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Hybrid vehicles are rapidly entering the commercial and consumer marketplaces. However, hybrids introduce safety and service issues many Owners and Service Technicians are not familiar with. Components and systems may be so new existing standards need to be located or new standards developed. Technicians may need to learn new skills, acquire new tools and their service bays modified. Learn as solutions and problems are shared involving servicing hybrid vehicles. Organizer Mark N. Pope,General Motors LLC Arnold Taube,John Deere Company Moderator Mark N. Pope,General Motors Company Panelist Russell George Christ,Deere & Company Mark Quarto,General Motors Company Arnold Taube,DEERE AND CO Organizer Mark N. Pope, General Motors LLC Arnold Taube, John Deere Company Moderator Mark N. Pope, General Motors Company Panelist Russell George Christ, Deere & Company Mark Quarto, General Motors Company Arnold Taube, DEERE AND CO

There are many macro drivers that are creating opportunities for transportation electrification. They include the environment, dependence on foreign oil, national security, battery technology and government incentives to name a few. In light of this growing momentum consumers will have choices to where they can charge ? at home, workplace or publicly. Electrical vehicle supply equipment will drive value throughout the supply chain ? installer, building owner, automaker, suppliers, utilities and consumers. Market acceptance will occur when consumer?s needs and wants are met. To meet these needs access to products through multiple channels will be required. Presenter Manoj Karwa, Leviton Manufacturing Co. Inc.

Patents granted recently to Mr. Rode have changed the industry capability to adjust and verify wheel-end bearings on trucks. Until now it was believed1 that there was nothing available to confirm or verify the most desirable settings of preload on these bearings. The new, breakthrough invention is a tool and spindle-locking nut that permit quick and accurate wheel bearing adjustment by utilizing direct reading force measurement. Bearings can be set to either SAE recommended preloads or specific endplay settings. The author has been working on bearing adjustment methods for industrial applications for over forty years, and considers these inventions to be his most important breakthrough for solving this elusive bearing adjustment problem. Consistent wheel bearing preload adjustment was not possible before, even though it was widely known to achieve the best wheel performance as noted in SAE specification J2535 and re-affirmed in 2006 by the SAE Truck and Bus Wheel Subcommittee.

IEEE Standard 1609.2-2013, Security Services for Applications and Management Messages for Wireless Access in Vehicular Environments (WAVE), specifies its data structures and encoding using a proprietary language based on that used in the Internet Engineering Task Force (IETF)'s Transport Layer Security (TLS) specification. This approach is believed to allow fast encoding and decoding, but is non-standard, is not proved to be complete, lacks automatic tools for generation of codecs, and is difficult to extend. For these reasons, the 1609 Working Group approved the use of Abstract Syntax Notation 1 (ASN.1) for future versions of 1609.2, so long as ASN.1 did not significantly degrade performance. This paper is the first publication of the results of a performance analysis carried out to determine whether ASN.1-based encoding was in fact acceptable.

This paper reviews the correlation concepts and tools available, with the emphasis on their historical origins, mathematical properties and applications. Two of the most commonly used statistical correlation indicators, i.e., modal assurance criterion (MAC) for structural deformation pattern identification/correlation and the coefficient of determination (R2) for data correlation are investigated. The mathematical structure of R2 is critically examined, and the physical meanings and their implications are discussed. Based on the insights gained from these analyses, a data scatter measure and a dependency measure are proposed. The applications of the measures for both linear and nonlinear data are also discussed. Finally, several worked examples in vehicle dynamics analysis and statistical data analyses are provided to demonstrate the effectiveness of these concepts.

Agriculture Tractors are widely used as prime mover either to pull or drive the “Implements” in the farms, apart from custom made equipments like Transplanter, Manure Spreader, Combine Harvester, Cotton Picker, mobile irrigation etc. which are used for particular operations in large production capacities. For larger landholdings, timely completion of the operation within the window period is the major decisive factor that drives agriculture tractor design. For small farms like in India, the productivity requirement was offset by the versatility of the equipment. Also, the farming practice varies in India due to geographical conditions such as soil types and demographic conditions such as crops types. Hence, the mechanisation level of matured market was not yet achieved in India, though the technologies are available for implementation.

