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Hybrid vehicle embedded systems and payloads require progressively more accurate and versatile thermal control mechanisms and strategies capable of withstanding harsh environments and increasing power density. The division of the cargo and passenger compartments into convective thermal zones which are independently managed can lead to a manageable temperature control problem. This study investigates the performance of a Peltier-effect thermoelectric zone cooling system to regulate the temperature of target objects (e.g., electronic controllers, auxiliary computer equipment, etc) within ground vehicles. Multiple thermoelectric cooling modules (TEC) are integrated with convective cooling fans to provide chilled air for convective heat transfer from a robust, compact, and solid state device. A series of control strategies have been designed and evaluated to track a prescribed time-varying temperature profile while minimizing power consumption.

Vehicle safety remains a significant concern for consumers, government agencies, and automotive manufacturers. One critical type of vehicle accident results from the right or left side tires leaving the road surface and then returning abruptly due to large steering wheel inputs (road runoff and return). A subset of runoff road crashes that involve a steep hard shoulder has been labeled shoulder induced accidents. In this paper, a limited authority real time steering controller has been developed to mitigate shoulder induced accidents. A Kalman Filter based tire cornering stiffness estimation technique has been coupled with a feedback controller and driver intention module to create a safer driving solution without excessive intervention. In numerical studies, lateral vehicle motion improvements of 30% were realized for steering intervention. Specifically, the vehicle crossed the centerline after 1.0 second in the baseline case versus 1.3 seconds with steering assistance at 60 kph.

Novice drivers are often ill-equipped to safely operate a motor vehicle due to their limited repertoire of skills and experiences. However, automotive simulation tools can be applied to better educate young drivers for a number of common driving scenarios. In this paper, the Clemson Automotive Training System (CATS) will be presented to educate and train novice drivers to safely operate four wheel passenger vehicles on paved roadways. A portable automotive simulator can be programmed to emulate a variety of high-crash rate scenarios and roadway geometries. Drivers receive instructions regarding proper driving techniques and behaviors with an opportunity to practice the given vehicle maneuver. An on-line evaluation methodology has been designed to analyze the drivers' capabilities at handling these roadway events. First, a pre-simulation questionnaire evaluates their basic understanding of everyday driving situations.

Motor vehicle crashes involving novice drivers are significantly higher than matured driver incidents as reported by the National Highway Traffic Safety Administration Fatality Analysis Reporting System (NHTSA-FARS). Researchers around the world and the United States are focused on how to decrease crashes for this driver demographic. Novice drivers usually complete driver education classes as a pre-requisite for full licensure to improve overall knowledge and safety. However, compiled statistics still indicate a need for more in-depth training after full licensure. An opportunity exists to supplement in-vehicle driving with focused learning modules using automotive simulators. In this paper, a training program for “Following Etiquette” and “Situational Awareness” was developed to introduce these key driving techniques and to complete a feasibility study using a driving simulator as the training tool.

Emerging autonomous driving technologies, with emergency navigating capabilities, necessitates innovative vehicle steering methods for operators during unanticipated scenarios. A reconfigurable “plug and play” steering system paradigm enables lateral control from any seating position in the vehicle’s interior. When required, drivers may access a stowed steering input device, establish communications with the vehicle steering subsystem, and provide direct wheel commands. Accordingly, the provision of haptic steering cues and lane keeping assistance to navigate roadways will be helpful. In this study, various steering devices have been investigated which offer reconfigurability and haptic feedback to create a flexible driving environment. A joystick and a robotic arm that offer multiple degrees of freedom were compared to a conventional steering wheel.

Barriers are commonly used on roadways to separate and to protect against vehicles traveling in opposing directions from possible head-on collisions. However, these barriers may interfere with wildlife passage such that animals become trapped on the road. Typically, small animals cannot find safe passage across all traffic lanes due to the presence of solid barriers and eventually die after being hit by a vehicle. The occurrence of animal-to-vehicle collisions also presents a dangerous scenario for motorists as a driver may intuitively swerve to avoid hitting the animal. In this paper, a redesigned Jersey style barrier, named the Clemson smart portal, will be presented and discussed. This roadway barrier features a portal for small animal travel, along with a mechatronic-based warning system to notify drivers of animal passage.

Automotive technology is increasingly reliant on electrically driven accessories, systems, and payloads thanks to the rising popularity of electric and hybrid electric vehicles. Solid state and similar purely electrical solutions such as thermoelectric devices are eminently preferable sources for thermal management in neighborhood electric vehicles (NEVs) and similar short-range automobiles which often do not come stock with a climate control system. Directed convection strategies such as zone cooling using DC electric current are a natural fit for the infinitely scalable thermal control architecture possible with thermoelectrics. One such prototype device, actuated by thermoelectric devices, has been developed to meet a variety of thermal management needs with a versatile, portable system suitable for NEVs, micro cars without air conditioning, or even more specialized cooling needs.

