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Journal Article

An Empirical Approach in Determining the Effect of Road Grade on Fuel Consumption from Transit Buses

2010-10-05
2010-01-1950
Transit buses contribute a meager amount to the U.S. criteria pollutant and greenhouse gas (GHG) inventory, but they attract a lot of attention from the public and from local government, due to their nature of operation. Transit bus fleets are often employed for the introduction of advanced heavy-duty vehicle technology and the formulation of new performance models. Emissions and fuel consumption data, gained using a chassis dynamometer, are often used to evaluate performance of these buses. However, the effect of road grade on fuel consumption and emissions most often is not accounted for in chassis dynamometer characterization. Grade effect on transit buses' fuel consumption was investigated using the road-load equation. It was observed that two parameters, including the type of terrain that buses traverse and the percentage of grade for that terrain, needed to be determined for this investigation.
Journal Article

Development of SCR on High Porosity Substrates for Heavy Duty and Off-Road Applications

2014-04-01
2014-01-1521
Selective Catalytic Reduction (SCR) catalysts have been demonstrated as an effective solution for controlling NOx emissions from diesel engines. There is a drive to reduce the overall packaging volume of the aftertreatment system for these applications. In addition, more active SCR catalysts will be needed as the applications become more challenging: e.g. lower temperatures and higher engine out NOx, for fuel consumption improvements. One approach to meet the challenges of reduced volume and/or higher NOx reduction is to increase the active site density of the SCR catalyst by coating higher amount of SCR catalyst on high porosity substrates (HPS). This approach could enable the reduction of the overall packaging volume while maintaining similar NOx conversion as compared to 2010/2013 systems, or improve the NOx reduction performance for equivalent volume and NH3 slip.
Journal Article

Trailer Technologies for Increased Heavy-Duty Vehicle Efficiency: Technical, Market, and Policy Considerations

2014-04-01
2014-01-1622
This paper reviews fuel-saving technologies for commercial trailers, provides an overview of the trailer market in the U.S., and explores options for policy measures at the federal level that can promote the development and deployment of trailers with improved efficiency. For trailer aerodynamics, there are many technologies that exist and are in development to target each of the three primary areas where drag occurs: 1) the tractor-trailer gap, 2) the side and underbody of the trailer, and 3) the rear end of the trailer. In addition, there are tire technologies and weight reduction opportunities for trailers, which can lead to reduced rolling resistance and inertial loss. As with the commercial vehicle sector, the trailer market is diverse, and there are a variety of sizes and configurations that are employed to meet a wide range of freight demands.
Journal Article

Development of Emission Control Systems to Enable High NOx Conversion on Heavy Duty Diesel Engines

2015-04-14
2015-01-0992
Selective Catalytic Reduction (SCR) systems have been demonstrated as effective solutions for controlling NOx emissions from Heavy Duty diesel engines. Future HD diesel engines are being designed for higher engine out NOx to improve fuel economy, while discussions are in progress for tightening NOx emissions from HD engines post 2020. This will require increasingly higher NOx conversions across the emission control system and will challenge the current aftertreatment designs. Typical 2010/2013 Heavy Duty systems include a diesel oxidation catalyst (DOC) along with a catalyzed diesel particulate filter (CDPF) in addition to the SCR sub-assembly. For future aftertreatment designs, advanced technologies such as cold start concept (dCSC™) catalyst, SCR coated on filter (SCRF® hereafter referred to as SCR-DPF) and SCR coated on high porous flow through substrates can be utilized to achieve high NOx conversions, in combination with improved control strategies.
Journal Article

Development of SCR on Diesel Particulate Filter System for Heavy Duty Applications

2011-04-12
2011-01-1312
Selective Catalytic Reduction (SCR) catalysts have been demonstrated as an effective solution for controlling NOx emissions from diesel engines. Typical 2010 Heavy-Duty systems include a DOC along with a catalyzed soot filter (CSF) in addition to the SCR sub-assembly. There is a strong desire to further increase the NOx conversion capability of such systems, to enable additional fuel economy savings by allowing engines to be calibrated to higher engine-out NOx levels. One potential approach is to replace the CSF with a diesel particulate filter coated with SCR catalysts (SCR-DPF) while keeping the flow-through SCR elements downstream, which essentially increases the SCR volume in the after-treatment assembly without affecting the overall packaging. In this work, a system consisting of SCR-DPF was evaluated in comparison to the DOC + CSF components from a commercial 2010 DOC + CSF + SCR system on an engine with the engine EGR on (standard engine-out NOx) and off (high engine-out NOx).
Journal Article

