Search Results

Transport Canada, through its ecoTECHNOLOGY for Vehicles program, retained the services of the National Research Council Canada to undertake a test program to examine the operational and human factors considerations concerning the removal of the side mirrors on a Class 8 tractor equipped with a 53 foot dry van semi-trailer. Full scale aerodynamic testing was performed in a 2 m by 3 m wind tunnel on a system component basis to quantify the possible fuel savings associated with the removal of the side mirrors. The mirrors on a Volvo VN780 tractor were removed and replaced with a prototype camera-based indirect vision system consisting of four cameras mounted in the front fender location; two cameras on either side of the vehicle. Four monitors mounted in the vehicle - two mounted on the right A-pillar and two mounted on the left A-pillar - provided indirect vision information to the vehicle operator.

The 9-meter wind tunnel of the National Research Council (NRC) of Canada is equipped with a boundary layer suction system, center belt and wheel rollers to simulate ground motion relative to test articles. Although these systems were originally commissioned for testing of full-scale automotive models, they are appropriately sized for ground simulation with half-scale tractor-trailer combinations. The size of the tunnel presents an opportunity to test half-scale commercial vehicles at full-scale Reynolds numbers with a model that occupies 3% of the test section cross-sectional area. This study looks at the effects of ground simulation on the force and pressure data of a half-scale model with rotating tractor wheels. A series of model changes, typical of a drag reduction program, were undertaken and each configuration was tested with both a fixed floor and with full-ground simulation to evaluate the effects of this technology on the total and incremental drag coefficients.

Terrestrial winds play an important role in affecting the aerodynamics of road vehicles. Of increasing importance is the effect of the unsteady turbulence structure of these winds and their influence on the process of optimizing aerodynamic performance to reduce fuel consumption. In an effort to predict better the aerodynamic performance of heavy-duty vehicles and various drag reduction technologies, a study was undertaken to measure the turbulent wind characteristics experienced by heavy-duty vehicles on the road. To measure the winds experienced on the road, a sport utility vehicle (SUV) was outfitted with an array of four fast-response pressure probes that could be arranged in vertical or horizontal rake configurations that provided measurements up to 4.0 m from the ground and spanning a width of 2.4 m. To characterize the influence of the proximity of the vehicle on the pressure signals of the probes, the SUV and its measurements system was calibrated in a large wind tunnel.

Turbulence is known to influence the aerodynamic and aeroacoustic performance of ground vehicles. What is not thoroughly understood are the characteristics of turbulence that influence this performance and how they can be applied in a consistent manner for aerodynamic design and evaluation purposes. Through collaboration between Transport Canada and the National Research Council Canada (NRC), a project was undertaken to develop a system for generating road-representative turbulence in the NRC 9 m Wind Tunnel, named the Road Turbulence System (RTS). This endeavour was undertaken in support of a larger project to evaluate new and emerging drag reduction technologies for heavy-duty vehicles. A multi-stage design process was used to develop the RTS for use with a 30% scale model of a heavy-duty vehicle in the NRC 9m Wind Tunnel.

A truck platooning system was tested using two heavy-duty tractor-trailer trucks on a closed test track to investigate the sensitivity of intentional lateral offsets over a range of intervehicle spacings. The fuel consumption for both trucks in the platoon was measured using the SAE J1321 gravimetric procedure while travelling at 65 mph and loaded to a gross weight of 65,000 lb. In addition, the SAE J1939 instantaneous fuel rate was calibrated against the gravimetric measurements and used as proxy for additional analyses. The testing campaign demonstrated the effects of intervehicle gaps, following-vehicle longitudinal control, and manual lateral control. The new results are compared to previous truck-platooning studies to reinforce the value of the new information and demonstrate similarity to past trends. Fuel savings for the following vehicle was observed to exceed 10% at closer following distances.

The 9-meter wind tunnel of the National Research Council (NRC) of Canada is commonly employed in testing of class 8 tractors at full- and model-scales. In support of this work a series of tests of an identical model at full- and half-scale were performed to investigate some of the effects resulting from simulation compromises. Minimum Reynolds Number considerations drive the crucial decisions of what scale and speed to employ for testing. The full- and half-scale campaigns included Reynolds Number sweeps allowing conclusions to be reached on the minimum Reynolds number required for testing of fully-detailed commercial truck models. Furthermore the Reynolds sweeps were repeated at a variety of yaw angles to examine whether the minimum Reynolds Number was a function of yaw angle and the resulting flow regime changes. The test section of the NRC 9-meter wind tunnel is not sufficiently long to accommodate a full-scale tractor and a typical trailer length of 48′ or more.

The influence of fuel aromatics type on the particulate matter (PM) and NOx exhaust emissions of a heavy-duty, single-cylinder, DI diesel engine was investigated. Eight fuels were blended from conventional and oil sands crude oil sources to form five fuel pairs with similar densities but with different poly-aromatic (1.6 to 14.6%) or total aromatic (14.3 to 39.0%) levels. The engine was tuned to meet the U.S. EPA 1994 emission standards. An eight-mode, steady-state simulation of the U.S. EPA heavy-duty transient test procedure was followed. The experimental results show that there were no statistically significant differences in the PM and NOx emissions of the five fuel pairs after removing the fuel sulphur content effect on PM emissions. However, there was a definite trend towards higher NOx emissions as the fuel density, poly-aromatic and total aromatic levels of the test fuels increased.

