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Far-side occupants are not addressed in current government regulations around the world even though they account for up to 40% of occupant HARM in side impact crashes. Consequently, there are very few crash tests with far-side dummies available to researchers. Sled tests are frequently used to replicate the dynamic conditions of a full-scale crash test in a controlled setting. However, in far-side crashes the complexity of the occupant kinematics is increased by the longer duration of the motion and by the increased rotation of the vehicle. The successful duplication of occupant motion in these crashes confirms that a sled test is an effective, cost-efficient means of testing and developing far-side occupant restraints or injury countermeasures.

A relationship between the risk of significant thoracic injury (AIS ≥ 3) and Hybrid III dummy sternal deflection for shoulder belt loading is developed. This relationship is based on an analysis of the Association Peugeot-Renault accident data of 386 occupants who were restrained by three-point belt systems that used a shoulder belt with a force-limiting element. For 342 of these occupants, the magnitude of the shoulder belt force could be estimated with various degrees of certainty from the amount of force-limiting band ripping. Hyge sled tests were conducted with a Hybrid III dummy to reproduce the various degrees of band tearing. The resulting Hybrid III sternal deflections were correlated to the frequencies of AIS ≥ 3 thoracic injury observed for similar band tearing in the field accident data. This analysis indicates that for shoulder belt loading a Hybrid III sternal deflection of 50 mm corresponds to a 40 to 50% risk of an AIS ≥ 3 thoracic injury.

Measurement of chest compression is vital to properly assessing injury risk for restraint systems. It directly relates chest loading to the risk of serious or fatal compression injury for the vital organs protected by the rib cage. Other measures of loading such as spinal acceleration or total restraint load do not separate how much of the force is applied to the rib cage, shoulders, or lumbar and cervical spines. Hybrid III chest compression is biofidelic for blunt impact of the sternum, but is “stiff” for belt loading. In this study, an analysis was conducted of two published crash reconstruction studies involving belted occupants. This provides a basis for comparing occupant injury risks with Hybrid III chest compression in similar exposures. Results from both data sources were similar and indicate that belt loading resulting in 40 mm Hybrid III chest compression represents a 20-25% risk of an AIS≥3 thoracic injury.

The National Highway Traffic Safety Administration (NHTSA) Special Crash Investigations database contains twelve completed cases of child fatalities in rearward facing child seats caused by deploying air bags. Three of these are now available for examination. An additional two cases were investigated by the William Lehman Injury Research Center at the University of Miami School of Medicine. These five cases are examined to evaluate crash environment, injury mechanisms, and circumstances which caused the child to be in front of the passenger side air bag Four of the cases were crashes with impacts with the side of other cars with crash severities less than 15 mph. The predominate injury mechanism was brain and skull injury from a blow transmitted to the rear of the head through the child seat back. In one case, the force to the head was transmitted downward, directly from air bag contact.

To date, anthropomorphic test devices (ATDs) have not been designed with consideration for human motion in far-side impacts. Previous tests with a cadaver and a BioSID dummy at the Medical College of Wisconsin confirmed that the dummy does not suitably model the human motion. To further evaluate different ATDs in far-side crashes, MAthematical DYnamic MOdeling (MADYMO) was employed. The modeling showed that the motion of a Hybrid III, BioSID, EuroSid1, EuroSID2, or SID2s did not accurately reflect the motion of a human cadaver under the same impact configurations as the cadaver test. The MADYMO human facet model was found to closely reproduce the kinematics of the cadaver test. The effect of varying console designs on occupant kinematics is presented in this paper. The human facet model appears to be a good interim tool for the evaluation of countermeasures in far-side crashes.

The purpose of this paper is to assess the vehicle environment that a child occupant, between the ages of seven and thirteen years old, is exposed to in a real world crash. The focus of analysis is on those child occupants that are seated at the struck side in a lateral collision. This study was based on data extracted from the National Automotive Sampling System / Crashworthiness Data System (NASS/CDS) between years 1991-2006. Analysis was based upon the evaluation of the projected consequence of injury to the child occupants. The societal costs generated as a result of occupant injuries were quantified. The societal cost, or Harm, acts as a measure of consequence of occupant exposure to the vehicle environment, when involved in a collision. The Harm was determined as a function of ΔV, principal direction of force, vehicle extent of damage, the pattern of damage to the vehicle, and the magnitude of intrusion based on the occupant seating position.

