Search Results

During the last years extensive work has been done to design and develop the Closed-Loop Air Revitalization System ARES. The potential of ARES e.g. as part of the ISS ECLSS is to significantly reduce the water upload demand and to increase the safety of the crew by reducing dependence on re-supply flights. The design is adapted to the interfaces of the new base lined Russian MLM module as possible location for a future installation of ARES. Due to the lack of orbital support equipment and interfaces to a waste water bus, to a feed water supply line and due to the availability of only one single vent line it was necessary to make the ARES process water loop as independent as possible from the host vehicle. Another optimization effort was to match the CO2 desorption profile with the available hydrogen flow to achieve a sufficient water recovery performance, while meeting all related safety requirements, minimizing complexity and improving reliability.

This paper describes the transient simulation of a single-phase mechanically pumped fluid loop (MPFL) thermal control system, developed in the frame of the European Space Agency ARTES 8 (Advanced Research in Telecommunication Systems - Large Platform Program) program. MPFL is intended to cool a part of the payload on a high power telecommunication satellite. A transient simulation has been implemented using ESATAN/FHTS; hence the results have been correlated with the test results, obtained from full scale MPFL testing, using real on-orbit profiles. The most considerable parts of the activities described herein are simulation of the thermal control law, verification of control parameters during thermo-hydraulic testing and the subsequent correlation.

European Space Agency's (ESA's) Columbus module was launched on February 7, 2008. This marks the completion of more than 10 years of development. It is a major step forward for Europe in the area of Environmental Control and Life Support (ECLS) as Columbus contains several major assemblies which have been developed in Europe. These include the Condensing Heat Exchanger, Condensate Water Separator and the Cabin Fans. The paper gives a short overview of the system and its features and it will report the experiences from the initial activation and operations phase.

ESA has been developing regenerative physicochemical air revitalisation technology for more than 20 years. The effort is now maturing into a flight demonstration experiment which is planned to be located in the Columbus module on ISS. The experiment shall be sized for a crew of three. It will comprise a CO2 concentration assembly, a Sabatier reactor and an electrolyser. The paper describes the adaptation of ARES to the available Columbus interfaces as well as ARES development status, performances, benefits to the ISS and operational agreements with ISS partners.

The Closed-Loop Air REvitalisation System ARES is a regenerative life support system for closed habitats. With regenerative processes the ARES covers the life support functions: 1. Removal of carbon dioxide from the spacecraft atmosphere via a regenerative adsorption/desorption process, 2. Supply of breathable oxygen via electrolysis of water, 3. Catalytic conversion of carbon dioxide with hydrogen to water and methane. ARES will be accommodated in a double ISPR Rack which will contain all main and support functions like power and data handling and process water management. It is foreseen to be installed onboard the International Space Station (ISS) in the Columbus Module in 2013. After an initial technology demonstration phase ARES shall continue to operate thus enhancing the capabilities of the ISS Life Support System as acknowledged by NASA [5]. Due to its regenerative processes ARES will allow a significant reduction of water upload to the ISS.

The development process of space mission software has to go through numerous steps, from early dimensioning factors at system level (e.g. energy to be consumed by a system, weight of equipment) to the description of low-level software concerns (tasks period, etc.). Most of the time, mission components are taken or derived from existing projects and use well-known best practices: hardware and software concerns are designed from a set of existing components, and are usually well tested and documented. However, teams, with different technical backgrounds, and development approaches, achieve the design. This adds incidental complexity to the design of a common architecture and its verification. Consequently, even if design of new systems is close to existing ones, the recurring key challenge is to reconcile the different views built by these teams, and to ensure that all properties are preserved and validated.

