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The rapid expansion of the market for remotely piloted aircraft (RPA) includes a particular interest in 10-25 kg vehicles for monitoring, surveillance, and reconnaissance. Power-plant options for these aircraft are often 10-100 cm3 internal combustion engines. Both power and fuel conversion efficiency decrease with increasing rapidity in the aforementioned size range. Fuel conversion efficiency decreases from ∼30% for conventional-scale engines (>100 cm3 displacement) to <5% for micro glow-fuel engines (<10 cm3 displacement), while brake mean effective pressure decreases from >10 bar (>100 cm3) to <4 bar (<10 cm3). Based on research documented in the literature, the losses responsible for the increase in the rate of decreasing performance cannot be clearly defined. Energy balances consisting of five pathways were experimentally determined on two engines that are representative of Group-2 RPA propulsion systems and compared to those in the literature for larger and smaller engines.

Advances in the past decade of the energy and power densities of lithium-ion based batteries for hybrid electric vehicles and various consumer applications have been substantial. Rechargeable high rate lithium-ion batteries are now exceeding 6 kW/kg for short discharge times (<15 seconds). Rechargeable lithium-ion polymer batteries, for applications such as remote-control aircraft, are achieving simultaneously high energy density and high power density (>160 Whr/kg at >1.0 kW/kg). Some preliminary test data on a rechargeable lithium-ion polymer battery is presented. The use of high rate rechargeable lithium-ion batteries as a function of onboard power, electric laser power level, laser duty cycle, and total mission time is presented. A number of thermal management system configurations were examined to determine system level weight impacts. Lightweight configurations would need a regenerative thermal energy storage subsystem.

The Engine Supplier Base Initiative (ESBI) is a joint Air Force/Industry cooperative agreement aimed at achieving affordable precision investment cast airfoil and large structural components for man-rated gas turbine engines. The ESBI program will obtain these goals through the implementation of business and technology improvements with specific focus on increased product quality and reduced cycle time. This program has brought together competitors in the business to solve sector wide problems. This paper presents the framework of the teaming approach as well as results achieved in quality and cycle time improvements through technical and business process improvements.

The concept of geomagnetic cutoff rigidities is presented in relation to the determination of radiation dosage from galactic cosmic rays and solar proton events. Examples for both aircraft routes and spacecraft orbits are presented.

Aircraft power demands continue to increase with the increase in electrical subsystems. These subsystems directly affect the behavior of the power and propulsion systems and can no longer be neglected or assumed linear in system analyses. The complex models designed to integrate new capabilities have a high computational cost. Hardware-in-the-loop (HIL) is being used to investigate aircraft power systems by using a combination of hardware and simulations. This paper considers three different real-time simulators in the same HIL configuration. A representative electrical power system is removed from a turbine engine simulation and is replaced with the appropriate hardware attached to a 350 horsepower drive stand. Variables are passed between the hardware and the simulation in real-time to update model parameters and to synchronize the hardware with the model.

As technology for both military and civilian aviation systems mature into a new era, techniques to test and evaluate these systems have become of great interest. To achieve a general understanding as well as save time and cost, the use of computer modeling and simulation for component, subsystem or integrated system testing has become a central part of technology development programs. However, the evolving complexity of the systems being modeled leads to a tremendous increase in the complexity of the developed models. To gain confidence in these models there is a need to evaluate the risk in using those models for decision making. Statistical model validation techniques are used to assess the risk of using a given model in decision making exercises. In this paper, we formulate a transient model validation challenge problem for an air cycle machine (ACM) and present a hardware test bench used to generate experimental data relevant to the model.

