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The big engine that could With the stringent EPA 2015 regulations on large diesel engines for locomotive, marine, and stationary generator applications, the need for NOx reduction via urea SCR catalyst arises given the proven performance of urea SCR. Monitoring hydraulics Component producers and vehicle service providers offer their views of hydraulic diagnostics as the industry moves toward real-time, intelligent health monitoring, predictive failure software algorithms, and wireless notification. Engine management expands from minute movements to full vehicle Electronic controls grow in complexity as engine designers extend their scope to include hydraulics.

Hybrids step forward Electric and hydraulic systems trim fuel consumption and emissions, boost performance. Braking for safety Researchers developed a simplified ABS/EBS ECU test bench to research the brake force control function of the EBS system using HIL simulation technology. A metered look at dosing pumps High delivery accuracy, low weight, and dependably long life have made solenoid-operated pumps widely used in mobile applications.

Simulating off-highway hybrids With customers squeezed by fuel costs, off-highway OEMs are showing some interest in developing hybrid equipment. CAE simulation tools are needed because of lack of experience with such devices. Their functional complexity requires control system simulation throughout their lives. A hose is a hose is a hose Researchers develop a method for the precise mounting of a hydraulic hose model. Integrity sensing for safety Researchers from Purdue developed a capacitance-based method for monitoring the integrity of tires, hoses, and other polymeric products during manufacturing and throughout the useful product life.

Operators see bright screens in their future HMIs borrow from tablets, phones to help operators perform a broad range of tasks Small engine landscape Kubota engineers developed new small-displacement engines that adopt a common-rail system while optimizing the combustion system and injection characteristics. Sensitive to safety A growing number of digital sensors are among the tools being used to make sure failures are rare and injuries are even more infrequent.

Tackling biodiesel's technical challenges Caterpillar researchers are working to mitigate biodiesel's negative effects on engine components and aftertreatment systems. More for less Telematic systems are offering more features and functions for lower prices. Improving actuation speed and controllability With high-speed hydraulic proportional valves, the performance of existing cam phasing systems can be improved or the actuation mechanisms can be applied directly to engine valve actuation.

Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.

On the verge of the Digital Age Increasingly connected electrohydraulic systems and machine controls allow the high degree of controllability that's essential for automated operations. Miserly power systems Engineers push engine, transmission technologies to turn off fuel usage. All options on the table Powertrain developers who spoke at SAE COMVEC are leaving no stone unturned in their quest to trim emissions. Cab air quality: A critical component of operator comfort Focus on defining cab air quality, measuring it, and designing the needed performance into cabin designs and HVAC systems is intensifying. Expanding fast charging faster Tritium works to accelerate installation of DC fast-charging infrastructure to keep up with growing demand for commercial EVs.

Defending the heavy-vehicle cyber domain Cybersecurity experts explained at SAE COMVEC 2021 how they're preparing the next generation of thwarters to protect increasingly electrified, connected and automated trucks. Digitalization of product engineering ESI proposes "sustainable" product development via virtual prototyping to ensure operational safety and comfort for off-highway machines. Developing a next-gen VGT Engineers from Mitsubishi Heavy Industries refine the design of a variable geometry turbocharger for commercial vehicles. Editorial Insightful comments from COMVEC Lidar lets Vermeer automate baling processes Extending a Wankel future on hydrogen fuel Next-gen HMI crucial for ADAS efficacy Altair honors weight-saving innovations A bevy of battery and fuel-cell electric truck reveals Q&A Dr. Philip Stephenson, general manager of the PACCAR Technical Center, hones in on the potential efficacy of E-fuels, commercial-vehicle battery-swapping.

Accelerating truck autonomy Platform-agnostic interfaces, field data analytics and smart diagnostics will help the commercial-vehicle industry reach SAE Level 4 and 5 operations sooner. Upswing in outsourced EV testing As testing for electric commercial-vehicle propulsion systems surges, Drive System Design is rushing to expand its testing capabilities in the U.S. to keep up with the demand. Global emissions regs demand differing engine strategies The best choice in emissions-reducing technology varies for the U.S. versus Europe and elsewhere, a Jacobs expert details. Precision ag aids sustainability Deere expert Deanna Kovar, a 2021 SAE COMVEC keynoter, provides her thoughts on the future of autonomy, computer vision and machine learning, data management and more.

Editorial As Argo taps out, the AV industry resets The Navigator 2022 a mixed bag for the AV sector Volvo's New Sensor Sweet A Luminar Iris lidar in the 2024 EX90 is engineered to enhance both automated driving and safety. Inner Visions Automated-driving and ADAS functionalities continue to influence some of the latest cabin safety and materials trends. The Olfactory Factor in AV Interiors Aryballe Technology's unique sensors-on-a-chip solution aims to end the subjectivity of the human nose while neutralizing vehicle cabin odors. AV Life After Argo AI Every new industry sector goes through a consolidation process where the strongest survive, and so it is with automated and autonomous driving technologies. Robotic ADAS Testing Bridges the Sim Gap ASI's Swarming technology allows collision-avoidance and other tests at high speeds on vehicles that human drivers find hard to match. New Tools & Technologies

Economies of (drivetrain) scale Emissions challenges continue, but engine and transmission technology is advancing solutions and improving vehicle systems intergration. Searching for real-world responses Prototype testing is constantly changing as electronic technologies help transform equipment; design processes adjust as digital development evolves. Hydraulic brakes on one hand, air brakes on the other Building a better brake system had continued to challenge engineers for more than a century, as a changing world has demanded correspondingly advanced brake technology. Top technologies of 2007 A look back at some of the most significant technological innovations during the past year.