ESARAD is an integrated suite of analysis tools for thermal radiative analysis. The suite provides modules for: • Geometry Definition; • Calculation of view factor, radiative exchange factor and solar, albedo and planet flux results; •Visualization of models in orbit with pre- and post-processing of radiative and thermal results; • Reporting of all aspects of the model; and • Generation of Input Files for Thermal Analysis tools. ESARAD is driven by a fully developed GUI, providing the user with a simple, intuitive windows, menus, forms interface to all its features. A modern, block structured language can also be used to run ESARAD. This gives the advanced user great power and flexibility to perform the most complex analyses. ESARAD was designed and developed between 1988 and 1991 to replace the VWHEAT software used by ESA at that time.

The Columbus Orbital Facility is being developed as the European laboratory contribution to the United States' led International Space Station programme. The need to exchange thermal mathematical models frequently amongst the Space Station partners for thermal analyses in support of their individual programme milestone, integration and verification activities requires the development of a commonly agreed and effective approach to identify and validate mathematical models and environments. The approach needs to take into account the fact that the partners have different model and software tool requirements and the fact that the models need to be properly tailored to include all the relevant design features. It must also decouple both programmes from the unavoidable design changes they are still undergoing. This problem presents itself for both active and passive thermal interfaces.

The Automated Transfer Vehicle (ATV) Thermal Control System (TCS) has the task to ensure the required internal environment at level of pressurized module and to thermally control the not pressurised modules and installed equipment, using passive and active control means, in response to the relevant applicable requirements. The ATV vehicle is assially subdivided into three main modules: the Integrated Cargo Carrier (ICC), the Equipped Avionics Bay (EAB) and the Equipped Propulsion Bay (EPB). Each of these modules present elaborated and specific thermal design solutions, to satisfy the different required operative tasks. The extensive thermal analysis campaign performed at ATV vehicle level and in progress for the next Qualification Review (QR) to justify and support the thermal control design solutions and verification status is described.

Given the constraints of the current launchers, manned exploration beyond LEO implies long time missions, a high mass of metabolic consumables and consequently regenerative life support technologies developments. To validate their efficiency, as well as their reliability, these technologies need to be tested in the most analog conditions (i.e. isolation, limited spare part, …). A large number of these conditions are met in the new permanent French-Italian settlement called Concordia, currently being built in the Antarctic continent. Over the last 15 years, ESA developed regenerative life support technologies. Two of these technologies: a Grey Water Treatment Unit and a Black Water Treatment Unit are currently assembled at the size of 15 to 70 persons to fulfill the Concordia crew needs The first technology is a multi step filtration system and will recycle the shower, washing machine, dish washer and cleaning water.

For the last 10 years, ESA has initiated Life Support activities to prepare long-term manned missions. Although a large part of these activities were based on physico-chemical technologies, biological processes were considered as well. A few projects were initiated: air contaminants removal (e.g. BAF) up to the complete and complex approach of artificial ecosystems (e.g. MELISSA). In order to make a complete survey of the existing developments, to evaluate their advantages and weaknesses, to identify the needs of future projects, as well as to understand the interest of industry, an Advanced Life Support Workshop has been organised in April 1999 by ESA. This paper reviews the existing developments and presents the recommendations of the workshop. A specific part is devoted to the projects in collaboration with the ESA Life Sciences community and the results of the 1999 announcement of opportunity, which included Biological life Support.

1 The Closed-Loop Air REvitalisation System ARES is a proof of technology Payload. The objective of ARES is to demonstrate with regenerative processes: the provision of the capability for carbon dioxide removal from the module atmosphere, the return supply of breathable oxygen within a closed-loop process, the conversion of the hydrogen, resulting from the oxygen generation via electrolysis, to water. The ARES Payload is foreseen to be installed - in 2012 - onboard the ISS in the Columbus Module. The operation of ARES - in a representative manned microgravity environment - will produce valuable operational data on a system which is based on technologies which are different from other air revitalization systems presently in use. The ARES Technology Demonstrator Payload development started in 2003 with a Phase B, see references [1], [2], [3] and [4]. ARES is presently in Phase C1 and a PDR is scheduled for the beginning of 2009.