An integrated adaptive cruise control (ACC) and cooperative ACC (CACC) was implemented and tested on three heavy-duty tractor-trailer trucks on a closed test track. The first truck was always in ACC mode, and the followers were in CACC mode using wireless vehicle-vehicle communication to augment their radar sensor data to enable safe and accurate vehicle following at short gaps. The fuel consumption for each truck in the CACC string was measured using the SAE J1321 procedure while travelling at 65 mph and loaded to a gross weight of 65,000 lb, demonstrating the effects of: inter-vehicle gaps (ranging from 3.0 s or 87 m to 0.14 s or 4 m, covering a much wider range than previously reported tests), cut-in and cut-out maneuvers by other vehicles, speed variations, the use of mismatched vehicles (standard trailers mixed with aerodynamic trailers with boat tails and side skirts), and the presence of a passenger vehicle ahead of the platoon.

A truck platooning system was tested using two heavy-duty tractor-trailer trucks on a closed test track to investigate the thermal control/heat rejection system sensitivity to intentional lateral offsets over a range of intervehicle spacings. Previous studies have shown the following vehicle can experience elevated temperatures and reduced airflow through the cooling package as a result of close-formation platooning. Four anemometers positioned across the grille of the following trucks as well as aligned and multiple offset positions are used to evaluate the sensitivity of the impact. Straight sections of the track are isolated for the most accurate airflow impact measurements and to be most representative of on-highway driving. An intentional lateral offset in truck platooning is considered as a controls approach to mitigate reduced cooling efficacy at close following scenarios where the highest platoon savings are achieved.

A multi-year, multi-vehicle study was conducted to quantify the aerodynamic drag changes associated with drag reduction technologies for light-duty vehicles. Various technologies were evaluated through full-scale testing in a large low-blockage closed-circuit wind tunnel equipped with a rolling road, wheel rollers, boundary-layer suction and a system to generate road-representative turbulent winds. The technologies investigated include active grille shutters, production and custom underbody treatments, air dams, wheel curtains, ride height control, side mirror removal and combinations of these. This paper focuses on mean surface-, wake-, and underbody-pressure measurements and their relation to aerodynamic drag. Surface pressures were measured at strategic locations on four sedans and two crossover SUVs.

Road vehicles have been shown to experience measurable changes in aerodynamic performance when travelling in everyday safe-distance driving conditions, with a major contributor being the lower effective wind speed associated with the wakes from forward vehicles. Using a novel traffic-wake-generator system, a comprehensive test program was undertaken to examine the influence of traffic wakes on the aerodynamic performance of heavy-duty vehicles (HDVs). The experiments were conducted in a large wind tunnel with four primary variants of a high-fidelity 30%-scale tractor-trailer model. Three high-roof-tractor models (conventional North-American sleeper-cab and day-cab, and a zero-emissions-cab style) paired with a standard dry-van trailer were tested, along with a low-roof day-cab tractor paired with a flat-bed trailer.

This paper describes an investigation of the performance potential of conventional flat-panel boat-tail concepts applied to tractor-trailer combinations. The study makes use of data from two wind-tunnel investigations, using model scales of 10% and 30%. Variations in boat-tail geometry were evaluated including the influence of length, side-panel angle and shape, top-panel angle and vertical position, and the presence of a lower panel. In addition, the beneficial interaction of the aerodynamic influence of boat-tails and side-skirts that provides a larger drag reduction than the sum of the individual-component drag reductions, identified in recent years through wind-tunnel tests in different facilities, has been further confirmed. This confirmation was accomplished using combinations of various boat-tails and side-skirts, with additional variations in the configuration of the tractor-trailer configuration.

Aerodynamic interaction between vehicles on a roadway can modify the fuel use and greenhouse gas emissions of the vehicle relative to their performance under isolated, uniform-wind conditions. A comprehensive wind-tunnel study was undertaken to examine changes to the aerodynamic drag experienced by vehicles in close proximity, in adjacent lanes. Wind-load measurements were conducted for two general configurations: 15%-scale testing with light-duty-vehicle (LDV) models, and 6.7%-scale testing with a heavy-duty vehicle (HDV) model. For the LDV study, a DrivAer model was tested with a proximate AeroSUV model or an Ahmed model at lateral distances representing 75%, 100%, and 125% of a typical highway lane spacing, and for longitudinal distances up to 2 vehicle lengths forward and back. Commensurate measurements were conducted for the AeroSUV model with the proximate DrivAer or Ahmed model.

In a campaign to quantify the aerodynamic drag changes associated with drag reduction technologies recently introduced for light-duty vehicles, a 3-year, 24-vehicle study was commissioned by Transport Canada. The intent was to evaluate the level of drag reduction associated with each technology as a function of vehicle size class. Drag reduction technologies were evaluated through direct measurements of their aerodynamic performance on full-scale vehicles in the National Research Council Canada (NRC) 9 m Wind Tunnel, which is equipped with a the Ground Effect Simulation System (GESS) composed of a moving belt, wheel rollers and a boundary layer suction system. A total of 24 vehicles equipped with drag reduction technologies were evaluated over three wind tunnel entries, beginning in early 2014 to summer 2015. Testing included 12 sedans, 8 sport utility vehicles, 2 minivans and 2 pick-up trucks.