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The National Aeronautics and Space Administration's (NASA) planned future missions set stringent demands on the design of the Portable Life Support System (PLSS), requiring dramatic reductions in weight, decreased reliance on supplies and greater flexibility for Extravehicular Activity (EVA) duration and objectives. Use of regenerable systems that reduce weight and volume of the space suit life support system is of critical importance to NASA, both for low orbit operations and for long duration manned missions. The carbon dioxide and humidity control unit in the existing PLSS design is relatively large, since it has to remove and store eight hours worth of carbon dioxide (CO2). If the sorbent regeneration can be carried out during the EVA with a relatively high regeneration frequency, the size of the sorbent canister and weight can be significantly reduced.

Extended manned missions to the lunar and martian surfaces pose new challenges for active thermal control systems (ATCS's). Moderate-temperature heat rejection becomes a problem during the lunar day, when the effective sink temperature exceeds that of the heat-rejection system. The martian atmosphere poses unique problems for rejecting moderate-temperature waste heat because of the presence of carbon dioxide and dust. During a recent study, several ATCS options including heat pumps, radiator shading devices, and single-phase flow loops were considered. The ATCS chosen for both lunar and martian habitats consists of a heat pump integral with a nontoxic fluid acquisition and transport loop, and vertically oriented modular reflux-boiler radiators. The heat pump operates only during the lunar day. The lunar and martian transfer vehicles have an internal single-phase water-acquisition loop and an external two-phase ammonia rejection system with rotating inflatable radiators.

The International Space Station (ISS) Russian Segment currently provides potable water dispensing capability for crewmember food and beverage rehydration. All ISS crewmembers rehydrate Russian and U.S. style food packages from this location. A new United States On-orbit Segment (USOS) Potable Water Dispenser (PWD) is under development. This unit will provide additional potable water dispensing capability to support an on-orbit crew of six. The PWD is designed to provide incremental quantities of hot and ambient temperature potable water to U.S. style food packages. It will receive iodinated water from the Fuel Cell Water Bus in the U.S. Laboratory element. The unit will provide potable-quality water, including active removal of biocidal iodine prior to dispensing. A heater assembly contained within the unit will be able to supply up to 2.0 liters of hot water (65 to 93°C) every thirty minutes.

Fire detection, post fire atmospheric monitoring, fire extinguishing, and post fire atmospheric cleaning are vital components of a spacecraft fire response system, Preliminary efforts focused on the technology evaluation of fire detection, post fire atmospheric monitoring and post fire cleanup systems under realistic conditions are described in this paper. While the primary objective of testing is to determine the performance of a smoke mitigation filter, supplemental evaluations measuring the smoke-filled chamber handheld Commercial Off The Shelf (COTS) atmospheric monitoring devices (combustion product monitors) are conducted. The test chamber consists of a 1.4 cubic meter (50 cu. ft.) volume containing a smoke generator.

Future National Aeronautics and Space Administration (NASA)-planned missions set stringent demands on the design of the Portable Life Support Systems (PLSS), requiring dramatic reductions in weight, decreased reliance on supplies and greater flexibility on the types of missions. Use of regenerable systems that reduce weight and volume of the Extravehicular Mobility Unit (EMU) is of critical importance to NASA, both for low orbit operations and for long duration manned missions. TDA Research, Inc. (TDA) is developing a high capacity, rapid cycling sorbent to control CO2 and humidity in the space suit ventilation loop. The sorbent can be regenerated using space vacuum during the EVA, eliminating all duration-limiting elements in the life support system. This paper summarizes the results of the sorbent development and testing, and evaluation efforts.

Increased nickel concentrations in the IATCS coolant prompted a study of the corrosion rates of nickel-brazed heat exchangers in the system. The testing has shown that corrosion is occurring in a silicon-rich intermetallic phase in the braze filler of coldplates and heat exchangers as the result of a decrease in the coolant pH brought about by cabin carbon dioxide permeation through polymeric flexhoses. Similar corrosion is occurring in the EMU de-ionized water loop. Certain heat exchangers and coldplates have more silicon-rich phase because of their manufacturing method, and those units produce more nickel corrosion product. Silver biocide additions did not induce pitting corrosion at silver precipitate sites.

This paper describes the Orbiter silica tile thermal protection system (TPS); the inherent moisture, absorption problems associated with low-density, highly porous insulation systems; and methods used to minimize and/or prevent water ingestion into the TPS tile. The test programs associated with developing water repellent agents for the tiles, application technique development, flight test program results, and material improvements are discussed.

Waste water pretreatment and recovered water posttreatment techniques are essential for Space Station life support in order to achieve the necessary quality required of recycled water. This paper identifies methods of pre- and post-treatment applicable to spacecraft water recovery by distillation. The results of laboratory investigations show that oxidizers, which typically have been components of urine pretreatment formulas, produce many volatile organic compounds that contaminate the distillate and must later be removed by posttreatment. Two new nonoxidizing urine pretreatment formulas have been tested which minimize the generation of volatile organics and thereby significantly reduce posttreatment requirements. Three posttreatment methods were identified from among the many candidates that look promising (either alone or in combination) for removing organic contaminants in recovered water to nondetectable or barely detectable levels.

The International Space Station (ISS) is gaining many new capabilities in 2008. The delivery of the United States Operation Segment (USOS) Regenerative Environmental Control and Life Support (ECLS) Systems allow for the ISS crew expansion from 3 to 6 members. The ability to process recovered condensate and produce oxygen from water has been available on the Russian Segment (RS) since the astronauts and cosmonauts have been living on the ISS. The U.S. systems introduce the ability to process urine in addition to condensate greatly reducing the amount of water needed from the ground each year while also reducing the amount of time astronauts need to spend maintaining the systems. However, the interconnectedness of these systems may create operational difficulties and cause the loss of otherwise recoverable water. This paper outlines the current and future USOS and Russian system architectures, system interdependencies and the inter-segment relationships.

The International Space Station (ISS) United States Operational Segment (USOS) currently provides a Temporary Sleep Station (TeSS) as crew quarters for one crewmember in the Laboratory Module. The Russian Segment provides permanent crew quarters (Kayutas) for two crewmembers in the Service Module. The TeSS provides limited electrical, communication, and ventilation functionality. A new permanent rack sized USOS ISS Crew Quarters (CQ) is being developed. Up to four CQs can be installed into the Node 2 element to increase the ISS crewmember size to six. The new CQs will provide private crewmember space with enhanced acoustic noise mitigation, integrated radiation reduction material, controllable airflow, communication equipment, redundant electrical systems, and redundant caution and warning systems.