This paper is part of a larger body of experimental and computational work devoted to studying the role of close-coupled post injections on soot reduction in a heavy-duty optical engine. It is a continuation of an earlier computational paper. The goals of the current work are to develop new CFD analysis tools and methods and apply them to gain a more in depth understanding of the different in-cylinder environments into which fuel from main- and post-injections are injected and to study how the in-cylinder flow, thermal and chemical fields are transformed between start of injection timings. The engine represented in this computational study is a single-cylinder, direct-injection, heavy-duty, low-swirl engine with optical components. It is based on the Cummins N14, has a cylindrical shaped piston bowl and an eight-hole injector that are both centered on the cylinder axis. The fuel used was n-heptane and the engine operating condition was light load at 1200 RPM.

Despite numerous research efforts, there is no reliable and widely accepted tool for the prediction of erosion prone material surfaces due to collapse of cavitation bubbles. In the present paper an Erosion Aggressiveness Index (EAI) is proposed, based on the pressure loads which develop on the material surface and the material yield stress. EAI depends on parameters of the liquid quality and includes the fourth power of the maximum bubble radius and the bubble size number density distribution. Both the newly proposed EAI and the Cavitation Aggressiveness Index (CAI), which has been previously proposed by the authors based on the total derivative of pressure at locations of bubble collapse (DP/Dt>0, Dα/Dt<0), are computed for a cavitating flow orifice, for which experimental and numerical results on material erosion have been published. The predicted surface area prone to cavitation damage, as shown by the CAI and EAI indexes, is correlated with the experiments.

This study evaluated the ISO 5353 Seat Index Point Tool (SIPT) as an alternative to the SAE J826 H-point manikin for measuring military seats. A tool was fabricated based on the ISO specification and a custom back-angle measurement probe was designed and fitted to the SIPT. Comparisons between the two tools in a wide range of seating conditions showed that the mean SIP location was 5 mm aft of the H-point, with a standard deviation of 7.8 mm. Vertical location was not significantly different between the two tools (mean - 0.7 mm, sd 4.0 mm). A high correlation (r=0.9) was observed between the back angle measurements from the two tools. The SIPT was slightly more repeatable across installations and installers than the J826 manikin, with most of the discrepancy arising from situations with flat seat cushion angles and either unusually upright or reclined back angles that caused the J826 manikin to be unstable.

This SAE Recommended Practice is intended to serve as a reference for the amount of torque that a Power Take-Off can induce on the transmission mounting pad. This document will apply to six-bolt, eight-bolt, and rear mounted power take-offs.

For some years, OEMs and suppliers have been using CAD tools to improve efficiencies in both mechanical design and electrical design. Modern CAD tools have evolved from simple drafting and documentation towards specialized tools for each task – mechanical layout, mechanical styling, electrical design, manufacturing design, and so on. There is often a significant overlap between the data-scope of each of these tools, but, without good integration facilities, engineers must re-key the same information in each of the different tools: this is both time-consuming and error-prone. This paper examines, and illustrates, the issues, technologies and processes that are available to improve the integration between mechanical and electrical CAD tools, and between OEMs and their suppliers.

The work presents the design of a traction electric equipment set of an electromechanical drivetrain (EMD) to be used with 300-hp-class agricultural wheeled tractors. Comparative characteristics of various drivetrain types used in agricultural tractors are presented; and the advantages of using EMDs in tractors are discussed. The EDM advantages are as follows: improved technical and economic parameters of the tractor; reduced dynamic loads on the tractor and diesel units; reduces wheel slippage; reduced fuel consumption (by up to 30%); continuous variation of speed of the tractor and aggregated implements; reduced expenses on maintenance, repair and spare parts; increased total reliability, controllability and comfort; possibility to use the tractor as a power source (optionally). Considered in combination, all these advantages clearly speak in favor of using electromechanical drivetrains.

