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Video

Impact of Model-Based Lithium-Ion Battery Control Strategy on Battery Sizing and Fuel Economy in Heavy-Duty HEVs

2011-12-05
Software usability is a quality attribute defined as ?the extent to which a product can be used by specified users to achieve specified goals with effectiveness, efficiency and satisfaction in a specific context of use? (ISO 9241, 1998), usability is also referred to as ?quality in use? (ISO 14598, 1999). Presenter Anabell Beltran, Stoneridge Electronics North America
Video

Model-Based Approach to Estimate Fuel Savings from Series Hydraulic Hybrid Vehicle: Model Development and Validation

2011-12-05
A simulation framework with a validated system model capable of estimating fuel consumption is a valuable tool in analysis and design of the hybrid vehicles. In particular, the framework can be used for (1) benchmarking the fuel economy achievable from alternate hybrid powertrain technologies, (2) investigating sensitivity of fuel savings with respect to design parameters (for example, component sizing), and (3) evaluating the performance of various supervisory control algorithms for energy management. Presenter Chinmaya Patil, Eaton Corporation
Video

Hydraulic Hybrid Powertrain-In-the-Loop Integration for Analyzing Real-World Fuel Economy and Emissions Improvements

2011-12-05
The paper describes the approach, addresses integration challenges and discusses capabilities of the Hybrid Powertrain-in-the-Loop (H-PIL) facility for the series/hydrostatic hydraulic hybrid system. We describe the simulation of the open-loop and closed-loop hydraulic hybrid systems in H-PIL and its use for concurrent engineering and development of advanced supervisory strategies. Presenter Fernando Tavares, Univ. of Michigan
Collection

Latest Advances for Commercial Vehicle Drivetrains, Powertrains, and Transmissions 2010

2010-09-27
This technical paper collection contains 53 technical papers. Topics covered include engine exhaust aftertreatment and integration; hybrid vehicle integration and optimization; powertrain and drivetrain NVH; advanced transmission and driveline component design; diesel engine system design; fuel economy; alternative fuels; and advanced engine component design.
Collection

Vehicle Aerodynamics, 2017

2017-03-28
Vehicle aerodynamic development, drag reduction and fuel economy, handling and stability, cooling flows, surface soiling and water management, vehicle internal environment, tyre aerodynamics and modelling, aeroacoustics, structural response to aerodynamic loading, simulating the on-road environment, onset flow turbulence, unsteady aerodynamics, fundamental flow structures, new test methods and facilities, new applications of computational fluid dynamics simulation, competition vehicle aerodynamics.
Collection

Fuel Economy Improved & CO2 Reduction, Commercial Vehicle 2015

2015-09-29
This technical paper collection explores total vehicle and powertrain technologies for on and off-road commercial vehicles aimed at reduction of CO2 emissions through design, analysis, and testing techniques. The topics may include energy analysis/management/optimization, current and proposed emission legislation, certification techniques, powertrain integration, weight reduction, idle reduction, and friction/parasitic reduction.
Journal Article

Evaluation of the Injury Risks of Truck Occupants Involved in a Crash as a Result of Errant Truck Platoons

2020-03-11
Abstract Truck platooning comprises a number of trucks equipped with automated lateral and longitudinal vehicle control technology, which allows them to move in tight formation with short following distances. This study is an initial step toward developing an understanding of the occupant injury risks associated with the multiple sequential impacts between truck platoons and roadside safety barriers, regardless of whether the crash is associated with a malfunction of automated control or human operation. Full-scale crash impacts of a tractor-trailer platoon into a concrete bridge guardrail were simulated for a specific Test Level condition according to the Manual for Assessing Safety Hardware (MASH) standards. The model of the bridge barrier was developed based on its drawings, and material properties were assigned according to literature data.
Journal Article

On WTW and TTW Specific Energy Consumption and CO2 Emissions of Conventional, Series Hybrid and Fully Electric Buses

2018-04-17
Abstract Making use of a specifically designed dynamical vehicle model, the authors here presented the results of an activity for the evaluation of energy consumption and CO2 emissions of buses for urban applications. Both conventional and innovative (series hybrid, and fully electric) vehicles were considered to obtain interesting comparative conclusions. The derived tool was used to simulate the dynamical behaviour of these vehicles on a number of kinematic profiles measured during real buses operation in different contexts, varying from really congested city centre routes to fast-lane operated services. It was so possible to evaluate the energetic performances of those buses on a Tank-to-Wheel (TTW) basis.
Journal Article

