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Technical Paper

Research on Braking Energy Recovery Strategy of Pure Electric Vehicle

2021-10-11
2021-01-1264
With the increasingly serious global environmental and energy problems, as well as the increasing number of vehicles, pure electric vehicles with its advantages of environmental protection, low noise and renewable energy, become an effective way to alleviate environmental pollution and energy crisis. Due to the current pure electric vehicle power battery technology is not perfect, the range of pure electric vehicle has a great limit. Through the braking energy recovery, the energy can be reused, the energy utilization rate can be improved, and the battery life of pure electric vehicles can be improved. In this paper, a pure electric vehicle is taken as the analysis object, and the whole vehicle analysis model is built. Through the comparative analysis, based on the driver's braking intention and vehicle running state, the braking energy recovery control strategy of double fuzzy control is proposed.
Journal Article

Prediction of Lithium-ion Battery's Remaining Useful Life Based on Relevance Vector Machine

2016-05-01
2015-01-9147
In the field of Electric Vehicle (EV), what the driver is most concerned with is that whether the value of the battery's capacity is less than the failure threshold because of the degradation. And the failure threshold means instability of the battery, which is of great danger for drives and passengers. So the capacity is an important indicator to monitor the state of health (SOH) of the battery. In laboratory environment, standard performance tests can be carried out to collect a number of related data, which are available for regression prediction in practical application, such as the on-board battery pack. Firstly, we make use of the NASA battery data set to form the observed data sequence for regression prediction. And a practical method is proposed to determine the minimum embedding dimension and get the recurrence formula, with which a capacity model is built.
Technical Paper

Research on the Performance of Battery Thermal Management System Based on Optimized Arrangement of Flat Plate Heat Pipes

2020-04-14
2020-01-0162
The thermal management system is essential for the safe and long-term operation of the power battery. The temperature difference between the individual cells exceeds the acceleration of the battery performance, which leads to battery out of use and affects the performance of the vehicle. Compared with the low heat transfer coefficient of the air-cooling system, the complex structure of the liquid-cooling system and the large quality of phase change material system, the heat pipe has high thermal conductivity, strong isothermal performance and light weight, it’s an efficient cooling element that can be used for thermal management. In this study, the flat plate heat pipe(FPHP) is used to manage the temperature of the battery, through experiments, the optimized placement of the flat heat pipe is obtained.
Technical Paper

Research on On-line Monitoring Methods of High Voltage Parameter in Electric Vehicles

2007-08-05
2007-01-3466
Safety control and protection strategy of high-voltage system of electric vehicles include analysis of circuit condition before connection to high voltage terminal, transient current prevention for capacitive load, real-time monitoring and analysis of high-voltage system during operation, disconnecting strategy of high voltage terminals, vehicle dynamic safety and cooperative management of electrical systems, etc. Monitoring and analysis of some critical parameters of high voltage system such as insulation, electrical harness and connector condition are the basis and difficulties in high-voltage safety and protection. This paper presents several mathematical models of monitoring critical parameters, and experiments were also done to evaluate the model. Disadvantages of the commonly used calculation method are discussed. Single point insulation defect model is introduced and diagnosis method of multiple points defect is also discussed.
Technical Paper

Hydrogen Fuel Cell Vehicles Technology and the Development Foreground

2009-04-20
2009-01-1015
The paper analyzes the technological features of hydrogen fuel cell vehicles, describes the changes that hydrogen fuel cell vehicles will bring to the automobile industry and the marketing modes, and proposes a brand-new marketing mode of “automobile supermarket”. It also introduces the opportunities and challenges that fuel cell technology will bring to the world energy technology, and puts forward a concept of “hydrogen energy network” to push the mutual development of both hydrogen fuel cell vehicles and hydrogen energy industry.
Technical Paper