An Evaluation of Particle Size Distributions and Particle Number-Based Reductions from Various PM Emission Control Technologies

2011-04-12
2011-01-0600
For diesel emission control technologies, reduction efficiencies of Particulate Matter (PM) control systems have been traditionally reported based on mass-based criteria. However, particle number-based criteria are now receiving increased attention. In this paper, results of real-time particle size distribution and number based evaluation of the effectiveness of multiple PM control technologies are reported on an HDD engine. An Engine Exhaust Particle Sizer (EEPS) was used for comparative analysis. The technologies that were evaluated included diesel oxidation catalysts (DOC), a DOC with an uncatalyzed wall-flow filter as a continuously regenerating diesel particulate filter (CR-DPF) system, a DOC with a catalytically coated wall-flow filter as a catalyzed CR-DPF (CCR-DPF), and a DOC with a partial filter as a continuously regenerating partial filter (CR-PF).
Journal Article

Diesel Exhaust Aftertreatment with Scrubber Process: NOx Destruction

2012-05-15
2011-01-2440
Oxides of nitrogen (NOx) emissions, produced by engines that burn fuels with atmospheric air, are known to cause negative health and environmental effects. Increasingly stringent emissions regulations for marine engines have caused newer engines to be developed with inherent NOx reduction technologies. Older marine engines typically have a useful life of over 20 years and produce a disproportionate amount of NOx emissions when compared with their newer counterparts. Wet scrubbing as an aftertreatment method for emissions reduction was applied to ocean-going marine vessels for the reduction of sulfur oxides (SOx) and particulate matter (PM) emissions. The gaseous absorption process was explored in the laboratory as an option for reducing NOx emissions from older diesel engines of harbor craft operating in ports of Houston and Galveston. A scrubber system was designed, constructed, and evaluated to provide the basis for a real-world design.
Technical Paper

Alternative Fuel Truck Evaluation Project - Design and Preliminary Results

1998-05-04
981392
The objective of this project, which is supported by the U.S. Department of Energy (DOE) through the National Renewable Energy Laboratory (NREL), is to provide a comprehensive comparison of heavy-duty trucks operating on alternative fuels and diesel fuel. Data collection from up to eight sites is planned. This paper summarizes the design of the project and early results from the first two sites. Data collection is planned for operations, maintenance, truck system descriptions, emissions, duty cycle, safety incidents, and capital costs and operating costs associated with the use of alternative fuels in trucking.
Technical Paper

Neural Network Modeling of Emissions from Medium-Duty Vehicles Operating on Fisher-Tropsch Synthetic Fuel

2007-04-16
2007-01-1080
West Virginia University has conducted research to characterize the emissions from medium-duty vehicles operating on Fischer-Tropsch synthetic gas-to-liquid compression ignition fuel. The West Virginia University Transportable Heavy Vehicle Emissions Testing Laboratory was used to collect data for gaseous emissions (carbon dioxide, carbon monoxide, oxides of nitrogen, and total hydrocarbon) while the vehicles were exercised through a representative driving schedule, the New York City Bus Cycle (NYCB). Artificial neural networks were used to model emissions to enhance the capabilities of computer-based vehicle operation simulators. This modeling process is presented in this paper. Vehicle velocity, acceleration, torque at rear axel, and exhaust temperature were used as inputs to the neural networks. For each of the four gaseous emissions considered, one set of training data and one set of validating data were used, both based on the New York City Bus Cycle.
Technical Paper

Emission Control Options to Achieve Euro IV and Euro V on Heavy Duty Diesel Engines

2008-01-09
2008-28-0021
The modern Diesel engine is one of the most versatile power sources available for mobile applications. The high fuel economy and torque of the Diesel engine has long resulted in global application for heavy-duty applications. Moreover, the high power and excellent driveability of today's turbo-charged small high-speed Diesel engines, coupled with their low CO2 emissions, has resulted in an increasing demand for Diesel powered light-duty vehicles. However, the demand for Diesel vehicles can only be realised if their exhaust emissions meet the increasingly stringent emissions legislation being introduced around the world. In the USA, both HDD and LDD vehicles are meeting strict emissions legislations since 2007 with the introduction of particle filters which will be further restricted from 2010 with the use of additional NOx contr5ol systems. In Europe, similar strict requirements are being implemented with Euro IV, Euro V and finally through Euro VI legislations.
Technical Paper