Design, Analysis, and Optimization of a Multi-Speed Powertrain for Class-7 Electric Trucks

2018-04-17
Abstract The development, analysis, and optimization of battery electric class-7 heavy-duty trucks equipped with multi-speed transmissions are discussed in this paper. The designs of five new traction motors-fractional-slot, concentrated winding machines-are proposed for use in heavy-duty electric trucks. The procedure for gear-ratio range selection is outlined and ranges of gear ratios for three-to six-speed transmission powertrains are calculated for each of the proposed electric traction motors. The simulation and gear-ratio optimization tasks for class-7 battery electric trucks are formulated. The energy consumption of the e-truck with the twenty possible powertrain combinations is minimized over the four driving cycles and the most efficient powertrain layouts that meet the performance criteria are recommended.
Journal Article

Aerodynamic Analysis of Cooling Airflow for Different Front-End Designs of a Heavy-Duty Cab-Over-Engine Truck

2018-04-07
Abstract Improving the aerodynamics of heavy trucks is an important consideration in the strive for more energy-efficient vehicles. Cooling drag is one part of the total aerodynamic resistance acting on a vehicle, which arises as a consequence of air flowing through the grille area, the heat exchangers, and the irregular under-hood area. Today cooling packages of heavy trucks are dimensioned for a critical cooling case, typically when the vehicle is driving fully laden, at low speed up a steep hill. However, for long-haul trucks, mostly operating at highway speeds on mostly level roads, it may not be necessary to have all the cooling airflow from an open-grille configuration. It can therefore be desirable for fuel consumption purposes, to shut off the entire cooling airflow, or a portion of it, under certain driving conditions dictated by the cooling demands. In Europe, most trucks operating on the roads are of cab-over-engine type, as a consequence of the length legislations present.
Journal Article

Adaptive Transmission Shift Strategy Based on Online Characterization of Driver Aggressiveness

2018-06-04
Abstract Commercial vehicles contribute to the majority of freight transportation in the United States. They are also significant fuel consumers, with over 23% of fuel used in transportation in the United States. The gas price volatility and increasingly stringent regulation on greenhouse-gas emissions have driven manufacturers to adopt new fuel-efficient technologies. Among others, an advanced transmission control strategy, which can provide tangible improvement with low incremental cost. In the commercial sector, individual drivers have little or no interest in vehicle fuel economy, contrary to fleet owners. Aggressive driving behavior can greatly increase the real-world vehicle fuel consumption. However, the effectiveness of transmission calibration to match the shift strategy to the driving characteristics is still a challenge.
Journal Article

Electrifying Long-Haul Freight—Part II: Assessment of the Battery Capacity

2019-01-25
Abstract Recently, electric heavy-duty tractor-trailers (EHDTTs) have assumed significance as they present an immediate solution to decarbonize the transportation sector. Hence, to illustrate the economic viability of electrifying the freight industry, a detailed numerical model to estimate the battery capacity for an EHDTT is proposed for a route between Washington, DC, to Knoxville, TN. This model incorporates the effects of the terrain, climate, vehicular forces, auxiliary loads, and payload in order to select the appropriate motor and optimize the battery capacity. Additionally, current and near-future battery chemistries are simulated in the model. Along with equations describing vehicular forces based on Newton’s second law of motion, the model utilizes the Hausmann and Depcik correlation to estimate the losses caused by the capacity offset of the batteries. Here, a Newton-Raphson iterative scheme determines the minimum battery capacity for the required state of charge.
Journal Article

Electrifying Long-Haul Freight—Part I: Review of Drag, Rolling Resistance, and Weight Reduction Potential

2019-09-05
Abstract Electric heavy-duty tractor-trailers (EHDTT) offer an important option to reduce greenhouse gases (GHG) for the transportation sector. However, to increase the range of the EHDTT, this effort investigates critical vehicle design features that demonstrate a gain in overall freight efficiency of the vehicle. Specifically, factors affecting aerodynamics, rolling resistance, and gross vehicle weight are essential to arrive at practical input parameters for a comprehensive numerical model of the EHDTT, developed by the authors in a subsequent paper. For example, drag reduction devices like skirts, deturbulators, vortex generators, covers, and other commercially available apparatuses result in an aggregated coefficient of drag of 0.367. Furthermore, a mixed utilization of single-wide tires and dual tires allows for an optimized trade-off between low rolling resistance tires, traction, and durability.
Journal Article