Study on Diesel-LPG Dual Fuel Engines

2001-09-24
2001-01-3679
A new type of dual fuel supply system has been developed. This system is able to economically convert conventional diesel engines into dual-fuel engines like LPG/Diesel engines and CNG/Diesel engines, which are capable of either using single diesel fuel or using dual-fuel including both diesel and CNG fuel or both diesel and LPG fuel. These diesel-LPG engines have been applied to the diesel buses in the public transportation of Guangzhou city, one of the biggest cities in China, owning to their low soot emissions, excellent operating performances and extremely low cost as well. Compared with the diesel baseline engine, it was found that there were a significant reduction in soot emission and an improvement of the fuel consumption with the diesel-LPG engine. Also the strategy on LPG content is discussed in order to meet the demands for soot emission, fuel economy, transient performance and output power at the same time.
Technical Paper

A Method of Battery State of Health Prediction based on AR-Particle Filter

2016-04-05
2016-01-1212
Lithium-ion battery plays a key role in electric vehicles, which is critical to the system availability. One of the most important aspects in battery managements systems(BMS) in electric vehicles is the stage of health(SOH) estimation. The state of health (SOH) estimation is very critical to battery management system to ensure the safety and reliability of EV battery operation. The classical approach of current integration(coulomb counting) can't get the accurate values because of accumulative error. In order to provide timely maintenance and replacements of electric vehicles, several estimation approaches have been proposed to develop a reliable and accurate battery state of health estimation. A common drawback of previous algorithm is that the computation quantity is huge and not quite accurate, that is updated partially in this study.
Technical Paper

Big-Data Based Online State of Charge Estimation and Energy Consumption Prediction for Electric Vehicles

2016-04-05
2016-01-1200
Whether the available energy of the on-board battery pack is enough for the driver’s next trip is a major contributor in slowing the growth rate of Electric Vehicles (EVs). What’s more, the actual capacity of the battery pack depend on so many factors that a real-time estimation of the state of charge of the battery pack is often difficult. We proposed a big-data based algorithm to build a battery pack dynamic model for the online state of charge estimation and a stochastic model for the energy consumption prediction. And the good performance of sensors, high-bandwidth communication systems and cloud servers make it convenient to measure and collect the related data, which are grouped into three categories: standard, historical and real-time data. First a resistance-capacitance ( RC )-equivalent circuit is taken consideration to simplify the battery dynamics.
Technical Paper

Temperature Characteristics of Ternary-Material Lithium-Ion Battery for Vehicle Applications

2016-04-05
2016-01-1196
Traction batteries are operated in severe working conditions of wide temperature range as the vehicles run in different seasons and regions, which effects battery performance deeply. Investigation on the effect of temperature under such circumstances on battery performance is very significant to promote the application of traction battery. In this paper, some tests are conducted on a ternary-material lithium-ion battery at various temperatures. The cycling performance and some significant parameters are evaluated at the whole temperature range, especially at the extreme temperatures (below -10°C or above 45°C). The results show that the battery performance becomes poor obviously at low temperatures, which is reflected in the decreased terminal voltage and the faded discharge capacity, and at too high temperatures (above 45°C), power and capacity also decrease, which happens in the later period of discharge process.
Technical Paper

Battery Thermal Management System Using Water as a Phase Change Material

2017-10-08
2017-01-2454
In these years, the advantages of using phase change material (PCM) in the thermal management of electric power battery has been wide spread. Because of the thermal conductivity of most phase change material (eg.wax) is low, many researchers choose to add high conductivity materials (such as black lead). However, the solid-liquid change material has large mass, poor flow-ability and corrosively. Therefore, it still stays on experiential stage. In this paper, the Thermal characteristics of power battery firstly be invested and the requirements of thermal management system also be discussed. Then a new PCM thermal management has been designed which uses pure water as liquid phase change material, adopts PCM with a reflux device for thermal management.
Technical Paper

Experimental Study on Performance and Emission of Acetone-Ethanol and Gasoline Blends in a PFI Spark Ignition Engine