This paper presents the results of biomechanical testing of the SID-IIs beta+-prototype dummy by the Occupant Safety Research Partnership. The purpose of this testing was to evaluate the dummy against its previously established biomechanical response corridors for its critical body regions. The response corridors were scaled from the 50th percentile adult male corridors defined in International Standards Organization Technical Report 9790 to corridors for a 5th percentile adult female, using established International Standards Organization procedures. Tests were performed for the head, neck, shoulder, thorax, abdomen and pelvis regions of the dummy. Testing included drop tests, pendulum impacts and sled tests. The biofidelity of the SID-IIs beta+-prototype was calculated using a weighted biomechanical test response procedure developed by the International Standards Organization.

The U.S. Department of Transportation-sponsored Crash Injury Research and Engineering Network (CIREN) program offers a reasonable look at the efficacy of second-generation air bags. This paper examines the data from the William Lehman Injury Research Center (WLIRC). The WLIRC data is a near census of crashes in the Miami-Dade region with occupants that appear to be severely injured. The percentage of deaths among trauma patients in the WLIRC data as a function of delta-V for first-generation air bags was higher than expected at lower delta-V's. There were nine driver fatalities at delta-V's of less than 20 mph (four involving short stature occupants, four with elderly occupants, and one due to significant intrusion and/or vehicle incompatibility). The data supported NHTSA's conclusion that first-generation air bags were too aggressive for occupants in close proximity to the deploying air bag and too aggressive for older persons.

The research question investigated in this study is what are the key attributes of foot and ankle injury in the between-rail frontal crash? For the foot and ankle, what was the type of interior surface contacted and the type of resulting trauma? The method was to study with in-depth case reviews of NASS-CDS cases where a driver suffered an AIS=2 foot or ankle injury in between-rail crashes. Cases were limited to belted occupants in vehicles equipped with air bags. The reviews concentrated on coded and non-coded data, identifying especially those factors contributing to the injuries of the driver's foot/ankle. This study examines real-world crash data between the years 1997-2009 with a focus on frontal crashes involving 1997 and later model year vehicles. The raw data count for between-rail crashes was 732, corresponding to 227,305 weighted, tow-away crashes.

This paper investigates the effects of driver airbag inflation characteristics, airbag relative position, airbag to dummy relative velocity, and steering column characteristics using a finite element model of a vehicle, air bag, and Hybrid III 50% male dummy. Simulation is conducted in a static test environment using a validated finite element model. Several static simulation tests are performed where the air bag module's position is mounted in a rigid steering wheel and the vertical and horizontal distances are varied relative to the dummy. Three vertical alignments are used: one position corresponds to the head centered on module, another position corresponds to the neck centered on module, and the third position centers the chest on the module. Horizontal alignments vary from 0 mm to 50 mm to 100 mm. All of these tests are simulated using a typical pre-1998 type inflation curve (mass flow rate of gas entering the bag).

An objective, biomechanically based assessment is made of the risks of life-threatening brain injury of frontal crash test results. Published 15 ms HIC values for driver and right front passenger dummies of frontal barrier crash tests conducted by Transport Canada and NHTSA are analyzed using the brain injury risk curve of Prasad and Mertz. Ninety-four percent of the occupants involved in the 30 mph, frontal barrier compliance tests had risks of life-threatening brain injury less than 5 percent. Only 3 percent had risks greater than 16 percent which corresponds to 15 ms HIC > 1000. For belt restrained occupants without head contact with the interior, the risks of life-threatening brain injury were less than 2 percent. In contrast, for the more severe NCAP test condition, 27 percent of the drivers and 21 percent of the passengers had life-threatening brain injury risks greater than 16 percent.

The dilemma of using a shoulder belt force limiter with a 3-point belt system is selecting a limit load that will balance the reduced risk of significant thoracic injury due to the shoulder belt loading of the chest against the increased risk of significant head injury due to the greater upper torso motion allowed by the shoulder belt load limiter. However, with the use of air bags, this dilemma is more manageable since it only occurs for non-deploy accidents where the risk of significant head injury is low even for the unbelted occupant. A study was done using a validated occupant dynamics model of the Hybrid III dummy to investigate the effects that a prescribed set of shoulder belt force limits had on head and thoracic responses for 48 and 56 km/h barrier simulations with driver air bag deployment and for threshold crash severity simulations with no air bag deployment.