The work describes a concept application that aids a safety engineer to create a layup of equipment models by using an image scan of a schematic and a library of predefined standard component and their symbols. The approach uses image recognition techniques to identify the symbols within the scanned image of the schematic from a given library of symbols. Two recognition approaches are studied, one uses General Hough Transform; the other is based on pixel-level feature computation combining both structure and statistical features. The application allows the user to accept or edit the results of the recognition step and allows the user to define new components during the layup step. The tool then generates an output file that is compatible with a formal safety modeling tool. The identified symbols are associated to behavioral nodes from a model based safety tool.

Effective requirements elicitation and management is a common need in supplier-OEM relationships, and continues to play a vital role in all aspects of the product development lifecycle. While traditional methods address the business goals for requirements and provide guidance in ensuring the accuracy of the “Descriptive-Prescriptive-Explanatory” outputs for requirements gathering and documentation, engineering organizations continue to encounter challenges with respect to capturing and communicating change, accommodating the addition of relevant design details and efficient propagation to inform development. These challenges become more difficult to overcome in mechatronic systems, which combine mechanical systems with integrated software. As software development can produce an overwhelming volume of information that requires accurate tracking and proliferation, it cannot be effectively managed using traditional hardware-centric systems.

How will a mechanic troubleshoot the heavy duty vehicle of the future? Will he or she have to be both retriever and integrator of data collected from multiple black boxes on the vehicle? How many tools will it take? Is there a definition of a vehicle system “diagnostic environment” that needs to be developed in order to create a solution to this problem? This paper will attempt to create the system focus for vehicle diagnostics that is required if this industry is to successfully produce the integrated electronic vehicle of the future. Both the on-board and off-board requirements of the diagnostic environment will be examined.

Networking is a need for interlinking todays and future electronic modules into systems. Networked systems offer reduced wiring harness, more open system expandability and an additional degree of freedom for system optimization. On the other hand networked systems represent highly complex problems for the system designers and therefore require correspondingly powerful tools. Subsequently the characteristics of networking are described based on the example of the CAN-network-protocol. A set of requirements for needed tool support is derived from the inherent networked system characteristics. A set of CAN network development tools is described - Simulator, Emulator, Analyzer, handy NetTest, PcNet-interface - supporting the various needs in the different design phases. Finally some future activities are described depicting tools enhancement and integration. In addition research activities are mentioned focusing on definition and evaluation of higher protocol layers.

The Eaton® Fuller® EconoShift™ transmission is designed for high mileage fleets wanting fuel efficient operation and improvement in driver comfort combined with proven reliability. Starting with early development of concept vehicles and “voice of the customer” analysis--through QFD project management, simultaneous engineering, product specifications, FMECA and other design and development tools--to test plans and service diagnostics--the EconoShift transmission successfully meets the customers' expectations. These important design and development steps as well as the technical features of the product are discussed.

In machining processes, self excited vibration or chatter is often a source of problems associated with poor surface finish and reduced tool life. Chatter has been recognized as the critical factor limiting productivity, since it prevents the full utilization of the installed power of the machine tool. The basic cause of chatter is the dynamic interaction of the cutting process and the machine tool structure. Chatter in the cutting process can be significantly reduced by altering the machine tool structure design and also by controlling the machining process. Two methods of reducing machine tool chatter will be addressed in this paper. First, the improvement in the design of the machine tool by selecting nontraditional structural material, and second, ways of improving the machining processs will be discussed.

The paper will review existing seals used in off-highway heavy equipment, both radial lip seal applications and face type seal applications in general use on track vehicles. With the trend towards improved reliability and durability, together with the never ending quest for quality and product improvements, the paper will discuss a number of seal development programs which will result in products that meet the new and projected future requirements for seals from the off-highway heavy equipment manufacturers.

A method of calculation is proposed that allows, on the basis of cause-and-sequence approach, to improve the main quantitative characteristics of diesel engines by means of optimization of fuel injection conditions and finding out parameters of fuel injection equipment (TA) for their realization. When using the method, it is assumed that certain technical requirements and limits are to be observed (for instance, the maximum combustion pressure, engine noise, emission standards etc.). The two stages of the method are reflecting the natural sequence of TA design. Components of a developed mathematical model are described in this paper. In particular, special attention is paid to an original phenomenological model of a dispersed fuel spray on the basis of experimental data pertaining to its structure and mixture formation mechanism.