Modeling and Validation of an Over-the-Road Truck

2010-10-05
2010-01-2001
Heavy-duty trucks are an important sector to evaluate when seeking fuel consumption savings and emissions reductions. With fuel costs on the rise and emissions regulations becoming stringent, vehicle manufacturers find themselves spending large amounts of capital improving their products in order to be compliant with regulations. The Powertrain System Analysis Toolkits (PSAT), developed by the Argonne National Laboratory (ANL), is a simulation tool that helps mitigate costs associated with research and automotive system design. While PSAT has been widely used to predict the fuel consumption and exhaust emissions of conventional and hybrid light-duty vehicles, it also may be employed to test heavy-duty vehicles. The intent of this study was to develop an accurate model that predicts emissions and fuel economy for heavy-duty vehicles for use within PSAT.
Technical Paper

Emission Reductions and Operational Experiences With Heavy Duty Diesel Fleet Vehicles Retrofitted with Continuously Regenerated Diesel Particulate Filters in Southern California

2001-03-05
2001-01-0512
Particulate emission control from diesel engines is one of the major concerns in the urban areas in California. Recently, regulations have been proposed for stringent PM emission requirements from both existing and new diesel engines. As a result, particulate emission control from urban diesel engines using advanced particulate filter technology is being evaluated at several locations in California. Although ceramic based particle filters are well known for high PM reductions, the lack of effective and durable regeneration system has limited their applications. The continuously regenerated diesel particulate filter (CRDPF) technology discussed in this presentation, solves this problem by catalytically oxidizing NO present in the diesel exhaust to NO2 which is utilized to continuously combust the engine soot under the typical diesel engine operating condition.
Technical Paper

Performance and Durability Evaluation of Continuously Regenerating Particulate Filters on Diesel Powered Urban Buses at NY City Transit

2001-03-05
2001-01-0511
Particulate emission from diesel engines is one of the most important pollutants in urban areas. As a result, particulate emission control from urban bus diesel engines using particle filter technology is being evaluated at several locations in the US. A project entitled “Clean Diesel Demonstration Program” has been initiated by NY City Transit under the supervision of NY State DEC and with active participation from several industrial partners. Under this program, several NY City transit buses with DDC Series 50 engines have been equipped with continuously regenerating diesel particulate filter system and are operating with ultra low sulfur diesel (< 30 ppm S) in transit service in Manhattan since February 2000. These buses are being evaluated over a 8-9 month period for operations, maintainability and durability of the particulate filter.
Technical Paper

A Configuration for a Continuously Variable Power-Split Transmission in Hybrid-Electric Vehicle Applications

2004-03-08
2004-01-0571
Continuously variable transmissions (CVTs) are usually used in small vehicles due to power limitations on the variable elements. Continuously variable power-split transmissions (CVPST) were developed in order to reduce the fraction of power passing through the variable elements [1,2]. The configuration presented in this paper includes a planetary gear train (PGT), which in combination with the CVT allows the power to be split and therefore increase the power envelope of the system. The PGT also provides a branch that can be used in a hybrid electric vehicle (HEV) operation through an electric motor. A conceptual design of a CVPST for a HEV is presented in this paper. The objectives are to show the different operational modes, with diagrams, perform a power analysis, develop the velocity and force equations and finally show the performance of the system with an example application.
Technical Paper

Creation and Evaluation of a Medium Heavy-Duty Truck Test Cycle

2003-10-27
2003-01-3284
The California Air Resources Board (ARB) developed a Medium Heavy-Duty Truck (MHDT) schedule by selecting and joining microtrips from real-world MHDT. The MHDT consisted of three modes; namely, a Lower Speed Transient, a Higher Speed Transient, and a Cruise mode. The maximum speeds of these modes were 28.9, 58.2 and 66.0 mph, respectively. Each mode represented statistically selected truck behavior patterns in California. The MHDT is intended to be applied to emissions characterization of trucks (14,001 to 33,000lb gross vehicle weight) exercised on a chassis dynamometer. This paper presents the creation of the MHDT and an examination of repeatability of emissions data from MHDT driven through this schedule. Two trucks were procured to acquire data using the MHDT schedule. The first, a GMC truck with an 8.2-liter Isuzu engine and a standard transmission, was tested at laden weight (90% GVW, 17,550lb) and at unladen weight (50% GVW, 9,750lb).
Technical Paper

