect. Both spray dynamic and chemistry reaction dynamic are of great importance in explaining the unique combustion characteristic of ABE-diesel blend. In this study, a semi-detailed chemical mechanism is constructed and used to model ABE-diesel spray combustion in a constant volume chamber.
Technical Paper

Controlling Strategy for the Performance and NOx Emissions of the Hydrogen Internal Combustion Engines with a Turbocharger

2020-04-14
2020-01-0256
Hydrogen fuel is a future energy to solve the problems of energy crisis and environmental pollution. Hydrogen internal combustion engines can combine the advantage of hydrogen without carbon pollution and the main basic structure of the traditional engines. However, the power of the port fuel injection hydrogen engines is smaller than the same volume gasoline engine because the hydrogen occupies the volume of the cylinder and reduces the air mass flow. The turbocharger can increase the power of hydrogen engines but also increase the NOx emission. Hence, a comprehensive controlling strategy to solve the contradiction of the power, BTE and NOx emission is important to improve the performance of hydrogen engines. This paper shows the controlling strategy for a four-stroke, 2.3L hydrogen engine with a turbocharger. The controlling strategy divides the operating conditions of the hydrogen engine into six parts according to the engine speeds and loads.
Journal Article

Numerical Optimization on a Centrifugal Turbocharger Compressor

2008-06-23
2008-01-1697
Performances of a centrifugal turbocharger compressor are investigated and validated in this paper. Based on the validation results, numerical optimizations are performed using ANN and CFD methods. Different impeller geometry with free parameters controlling stacking laws, end-wall, blade sectional camber curves and corresponding performances are used as input layer of ANN in the optimization, while adiabatic total-to-total efficiency and total pressure ratio are used as output layer of the optimization cycle. With this method, the performances of the compressor investigated in this paper are improved notably.
Journal Article

Characterization of the Near-Field Spray and Internal Flow of Single-Hole and Multi-Hole Sac Nozzles using Phase Contrast X-Ray Imaging and CFD

2011-04-12
2011-01-0681
It is well know that the internal flow field and nozzle geometry affected the spray behavior, but without high-speed microscopic visualization, it is difficult to characterize the spray structure in details. Single-hole diesel injectors have been used in fundamental spray research, while most direct-injection engines use multi-hole nozzle to tailor to the combustion chamber geometry. Recent engine trends also use smaller orifice and higher injection pressure. This paper discussed the quasi-steady near-nozzle diesel spray structures of an axisymmetric single-hole nozzle and a symmetric two-hole nozzle configuration, with a nominal nozzle size of 130 μm, and an attempt to correlate the observed structure to the internal flow structure using computational fluid dynamic (CFD) simulation. The test conditions include variation of injection pressure from 30 to 100 MPa, using both diesel and biodiesel fuels, under atmospheric condition.
Journal Article

Combustion and Emission Characteristics of a Heavy-Duty Diesel Engine at Idle at Various Altitudes

2013-04-08
2013-01-1516
This present paper described an experimental study on the combustion and emission characteristics of a diesel engine at idle at different altitudes. Five altitudes ranging from 550m to up to 4500m were investigated. Combustion parameters including in-cylinder pressure and temperature, heat release, fuel mass burning and so forth, together with emission factors including CO, HC, NOx and PM were tested and analyzed. The result of on-board measurement manifested that in-cylinder pressure descended consistently with the rising of altitude, while both the maximum in-cylinder temperature and exhaust temperature ascended with the altitude. It was found that ignition delay was lengthened at higher altitude, but the combustion duration became shorter. The crank angle towards 90% fuel burnt has hardly changed with the variation of altitude. As for heat release, the difference of slopes observed at different altitudes was quite slight.
Journal Article

Role of Volatility in the Development of JP-8 Surrogates for Diesel Engine Application

2014-04-01
2014-01-1389
Surrogates for JP-8 have been developed in the high temperature gas phase environment of gas turbines. In diesel engines, the fuel is introduced in the liquid phase where volatility plays a major role in the formation of the combustible mixture and autoignition reactions that occur at relatively lower temperatures. In this paper, the role of volatility on the combustion of JP-8 and five different surrogate fuels was investigated in the constant volume combustion chamber of the Ignition Quality Tester (IQT). IQT is used to determine the derived cetane number (DCN) of diesel engine fuels according to ASTM D6890. The surrogate fuels were formulated such that their DCNs matched that of JP-8, but with different volatilities. Tests were conducted to investigate the effect of volatility on the autoignition and combustion characteristics of the surrogates using a detailed analysis of the rate of heat release immediately after the start of injection.
Journal Article

Experimental Validation and Combustion Modeling of a JP-8 Surrogate in a Single Cylinder Diesel Engine