2016-04-05
2016-01-0833
To face the challenges of fossil fuel shortage and air pollution problems, there is growing interest in the potential usage of alternative fuels such as bio-ethanol and bio-butanol in internal combustion engines. The literature shows that the acetone in the Acetone-Butanol-Ethanol (ABE) blends plays an important part in improving the combustion performance and emissions, owing to its higher volatility. In order to study the effects of acetone addition into commercial gasoline, this study focuses on the differences in combustion, performance and emission characteristics of a port-injection spark-ignition engine fueled with pure gasoline (G100), ethanol-containing gasoline (E30) and acetone-ethanol-gasoline blends (AE30 at A:E volumetric ratio of 3:1). The tests were conducted at 1200RPM with the default calibration (for gasoline), at 3 bar and 5 bar BMEP under various equivalence ratios.
Technical Paper

A Numerical Study on the Effects of Hot EGR on the Operation of Natural Gas Engine Ignited by Diesel-Butanol Blends

2017-03-28
2017-01-0760
Butanol, which is a renewable biofuel, has been regarded as a promising alternative fuel for internal combustion engines. When blended with diesel and applied to pilot ignited natural gas engines, butanol has the capability to achieve lower emissions without sacrifice on thermal efficiency. However, high blend ratio of butanol is limited by its longer ignition delay caused by the higher latent heat and higher octane number, which restricts the improvement of emission characteristics. In this paper, the potential of increasing butanol blend ratio by adding hot exhaust gas recirculation (EGR) is investigated. 3D CFD model based on a detailed kinetic mechanism was built and validated by experimental results of natural gas engine ignited by diesel/butanol blends. The effects of hot EGR is then revealed by the simulation results of the combustion process, heat release traces and also the emissions under different diesel/butanol blend ratios.
Technical Paper

Experiment Study and Design of Self-excited Eddy Current Retarder

2013-11-27
2013-01-2825
Good braking performance is an important guarantee for the vehicle driving. In the condition of frequent or prolonged braking, the overheating problem for the traditional mechanical braking device causes the recession of the braking performance, which is a prominent problem especially for the commercial vehicle perennial traveling in the mountains. Eddy current retarder can reduce the mechanical brake load as a kind of auxiliary braking device. Thus, the temperature of the mechanical braking device would not be too high, and the traveling safety of the vehicle can be ensured. But eddy current retarder would cause an enormous impact for automobile battery when it starts up and huge electricity energy would be consumed which means that more automotive batteries are needed. Considering above, a kind of self-excited eddy current retarder is developed in the paper.
Technical Paper

A Layered Active Balance System for Lithium-ion Power Battery Based on Auxiliary Power

2022-08-30
2022-01-1132
In this paper, a high-efficiency and low-cost lithium-ion battery pack active balance system is designed. It adopts a distributed structure and consists of three parts: auxiliary power module, one-way isolated DC/DC conversion module, and a battery group. The battery single cells in the battery pack are layered and divided into m battery groups in total, and each battery group is composed of n battery single cells. Each battery group is connected to an isolated DC/DC conversion module, and all the conversion modules are connected in parallel with the auxiliary power. Taking the SOC average value of the all-single cells in one battery group as the balancing variable, the auxiliary power is controlled to charge the battery group with the lower SOC average value, so that the difference of the SOC average value of all battery groups is within the set threshold range, so as to realize the active balance of each battery group.
Technical Paper

Structural Design and Analysis of Battery Protection Device for Electric Truck

2021-04-06
2021-01-0795
The development of electrification is widely considered to be the key to the transportation industry. In recent years, the number of electric trucks on the road is increasing year by year, so the safety of electric trucks is of great importance. At present, the batteries of electric trucks are mostly arranged on the two sides of the trucks. The protective devices are only the guardrails fixed on the vehicle body, so the protective effect is poor. In view of this situation, this paper designed a battery protection device for electric truck. When the truck is hit in a side collision, the transverse guardrail first generates plastic deformation and absorbs kinetic energy. At this time, the collision force is transmitted to the energy-absorbing box along the moving direction of the side collision vehicle, and the energy-absorbing box is contracted to produce a buffer effect.
Technical Paper

