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Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue, and Their Interactions Web Course RePlay

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Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. Captured from five, two-hour sessions, this course summarizes the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and environmental conditions.

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Metals Bundle

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Almost 75% of all elements are metals. Metals can be classified as either ferrous or non-ferrous and generally conduct electricity and heat well. Most metals are malleable and ductile and are, in general, heavier than other elemental substances. The following six eLearning courses are included in the Materials bundle. Each course is approximately one-hour in duration. See topics/outline for additional details. Introduction to Metals, Ferrous Metals, Nonferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel Exotic Alloys

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Hardness Testing

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This eLearning course focuses on Rockwell and Brinell hardness testing and Vickers and Knoop microhardness testing. Participants will learn about how the tests are performed, test sample requirements, test parameter selection, and testing requirements. The course can be completed in 30 minutes.

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High Temperature Materials Bundle

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Metals and alloys have different melting ranges depending on their chemistry. High temperature metals are much harder at room temperature, have exceptionally high melting points (usually above 2000 degree Celsius), and are resistant to wear, corrosion and deformation. The following five eLearning courses are included in the High Temperature Materials bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details.

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Fundamental Concepts of Turbocharging Modern Engines Current Practices and Trends Web Course RePlay

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Turbocharging is an integral part of many internal combustion engine systems. While it has long been a key to diesel engine performance, turbocharging is increasingly seen as an enabler in meeting many of the efficiency and performance requirements of modern automotive gasoline engines. This replay discusses the basic concepts of turbocharging and air flow management of four-stroke engines. It explores the fundamentals of turbocharging, system design features, performance measures, and matching and selection criteria. Topics include spark ignition, diesel engine systems, and the impact of different applications.

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Metallurgy of Steel: Principles

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Getting the strength and hardness you need in your steel requires knowledge of the effects of alloy composition and heat treating on steel properties. With knowledge of steel metallurgy you’ll be better able to: Select the most appropriate alloy and heat treating process for your application Evaluate suppliers Develop manufacturing processes Solve quality problems A good understanding of what can be done to modify the properties of steel is critical for being more productive and profitable.

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Ferrous Metals Bundle: Steel and Cast Iron

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Ferrous metals contain iron and are prized for their tensile strength and durability. Most are magnetic and contain a high carbon content which generally makes them, with the exception of wrought iron and stainless steel, vulnerable to rust. The following seven eLearning courses are included in the Ferrous Materials Bundle: Steel and Cast Iron. Each course is approximately one-hour in duration. Modules include: Introduction to Physical Properties, Introduction to Mechanical Properties, Introduction to Metals, Hardness Testing, Ferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel.

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Nonferrous Metals Bundle

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Nonferrous materials are malleable, are non-magnetic, and have no iron content which gives them higher resistance to rust and corrosion. The following five eLearning courses are included in the Nonferrous Metals bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties  This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density.

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Introduction to Materials Bundle

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The following six eLearning courses are included in the Introduction to Materials bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties  This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density.

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FEA Beyond Basics: Nonlinear Analysis Web Course RePlay

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Finite Element Analysis (FEA) has been an indispensable tool for design simulation for several decades but this wide spread use has been limited to simple types of analyses. Relatively recently, more advanced analyses have given easy-to-use interfaces enabling design engineers to simulate problems formerly reserved for analysts. FEA Beyond Basics targets the FEA users who wish to explore those advanced analysis capabilities. It will demonstrate how to move past the ubiquitous linear structural analysis and solve structural nonlinear problems characterized by nonlinear material, large displacements, buckling or nonlinear connectors.

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Battery Management Connection and Control

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Introduction to Power Electronic Converters: In this course, you will learn why we need power converters. We will discuss the basic principles of power conversion and you will receive a brief overview of the various types of power converters. You will learn how to recognize different voltage, current, and power levels, as well as the AC or DC character of electrical power, through examples of common, present-day electrical applications. Power conversion and efficiency in battery systems: In this course, you will be taken into the lab to get acquainted with power conversion principles and efficiency measurements.