Operator station innovations Off-highway engineers work hard to provide comfort, ease of operation, and reliability to users. As an added challenge, they must design for operators who can spend an entire day working hard in their cab. Designing online Major developments in internet-based technologies are profoundly changing the engineering/design process, revolutionizing the way OEMs and suppliers do business, and speeding the industry's time-to-market. FEA simulation of an electrohydraulic system Researchers from the Milwaukee School of Engineering provide an accurate model of a typical magentic actuator Predicting injury in forklift upsets Researchers from the Biomechanics Institute present test results that demonstrate operators can prevent ejection and injury from a forklift if they are lap-belted and have either a winged seat or hip restraint.

Simulating cab noise and vibration Researchers at kubota and Doshisha University have established a prediction method for the engine-idling state using statistical energy analysis. Manufacturing cost estimating Caterpillar's ACT Group uses Micro Estimating Systems' computer-aided estimating program to increase efficiency and decrease operating costs in powder-metal part manufacturing. In search of greener pastures Agricultural OEMs are looking at the total life cycle to develop more environmentally conscious products and processes. Emissions and lubrication More stringent diesel emissions legislation is placing an increased burden on engine lubricant in the form of soot loading.

Engineering a cleaner off-highway world As engine manufacturers gear up to meet the next round of stringent emissions standards, equipment manufacturers are reviewing a number of design possibilities. Plugging in for safety Electronics dig deep to help protect operators and equipment. Leveraging the best of both worlds Combustion and aftertreatment technologies help engine manufacturers balance performance with emissions reduction.

Shrinking hydraulics The push to conserve fuel and reduce emissions is prompting major changes in system design. Aftertreatment temperature control Regeneration of a DPF burns off soot, but also raises exhaust gas temperature. Speed thrills: doing more tests in less time Quicker data gathering, simulation keep quality high despite time crunch. Green engineering The quest to alleviate environmental and efficiency pressures turns up 'small' material solutions with big benefits. A global forum Cummins executives lay the groundwork for a lively and informative discussion at this year's Commercial Vehicle Engineering Congress & Exhibition.

Electronics invade the cab Joysticks and displays lead the transitions from mechanical links. Developing alternatives According to Ford Power Products, hydrogen-powered engines can be a reality, but while waiting for them to be economical with a developed infrastructure, other alternatives to diesel and gasoline are available. Optimization of structural components Researchers from Dana present a new design methodology to develop structural components using computer-aided engineering tools.

In search of the perfect burn The simultaneous download pressures on NOx and PM continue to make research into higher injection pressures and alternative combustion solutions such as homogenous-charge compression ignition attractive. One way to stop a train A new self-energizing electrohydraulic brake offers the advantages of hydraulic brake actuation without the disadvantages of a centralized hydraulic power supply. A model combustion: from art to science Analysis tools, advanced hardware provide insight into combustion process, refining the cylinder's 'big bang.' The datalinked vehicle In the fields and on the job site with GPS.

Engine electronics come of age Changes in global standards, combined with engineering know-how, have resulted in a new generation of clean, quiet, and efficient engines. Operators are rolling in the chips Microprocessors and sensors are being combined to monitor the way that equipment is being used, then help operators to perform better in that environment. Gaining weight Perkins' influence in the off-highway industry grows as it evolves its global engine lines and expands its presence in the U.S. What's new at CONEXPO-CON/AGG, Part 2 of 2 A preview of some of the products and technologies that will be displayed at this year's event, scheduled March 15-19 in Las Vegas, NV. Engineering a career Off-highway companies are challenged not only by the ever-changing technology landscape, but also by finding the engineering talent to help them succeed in it.

Technology for small-engine emissions reduction Swiss researchers used a modern four-stroke engine in conjunction with a commercially available catalytic converter and special gasoline to develop a significantly cleaner-running walk-behind mower. Large-scale application of J1939 The SAE electronic systems communication standard provides a method for achieving engineering flexibility, product standardization, parts rationalization, service, and customer convenience. Focus on electronics OEMs and their suppliers are developing vehicle systems for improved vehicle operation and reliability/durability with the help of electronics. The following pages review some recent industry advancements. 2000 SAE International Off-Highway Congress: one for the ages From antique off-highway equipment to the latest in intelligent vehicle technology, the 2000 SAE International Off-Highway & Powerplant Congress & Exposition brings yesterday and tomorrow together today.

Checking on safety As safety moves into the spotlight, many diagnostic techniques ensure that all the elements work reliably. Going green, quietly The emphasis on reduced emissions is not about to affect teh attention given to the desired levels of comfort and refinement in vehicles.