Conceptualization and Modeling of a Flywheel-Based Regenerative Braking System for a Commercial Electric Bus

2019-11-19
Abstract The following article illustrates the detailed study of the development of a unique flywheel-based regenerative braking system (f-RBS) for achieving regenerative braking in a commercial electric bus. The f-RBS is designed for installation in the front wheels of the bus. The particular data values for modeling the bus are taken from multiple legitimate sources to illustrate the development strategy of the regenerative braking system. Mechanical components used in this system have either been carefully designed and analyzed for avoiding fatigue failure or their market selection strategies explained. The positioning of the entire system is decided using MSC Adams View®, hence determining a suitable component placement strategy such that the f-RBS components do not interfere with the bus components. The entire system is modeled on MATLAB Simulink® with sufficient accuracy to get various results that would infer the performance of the system as a whole.
Journal Article

Empirical Investigation on the Effects of Rolling Resistance and Weight on Fuel Economy of Medium-Duty Trucks

2019-08-28
Abstract Vehicle rolling resistance and weight are two of the factors that affect fuel economy. The vehicle tire rolling resistance has a more significant influence than aerodynamics drags on fuel economy at lower vehicle speeds, particularly true for medium- and heavy-duty trucks. Less vehicle weight reduces inertia loads, uphill grade resistance, and rolling resistance. The influence of weight on the fuel economy can be considerable particularly in light- to medium-duty truck classes because the weight makes up a larger portion of gross vehicle weight. This article presents an empirical investigation and a numerical analysis of the influences of rolling resistance and weight on the fuel economy of medium-duty trucks. The experimental tests include various tires and payloads applied on a total of 21vehicle configurations over three road profiles. These tests are used to assess the sensitivity of rolling resistance and weight to the vehicle fuel economy.
Journal Article

Investigation on Underhood Thermal Analysis of Truck Platooning

2018-03-22
Abstract This paper presents a combined aero-thermal computational fluid dynamic (CFD) evaluation of platooning medium duty commercial vehicles in two highway configurations. Thermal analysis comparison is made between an approach that includes vehicle drag reduction on engine heat rejection and one that does not by assuming a constant heat rejection based on open road conditions. The paper concludes that accounting for aerodynamic drag reduction on engine heat load provides a more real world evaluation than assuming a constant heat load based on open road conditions. A 3D CFD underhood thermal simulations are performed in two different vehicle platooning configurations; (i) single-lane and (ii) two-lane traffic conditions. The vehicle platooning consists of two identical vehicles, i.e. leading and trailing vehicle. In this work, heat exchangers are modeled by two different heat rejection rate models.
Journal Article

Assessing Road Load Coefficients of a Semi-Trailer Combination Using a Mechanical Simulation Software with Calibration Corrections

2019-01-07
Abstract The study of road loads on trucks plays a major role in assessing the effect of heavy-vehicle design on fuel conservation measures. Coastdown testing with full-scale vehicles in the field offers a good avenue to extract drag components, provided that random instrumentation faults and biased environmental conditions do not introduce errors into the results. However, full-scale coastdown testing is expensive, and environmental biases which are ever-present are difficult to control in the results reduction. Procedures introduced to overcome the shortcomings of full-scale field testing, such as wind tunnels and computational fluid dynamics (CFD), though very reliable, mainly focus on estimating the effects of aerodynamic drag forces to the neglect of other road loads which should be considered.
Journal Article

Speed Planning and Prompting System for Commercial Vehicle Based on Real-Time Calculation of Resistance

2019-06-25
Abstract When commercial vehicles drive in a mountainous area, the complex road condition and long slopes cause frequent acceleration and braking, which will use 25% more fuel. And the brake temperature rises rapidly due to continuous braking on the long-distance downslopes, which will make the brake drum fail with the brake temperature exceeding 308°C [1]. Meanwhile, the kinetic energy is wasted during the driving progress on the slopes when the vehicle rolls up and down. Our laboratory built a model that could calculate the distance from the top of the slope, where the driver could release the accelerator pedal. Thus, on the slope, the vehicle uses less fuel when it rolls up and less brakes when down. What we do in this article is use this model in a real vehicle and measure how well it works.
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