Unmanned ground vehicles (UGVs) may encounter difficulties accommodating environmental uncertainties and system degradations during harsh conditions. However, human experience and onboard intelligence can may help mitigate such cases. Unfortunately, human operators have cognition limits when directly supervising multiple UGVs. Ideally, an automated decision aid can be designed that empowers the human operator to supervise the UGVs. In this paper, we consider a connected UGV platoon under cyber attacks that may disrupt safety and degrade performance. An observer-based resilient control strategy is designed to mitigate the effects of vehicle-to-vehicle (V2V) cyber attacks. In addition, each UGV generates both internal and external evaluations based on the platoons performance metrics. A cloud-based trust-based information management system collects these evaluations to detect abnormal UGV platoon behaviors.

The components in a hybrid electric vehicle (HEV) powertrain include the battery pack, an internal combustion engine, and the electric machines such as motors and possibly a generator. These components generate a considerable amount of heat during driving cycles. A robust thermal management system with advanced controller, designed for temperature tracking, is required for vehicle safety and energy efficiency. In this study, a hybridized mid-size truck for military application is investigated. The paper examines the integration of advanced control algorithms to the cooling system featuring an electric-mechanical compressor, coolant pump and radiator fans. Mathematical models are developed to numerically describe the thermal behavior of these powertrain elements. A series of controllers are designed to effectively manage the battery pack, electric motors, and the internal combustion engine temperatures.

Improved propulsion system cooling remains an important challenge in the transportation industry as heat generating components, embedded in ground vehicles, trend toward higher heat fluxes and power requirements. The further minimization of the thermal management system power consumption necessitates the integration of parallel heat rejection strategies to maintain prescribed temperature limits. When properly designed, the cooling solution will offer lower noise, weight, and total volume while improving system durability, reliability, and power efficiency. This study investigates the integration of high thermal conductivity (HTC) materials, carbon fibers, and heat pipes with conventional liquid cooling to create a hybrid “thermal bus” to move the thermal energy from the heat source(s) to the ambient surroundings. The innovative design can transfer heat between the separated heat source(s) and heat sink(s) without sensitivity to gravity.

Enhanced electric motor performance in transportation vehicles can improve system reliability and durability over rigorous operating cycles. The design of innovative heat rejection strategies in electric motors can minimize cooling power consumption and associated noise generation while offering configuration flexibility. This study investigates an innovative electric motor cooling strategy through bench top thermal testing on an emulated electric motor. The system design includes passive (e.g., heat pipes) cooling as the primary heat rejection pathway with supplemental conventional cooling using a variable speed coolant pump and radiator fan(s). The integrated thermal structure, “cradle”, transfers heat from the motor shell towards an end plate for heat dissipation to the ambient surroundings or transmission to an external thermal bus to remote heat exchanger.

Designing an efficient cooling system with low power consumption is of high interest in the automotive engineering community. Heat generated due to the propulsion system and the on-board electronics in ground vehicles must be dissipated to avoid exceeding component temperature limits. In addition, proper thermal management will offer improved system durability and efficiency while providing a flexible, modular, and reduced weight structure. Traditional cooling systems are effective but they typically require high energy consumption which provides motivation for a paradigm shift. This study will examine the integration of passive heat rejection pathways in ground vehicle cooling systems using a “thermal bus”. Potential solutions include heat pipes and composite fibers with high thermal properties and light weight properties to move heat from the source to ambient surroundings.

Hybrid electric vehicles offer the advantages of reduced emissions and greater travel range in comparison to conventional and electric ground vehicles. Regardless of propulsion strategy, efficient cooling of electric motors remains an open challenge due to the operating cycles and ambient conditions. The onboard thermal management system must remove the generated heat so that the motors and other vehicle components operate within their designed temperature ranges. In this article, an integrated thermal structure, or cradle, is designed to efficiently transfer heat within the motor housing to the end plates for transmission to an external heat exchanger. A radial array of heat pipes function as an efficient thermal connector between the motor and heat connector, or thermal bus, depending on the configuration. Cooling performance has been evaluated for various driving cycles.

The safety and reliability of ground vehicles is a motivating factor for periodic maintenance which includes fluids, lubrication, cleaning, repairs, and general observation of key subsystems. The scheduling of maintenance activities can occur at different rates such as daily, weekly, or perhaps operating time based on collected historical data and general guidelines. The availability of a digital twin (DT), which offers a virtual representation of the vehicle behavior, enables virtual system simulations for different operating cycles to explore the dynamic behavior. When field operating fleet data can be integrated with the digital twin estimates, then this supplemental information can be combined with the existing maintenance plan to provide a more comprehensive approach. In this paper, a digital twin with a statistical based predictive maintenance strategy is investigated for a wheeled military ground vehicle.