2014-04-01
2014-01-1376
This paper presents the results of an experimental investigation on a single cylinder engine to validate a two-component JP-8 surrogate. The two-component surrogate was chosen based on a previous investigation where the key properties, such as DCN, volatility, density, and lower heating value, of the surrogate were matched with those of the target JP-8. The matching of the auto-ignition, combustion, and emission characteristics of the surrogate with JP-8 was investigated in an actual diesel engine environment. The engine tests for the validation of the surrogate were conducted at an engine speed of 1500 rpm, a load of 3 bar, and different injection timings. The results for the cylinder gas pressure, ignition delay period, rate of heat release, and the CO, HC, and NOx emissions showed a good match between the surrogate and the target JP-8. However, the engine-out particulate matter for the surrogate was lower than that for the JP-8 at all tested conditions.
Technical Paper

Research on Control Strategy of Shifting Progress

2008-06-23
2008-01-1684
Based on BF6M1015CP electronic diesel engine (it is a supercharged, water-cooled engine. It has 6 cylinders and it is for heavy-duty vehicle) and HD4070PR electronic automatic transmission (it covers heavy-duty applications requiring high input horsepower and torque. It contains torque converter module, control module, planetary module and output module. It has 7 forward gears and a power-take -off (PTO) and a retarder), the paper analyzes the shift system of an electronic automatic transmission and sets up a mathematic module of the shifting process. With the model the shifting process is analyzed and the model can be used directly in shifting process control, and the rules of shifting process can be derived. To improve the shift quality, in the paper the different control methods in different phases are used and reviewed that Include the open-loop control, fixed ramp rate, and closed-loop control.
Technical Paper

An Experimental Investigation on Removing PM and NOX Simultaneously from Diesel Exhaust

2008-06-23
2008-01-1793
In order to achieve simultaneous removal of particulate matters (PM) and NOX in diesel exhaust, a new kind of aftertreatment prototype has been developed. The prototype combined effects of static, cyclone, non-thermal plasma and hydrocarbon selective catalytic reduction. Experiments have been carried out with standard gases simulating diesel exhaust. Physical and chemical effects that took place in the prototype are as follows: the collection of PM by electrostatic-cyclone system, the oxidative combustion of PM, the selective catalytic reduction of NOX, and the reaction between PM and NOX. The effect of non-thermal plasma makes the density of NO decrease and that of NO2 increase, whereas, the amount of NOX remains the same. Employing catalyst coupled with non-thermal plasma debase the temperature by about 50◻, there the peak value of transform rate appears.
Technical Paper

Transient Flow and Pressure Characteristics Inside a Closed-Coupled Catalytic Converter

1998-10-19
982548
An experimental study was carried out to characterize the exhaust flow structure inside the closed-coupled catalytic converter, which is installed on a firing four-cylinder 12-valve passenger car gasoline engine. Simultaneous velocity and pressure measurements were taken using cycle-resolved Laser Doppler anemometer (LDA) technique and pressure transducer. A small fraction of titanium (IV) iso-propoxide was dissolved in gasoline to generate titanium dioxide during combustion as seeding particles for the LDA measurements. It was found that the velocity is highly fluctuating due to the pulsating nature of the engine exhaust flow, which strongly depends on the engine operating conditions and the measuring locations. The pressure oscillation is correlated with the transient exhaust flow characteristics. The main exhaust flow event from each cylinder can only be observed at the certain region in front of the monolith brick.
Technical Paper

Numerical Study of Ultra Low Solidity Airfoil Diffuser in an Automotive Turbocharger Compressor

2009-04-20
2009-01-1470
For the application of advanced clean combustion technologies, such as diesel HCCI/LTC, a compressor with high efficiency over a broad operation range is required to supply a high amount of EGR with minimum pumping loss. A compressor with high pitch of vaneless diffuser would substantially improve the flow range of the compressor, but it is at the cost of compressor efficiency, especially at low mass flow area where most of the city driving cycles resides. In present study, an ultra low solidity compressor vane diffuser was numerically investigated. It is well known that the flow leaving the impeller is highly distorted, unsteady and turbulent, especially at relative low mass flow rate and near the shroud side of the compressor. A conventional vaned diffuser with high stagger angle could help to improve the performance of the compressor at low end. However, adding diffuser vane to a compressor typically restricts the flow range at high end.
Technical Paper

Effect of Biodiesel and its Blends on Particulate Emissions from HSDI Diesel Engine

2010-04-12
2010-01-0798
The effect of biodiesel on the Particulate emissions is gaining significant attention particularly with the drive for the use of alternative fuels. The particulate matter (PM), especially having a diameter less than 50 nm called the Nanoparticles or Nucleation mode particles (NMPs), has been raising concerns about its effect on human health. To better understand the effect of biodiesel and its blends on particulate emissions, steady state tests were conducted on a small-bore single-cylinder high-speed direct-injection research diesel engine. The engine was fueled with Ultra-Low Sulfur Diesel (ULSD or B-00), a blend of 20% soy-derived biodiesel and 80% ULSD on volumetric basis (B-20), B-40, B-60, B-80 and 100% soy-derived biodiesel (B-100), equipped with a common rail injection system, EGR and swirl control systems at a load of 5 bar IMEP and constant engine speed of 1500 rpm.
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