A two-port fuel-injection (PFI) system is added to a Rotax 914 four-cylinder spark-ignition engine to allow two fuels of different reactivity to be injected simultaneously in order to vary the fuel octane number during engine operation. Engine performance using the dual-fuel PFI system is compared to that using injection of primary-reference-fuel (PRF) blends via a single-PFI system for fuel octane ratings of 50, 70, and 87 octane. The on-the-fly octane control of dual-PFI system is found to control fuel-octane well enough to produce maximum indicated mean effective pressure (IMEPn) results within ± 2% of single-PFI PRF IMEPn results. IMEPn is compared among dual-PFI blends from 20 to 87 octane, neat n-heptane, neat JP-8, and JP-8/isooctane blends. Maximum IMEPn for these fuels is established for the Rotax 914 engine operating from 2500 to 5800 rev/min.

A Distributed Engine Control Working Group (DECWG) consisting of the Department of Defense (DoD), the National Aeronautics and Space Administration (NASA)- Glenn Research Center (GRC) and industry has been formed to examine the current and future requirements of propulsion engine systems. The scope of this study will include an assessment of the paradigm shift from centralized engine control architecture to an architecture based on distributed control utilizing open system standards. Included will be a description of the work begun in the 1990's, which continues today, followed by the identification of the remaining technical challenges which present barriers to on-engine distributed control.

Side-facing seats are present in a variety of aircraft. During impact, these seats load the occupants in a different manner than typical forward-facing seats, namely the occupants are exposed to a lateral impact. In order to minimize injury during a crash, it is necessary for the occupants to prepare themselves and be situated in a position for maximum protection. In an effort to understand occupant initial position in a side-facing seat, a 3-D rigid-body model was developed of a side-facing seat configuration with three occupants, using the Articulated Total Body (ATB) program. The occupants were seated side-by-side in webbed troop-style seats, and each occupant was restrained by a lap belt. Three different initial occupant positions were studied, and each of the three occupants in a given simulation were seated in the same position. A 10 G lateral pulse with an approximate duration of 200 ms was applied to the vehicle.

The Air Force Research Laboratory Deployment and Sustainment Division (AFRL/HES), in coordination with Arthur D. Little, Inc., has undertaken a system-of-systems approach to defining and designing aerospace ground equipment (AGE). This method is usually used to take advantage of the open architecture nature of ne and developing electronics through modular design. This paper discusses how we applied it across the electronic, mechanical, and structural aspects of AGE to research and develop a new concept to meet the burgeoning needs of the 21st century Air Force.

As part of the DoD/NASA Lithium-Ion and More-Electric Aircraft (MEA) development programs, in-house life-testing and performance characterization of lithium-ion batteries of sizes 1-20 amp-hours (Ah) were performed. Using AC impedance spectroscopy, the impedance behavior of lithium-ion cells with respect to temperature, cycle number, electrode, and state-of-charge was determined. Cell impedance is dominated by the positive (cathode) electrode, increases linearly with cycle number, and exponentially increases with decreasing temperature. From cell performance testing, we have seen the cell behavior is extremely sensitive to the ambient temperature. Preliminary battery performance results as well as AC impedance and life cycle test results are presented below.

Rotating Heat Pipe (RHP) technolog y is being developed for high speed (>20 krpm) regimes of electric motor/generator cooling. The motivation for this research is the potential application of the high speed RHPs for the thermal management of advanced rotating electrical machines. The passive nature and relatively simple features of this device are attractive for the removal of waste heat from the rotors of electric machines. Interesting air-cooling experimental results of two high speed RHPs designed, fabricated and tested at AFRL are presented here. Emphasis is made on external heat removal concepts useful for cooling the RHP condenser in order to be successful in promoting this technology to real world problems.

The performance and life of lithium-ion batteries is highly dependent on factors such as temperature, charge/ discharge rate, depth-of-discharge (DOD), charge cut-off voltage, and battery design. The purpose of this on-going investigation is to characterize the state-of-the-art in lithium-ion battery performance and life as a function of some of these factors. Cycle life data on 18650 cells as well as a four cell series connected 20 Ahr lithium-ion battery (16.4 volt) is presented. External cell temperatures as a function of discharge rate and location for 20 Ahr lithium-ion cell are given. Preliminary ac impedance results for the 20 Ahr cell are also given.