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Materials to Electrodes

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This course provides a deep yet simple explanation of the operational principles of a rechargeable battery. The course spotlights the importance and discusses the fundamentals of the ‘electrochemical cell’ which is the heart of any battery system independent of the storage size. A direct link is set forth between the chemical nature of the cell components and the storage properties of interest such as ‘electromotive force’ and gravimetric & volumetric capacities. Specific attention is directed towards lithium-ion batteries by presenting more details about the materials of choice for the anode/cathode together with their synthesis methods.

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Adhesives Bundle

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Manufacturers increasingly rely on adhesives to assemble a variety of products, such as cars, computers, furniture, and toys. An adhesive is a substance used to join two or more materials. Adhesive bonding is the process of placing an adhesive between two surfaces, or substrates, and allowing it to harden, or cure. Structural adhesives are most commonly used in adhesive bonding, since they can easily withstand heavy loads. Epoxies, anaerobics, acrylics, silicones, urethanes, and cyanoacrylates are commonly used structural adhesives. These courses explain the fundamental concepts of adhesive bonding as they apply to product assembly.

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Introduction to Design of Experiments (DOE) for Engineers

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Design of Experiments (DOE) is a methodology that can be effective for general problem solving, as well as for improving or optimizing product design and manufacturing processes. Specific applications of DOE include, but are not limited to, identifying root causes to quality or production problems, identifying optimized design and process settings, achieving robust designs, and generating predictive math models that describe physical system behavior. This introductory eLearning course provides an example scenario to give learners the opportunity to discover situations that may warrant a designed experiment.

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Principles of Metallurgy

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This online course teaches the basic microscopic structures present inside of metals, how these structures and metal composition influence metal strength, and how these structures can be modified using common manufacturing processes to obtain specific mechanical properties. Several examples are presented to demonstrate how common alloying and manufacturing methods are used to modify the microscopic structures and properties of metals. It includes twelve modules that are five to 25 minutes in length, followed by a quiz.

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Tensile Testing

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This online course teaches about tensile testing of metals with a focus on how the testing is performed and tensile properties are measured. It includes one module followed by a quiz.

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Accelerated Test Methods for Ground and Aerospace Vehicle Development

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Engineers and managers involved with product development are continually challenged to reduce time to market, minimize warranty costs, and increase product quality. This results in less time for testing, which means the need for effective accelerated test procedures has never been greater. Accelerating your testing program sounds great, but how do you begin? This course starts by taking a look at statistical models for reliability testing. It looks specifically at how sample size and testing timeframe affect what you’re able to do versus what you'd ideally do with more time and money.

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Polymers Bundle

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This course discusses the properties and applications of thermoplastics, including an overview of the amorphous and semi-crystalline molecular regions found in thermoplastics, and describes common processing methods for thermoplastics, such as injection molding and extruding. Thermosets This course introduces participants to the key characteristics and types of thermosets as well as common processing methods. Courses listed above are available only as part of a TooliingU bundle.  Custom bundles of any five or more ToolingU courses are available upon request as a Corporate Learning Solution.

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Battery Testing

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This course discusses different methods for battery testing. The importance of testing, related standards, needed testing infrastructure and analysis tools are individually tackled. This series also highlights how the output of battery testing is viable for battery modelling that supports the battery use phase and can possibly be implemented on battery management systems.

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Testing Models the Right Way – From Requirements to Model Testing

This training class provides a comprehensive overview of the principles, processes, and objectives of model testing – from requirements to model tests. We offer step-by-step guidance from creating requirements-based test specifications, through testing TargetLink and/or Embedded Coder models, to automated test evaluation based on test assessments and back-to-back/regression tests. In particular, we will emphasize ISO 26262-compliant test management and explain the test process for MiL and SiL, as well as tracing requirements to test specifications and test assessments.