Adaptive Hybrid Thermostat Control Strategy for Series Hybrid Electric Vehicles

2021-12-31
2021-01-7024
For series hybrid electric vehicles (SHEV), rule-based strategies are realistic and powerful in real-time applications. However, the previous rule-based strategy cannot strike a balance between the best fuel economy and the best battery performance while maintaining the advantages of real-time applications. In order to obtain higher efficiency and reduce battery consumption, we have developed an adaptive hybrid thermostat strategy. On the basis of maintaining the load leveling of the thermostat strategy, the threshold-changing mechanism is added to realize the adaptive adjustment of the engine starting power under different SOC conditions, so as to achieve the goal of prolonging the battery life. In addition, the more fuel-efficient emergency handling rules designed to further reduce comprehensive fuel consumption.
Technical Paper

Remaining Useful Life Prediction of Lithium-ion Battery Based on Data-Driven and Multi-Model Fusion

2022-03-29
2022-01-0717
With the rapid development of new energy vehicles, the echelon utilization of retired power battery has become an important factor to promote the healthy development of this industry, while the Remaining Useful Life (RUL), as the key reference factor for the echelon utilization of retired power battery, has attracted the attention and research of many scholars in recent years. At present, most prediction methods are based on off-line data, which cannot process real-time data in time, so it is difficult to realize online prediction of RUL. In order to realize the real-time online monitoring and high-precision calculation of lithium-ion battery RUL, this paper proposes a lithium-ion battery RUL prediction method based on data-driven and multi-model fusion. The one-dimensional Convolutional Neural Network (1D_CNN) is used for fast online feature extraction of one-dimensional battery capacity time series data to mine potential hidden information.
Technical Paper

Measurement and Evaluation of the Conversion of Thermal Energy Generated on the Contact Surface of the Brake Disc into Electrical Energy Using a Thermoelectric Generator

2022-03-29
2022-01-0188
Heat generated by friction between the brake discs and the brake pad causes the disc temperature to rise, which affects the braking performance. This flux generated from the contact surface of the vehicle brake disc not only affects the braking performance but also tends to be wasted and pollutes the environment. However, an accurate system is needed to make efficient use of this generated heat flux, which is usually wasted. Thermoelectric generators (TEGs) are solid-state gadgets utilized in the conversion of heat to electricity. Hence, the aim of this study is to convert the heat flux generated at the disc contact surface into electrical energy by employing a thermoelectric generator. In Addition, the energy harvested energy to power the battery, which in turn charges the temperature monitoring systems. Thermoelectric generators were positioned at different geometrical points of the brake discs to achieve optimal efficiency and energy storage possibilities.
Technical Paper

Thermal Management Design and Simulation of Symmetric Air-Cooled System for Lithium Battery

2023-04-11
2023-01-0517
Good heat dissipation of Lithium battery can prevent the battery from shortening its life due to rapid aging or thermal runaway. In this paper, an air-cooled structure of 5 series and 3 parallel battery packs is designed, which combines the advantages of series and parallel air ducts and optimizes the heat dissipation effect and the space ratio of air ducts. First, the heat generation model of NCR18650PF lithium battery is established, and the heat generation rate and time under different discharge rates are calculated. Combined with the working conditions of the battery itself, the necessity of battery pack heat dissipation was found.
Technical Paper

Temperature Control Characteristics of Automotive Power Battery Based on R-1233zd(E)’s Flowing Phase Change Heat Transfer

2018-04-03
2018-01-1191
Li-ion power battery is the core component of the electric vehicle power system, and the battery temperature will increase because of the electrochemical reaction of the Li-ion battery. The heat accumulates inside of the battery, which can degrade the working performance of the power battery and shorten the battery cycle life. At present, the wind cooling technology is relatively mature. However, it cannot achieve ideal heat dissipation effect under the working conditions of the high-power or high ambient temperature. In this research, the battery thermal management is carried out by the characteristics of the working fluid’s flowing phase change heat transfer. The phase change working fluid is R-1233zd(E) which is a kind of environmentally friendly liquid with nonconductive and nonflammable. It can achieve the purpose of controlling the battery’s temperature using the characteristics of isothermal heat absorption under different gas phase rate of phase change working fluid.
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