A Study of the Effects of Fuel Type and Emission Control Systems on Regulated Gaseous Emissions from Heavy-Duty Diesel Engines

2004-03-08
2004-01-1085
The New York State Department of Environmental Conservation (DEC) and Environment Canada have jointly participated along with partners the New York City Metropolitan Transit Agency (MTA); Johnson Matthey, Environmental Catalysts & Technologies; Equilon Enterprises, LLC and Corning, Inc. in a project to evaluate the effect of various combinations of fuels and aftertreatment configurations on diesel emissions. Emissions measurements were performed during engine dynamometer testing of an International DT 466E heavy-duty diesel engine. Fuels tested in the study were Diesel Fuel 1 and 2, low sulfur diesel (150 ppm), two ultralow sulfur fuels (<30 ppm), Fischer-Tropsch, Biodiesel, PuriNOx™ and two Ethanol-Diesel blends. Configurations tested were: engine out, and diesel oxidation catalyst, continuously regenerating diesel filter, and exhaust gas recirculation aftertreatment. In general, the use of more aggressive aftertreatment (ie.
Technical Paper

The DOE/NREL Environmental Science Program

2001-05-14
2001-01-2069
This paper summarizes the several of the studies in the Environmental Science Program being sponsored by DOE's Office of Heavy Vehicle Technologies (OHVT) through the National Renewable Energy Laboratory (NREL). The goal of the Environmental Science Program is to understand atmospheric impacts and potential health effects that may be caused by the use of petroleum-based fuels and alternative transportation fuels from mobile sources. The Program is regulatory-driven, and focuses on ozone, airborne particles, visibility and regional haze, air toxics, and health effects of air pollutants. Each project in the Program is designed to address policy-relevant objectives. Current projects in the Environmental Science Program have four areas of focus: improving technology for emissions measurements; vehicle emissions measurements; emission inventory development/improvement; ambient impacts, including health effects.
Technical Paper

Measuring Diesel Emissions with a Split Exhaust Configuration

2001-05-07
2001-01-1949
West Virginia University evaluated diesel oxidation catalysts (DOC) and lean-NOX catalysts as part of Diesel Emissions Control-Sulfur Effects (DECSE) project. In order to perform thermal aging of the DOC and lean-NOX catalysts simultaneously and economically, each catalyst was sized to accommodate half of the engine exhaust flow. Simultaneous catalyst aging was then achieved by splitting the engine exhaust into two streams such that approximately half of the total exhaust flowed through the DOC and half through the lean-NOX catalyst. This necessitated splitting the engine exhaust into two streams during emissions measurements. Throttling valves installed in each branch of the split exhaust were adjusted so that approximately half the engine exhaust passed though the active catalyst under evaluation and into a full flow dilution tunnel for emissions measurement.
Technical Paper

Operating Envelopes of Hybrid Bus Engines

2001-09-24
2001-01-3537
Recent chassis testing of hybrid buses demonstrated the potential of hybrid technology to reduce emissions and raise fuel economy relative to conventional buses. However, hybrid buses represent a certification quandary because the engines must be certified using the accepted Federal Test Procedure (FTP), without regard for benefits that may arise from less transient engine operation. Actual engine operating data from series configuration hybrid buses were analyzed to determine the envelopes of torque and speeds covered by the engine. Transient engine operation was also considered in terms of rates of change of torque, power and speed. These measures did not compare closely with similar measures computed from the FTP because the series hybrid engines explored a more structured zone of operation than the FTP implied and because the FTP represented more transient operation.
Technical Paper

Translation of Distance-Specific Emissions Rates between Different Heavy Duty Vehicle Chassis Test Schedules

2002-05-06
2002-01-1754
When preparing inventory models, it is desirable to obtain representative distance-specific emissions factors that truthfully represent the vehicle activity on a particular road (facility) type. Unfortunately, emissions values are often measured using only one test schedule, which represents a single average speed and a specific type of activity. This paper investigated the accuracy of predicting the emissions for a test schedule based on measurements from a different test schedule for the case of a medium heavy-duty truck. First, the traditional Speed Correction Factor (SCF) approach was examined, followed by the use of a power-based model derived from continuous data, followed by an artificial neural network (ANN) approach. The SCF modeling used distance-averaged emissions and cycle-averaged vehicle speed to predict distance-averaged NOx. The power-based modeling was based on linear and polynomial correlations between continuous axle power and NOx.
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