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Technical Paper

Electronically Controlled Mechanical Automatic Transmission for Heavy Duty Trucks and Buses

1986-10-20
861050
Hino Motors had developed an electronically controlled mechanical automatic transmission and employed it for the ′85 models of large size buses, and also ′86 models of heavy/ medium duty trucks. This system gives minimum fuel consumption and even smoother/easier driving than an automatic transmission with torque converter, by controlling an engine also with a transmission and employing an oil spray clutch. The trade name of this system is EE-Drive which means easy and economy drive.
Technical Paper

User/Maker Cooperation in Benefiting an Automated Mechanical Transmission for a City Bus

1990-10-01
902275
Four years have passed since the automated mechanical transmission was first introduced in city buses, and this system is now making steady inroads into the market. The development of this system was a result of the cooperation between Kinki Nippon Railway Co., Ltd., the largest bus and coach transportation company, and Hino Motors Ltd., the largest truck and bus manufacturer in Japan. First an investigation was conducted of the topography and traffic conditions of the bus routes, then trial runs and refinement of the computer control software was carried out using three chosen routes, and finally the actual performance of the system was tested according to the finalized specifications. This paper introduces the development process, provides a background to the city bus service, and describes the benefits brought by this system and the successful results of this cooperation.
Technical Paper

Development of “Camion” Truck Winner at '97 Dakar Rally

1998-11-16
983065
In the '97 Dakar Rally, Hino FT model, 8,000cc engine truck, won 1st, 2nd and 3rd places by defeating upper class trucks having engine of 19,000cc. The average speed of the '97 Hino model was increased more than 15 km/h over the '96 model by improving the riding comfort and handling stability. Larger diameter tires, and softer parabolic leaf springs with long and inclined axle-locus for reducing road impact, gas charged dampers, suspension rods which control compliance-steer-motion and wind-up motion of unsprung masses were adopted for the '97 model.
Technical Paper

Gain/Phase Control Front Steering, Rear Axle Steering and Compliance Steer Control for Trucks and Buses

1996-10-01
962181
The driving performance of a vehicle with front wheel steering system is enhanced by controlling the gain and/or phase-lag characteristics. A vehicle with rear axle steering system has an even or higher effect than that. The compliance steer control effect in mechanical system is the key technology for enhancing the on-center stability Driver's error compensating system by steering and/or brake system control will be in future, and the manual and automonous control hybrid driving system will follow it.
Technical Paper

Development of a Combustion System for a Light Duty D.I. Diesel Engine

1983-09-12
831296
A new combustion system for a light duty D.I. diesel engine was developed, and a 3.5 ton payload truck (6.5 ton G.V.W.) equipped with this D.I. diesel engine and this combustion system realized good fuel economy and lower exhaust gas emission. Generally, light duty vehicles have to operate over a wide engine speed range. Therefore application of a D.I. diesel engine to light duty vehicles is difficult because of combustion tuning requirements over a wide engine speed range. Up to now, most of the diesel engines for light vehicles have been of the I.D.I. type. But the D.I. diesel engine has an evident advantage of lower fuel consumption. In these circumstances the authors developed a new combustion chamber shape for a small D.I. diesel engine with turbulence induced intake port and optimum fuel injection equipment. Various combustion chamber geometries were tested and evaluated.
Technical Paper

Development of a New Multigrade Engine Oil for Improved Wear Resistance in Heavy Vehicle Diesel Engines-PART II: Development of a 10W-30 Oil for Diesel Engine Use

1985-10-01
852135
The purpose of the investigation presented here was to develop a high quality SAE 10W-30 engine lubricating oil to meet the heavy duty operating conditions of trucks. The operation of their engines is predicted to become more severe in future because of the trend toward higher power output, nore severe regulation of exhaust emissions and noise as well as the increasing demand for better fuel economy. To meet these demands, an improvement of the wear resistance of engine lubricating oil was considered to be the most important aspect for the development of high performance diesel engines in the future. The engine test developed was able to evaluate various experimental oils by observing wear resistance of the valve train which is considered to be one of the most severe tri-bological conditions. The best oils were determined by optimum selection of the amount and type of detergent, ashless dispersant and zinc dithiophosphate.
Technical Paper

Effect of Combustion Chamber Configuration on In-Cylinder Air Motion and Combustion Characteristics of D.I. Diesel Engine

1985-02-01
850070
A new combustion system for a light duty D. I. diesel engine was developed and introduced (1)*. The combustion chamber, which was used in the combustion system, has 4 concaves on the periphery of the inner wall and was calld HMMS-III. This combustion chamber realized better fuel consumption and lower smoke level over a wide speed range. However, the effects of HMMS-III combustion chamber on in-cylinder air motion and combustion characteristics were not yet clarified in the previous paper. In this study, in order to clarify the effects of HMMS-III combustion chamber on in-cylinder air motion and characteristics, analysis of flow direction and streak line via oil film method was carried out in comparison with flat dish and re-entrant type combustion chambers. Further, measurement of in-cylinder air motion by L.D.V. and observation of mixture formation and burning process via high speed schlieren photography were carried out.
Technical Paper

Electro-Hydraulic Feedforward Control Power Steering System for Trucks and Buses

1989-11-01
892519
Vehicle responsiveness to the driver's steering maneuvers and external turbulences caused by irregularities in the road surface and wind gusts are two opposing factors to be studied for better stability and controllability of vehicles. The cruising speeds of vehicles on freeways have been becoming higher, and wider physiological differences in the driving ability of drivers are appearing with the increase in elderly drivers. Therefore, to meet the requirements of higher cruising speeds and the expanding physiological differences between drivers, an electro-hydraulic feedforward control power steering system has been developed for trucks and buses. This is a parallel operating system consisting of a mechanical route and an electronic route, and improves vehicle responsiveness so as to absorb the physiological differences of drivers.
Technical Paper

Effects of Fuel Injection Pressure and Fuel Properties on Particulate Emissions from H.D.D.I. Diesel Engine

1988-09-01
881255
For the 1990's diesel engines, particulate control has been an important problem. The purpose of this paper is to discuss emission control needs for heavy duty diesel truck engines for the 1990's. This paper will focus on the factors such as fuel injection pressure and fuel properties which most affect particulate emission. The characteristics of diesel spray in the atmosphere and also actual combustion of a turbocharged and charge-cooled H.D. D.I diesel engine were studied as a function of injection pressure ranging from 50 to 150 MPa. Experimental results show that high pressure injection improves the atomization and air entrainment. Though Bosch smoke level, fuel consumption and combustion period decreased with the rise of injection pressure, particulate emission in EPA transient test cycle did not decrease dut to an increase of SOF.
Technical Paper

Advantages in EE-Driwe 2nd Stage, Automated Mechanical Transmission for Commercial Vehicles

1987-11-01
872252
The 1st stage of automated mechanical transmission (AMT) was initiated in 1985 by Hino's development of EE-Drive, featuring a pneumatically-stroke-controlled, oil-sprayed coil spring type clutch.[1] [2]* This system made its way into city buses, thus expanding the market for automatic transmission (AT) in Japan. This paper introduces EE-Drive 2nd stage, to be installed mainly on medium-duty trucks, and featuring a hydraulic-pressure-controlled, oil-sprayed clutch. This system is characterized by smooth starting through controlling the pressure of the clutch disk directly. It also features quick shifting, because it allows gears to be shifted with no clutch stroke, but rather through decreasing the pressure. This will prove competitive with AT with a torque converter (HAT) which will appear in the 1990's as a sophisticated electronically controlled AT (ECT).
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