The William Lehman Injury Research Center has conducted multi-disciplinary investigations of one hundred seventy-eight crashes involving adult occupants protected by safety belts and air bags. In all cases, serious injuries were suspected. Nine cases involved serious heart injuries. These cases are not representative of crashes in general. However, when used in conjunction with National Accident Sampling System; Crashworthiness Data System (NASS/CDS) they provide insight into the most severe injuries suffered by restrained occupants in frontal crashes. Heart injuries are rare, but when they occur they are usually life threatening. NASS/CDS shows that heart injuries comprise about 0.2% of the injuries in frontal tow-away crashes. In the NHTSA file of Special Crash Investigations (SCI) of air bag cases, heart injuries are reported in 1% of the occupants over 15 years of age. Twenty-five percent of the fatally injured occupants had heart injuries, and 83% of those with heart injury died.

In December 2003, fifteen participating Automobile Manufacturers announced the adoption of voluntary standards for geometric compatibility in frontal crashes. In an October 2003 report, Insurance Institute of Highway Safety (IIHS) estimated that an 8 to 28 percent fatality reduction might be achieved with better geometric and stiffness compatibility (O’Neill, 2003). This benefit was based on comparing the fatality risks of car occupants in car-to-car collisions and in car-to-SUV collisions. Reduced occupant compartment intrusion was cited as the principal advantage gained by compatibility improvements. However, the study did not actually examine the role that intrusion played in causing the fatalities. This study examines the magnitude of serious injuries in frontal crashes that could be addressed by reducing occupant compartment intrusion. Each frontal vehicle-to-vehicle case in William Lehman Injury Research Center (WLIRC) data was examined to determine the cause of each injury.

In the effort to understand and solve the frontal crash compatibility problem, one needs to use values of frontal stiffness. Various definitions of stiffness have been used in other studies based on measurements from NHTSA's 35mph frontal NCAP test. Those definitions varied from assuming a linear stiffness based on static crush to more refined ones that vary with time dependent crush. A major consideration in selecting a method is the amount of vehicle damage that occurs in an incompatible crash. To partially address this issue, a method was introduced based on the energy absorbed in a front to front crash at 25mph approach speed. Four alternative definitions of stiffness were studied.

A professional high diver, instrumented with accelerometers, performed sixteen dives from heights between 27-57 ft. For each dive, he executed a 3/4 turn and landed supine on a 3-ft deep mattress which consisted of pieces of low-density urethane foam encased in a nylon cover. Using FM telemetry, sagittal plane decelerations were recorded for a point either on the sternum or the forehead. Impact velocities and corresponding stopping distances for the thorax and the head were calculated from high-speed movies of the dives. For a 57-ft dive, the impact velocity of the thorax was 41 mph with a corresponding stopping distance of 34.6 in. The peak resultant deceleration of the thorax was 49.2 g with a pulse duration of 100 ms. The maximum rate of change of the deceleration of the thorax was 5900 g/s. No discomfort was experienced as a result of this impact. The maximum forehead deceleration occurred during a 47.0-ft drop and exceeded 56 g with a Gadd Severity Index greater than 465.

Two Highway Safety Research Institute (HSRI) dummies were tested and evaluated. Based on the analysis given, the HSI dummy should not be used for vehicle qualification testing. However, many of its components offer viable alternatives for future dummy development. The dummy was found to have inadequate biomechanical fidelity in the head, neck, and chest, although its characteristics were very promising and, as a whole, biomechanically superior to the Hybrid II. Its repeatability and reproducibility in dynamic component tests were better than the Hybrid II dummy. In particular, the HSRI friction joints were outstanding in repeatability and had a significant advantage in usability in that they do not require resetting between tests. In three-point harness and ACRS systems tests, the values of injury criteria produced by the HSRI dummy were generally lower than those obtained with the Hybrid II, especially the femur loads in the ACRS tests.

Details of a new crash simulator and preliminary results from a series of cadaver knee impact experiments were presented at the Eighth Stapp Conference. During the past year additional data concerning injury to the knee-thigh-hip complex have been obtained, and the studies have been extended to consider impact to the chest. Results to date indicate that for knee impacts against a moderately padded surface it is not possible to predict whether failure of the patella, femur or pelvis will occur first, although in these studies femoral fractures occurred most frequently. A force of 1400 lb. is recommended at this time as a reasonably conservative value for the over-all injury threshold level. Volunteers tolerated impact loads to the knee of 800-1000 lb. For loads applied over the sternum through a 25-30 padded surface, static and dynamic thoracic stiffness characteristics were determined for a limited number of cadavers.

A critical performance issue in the development of any air cushion restraint system is the dichotomy that exists between the inflation rate required to meet the 30 mph frontal, rigid barrier restraint performance requirements and the effect that this parameter has on increasing the risk of deployment-induced injuries to out-of-position occupants. In general, small cars experience greater vehicle deceleration levels than large vehicles in FMVSS 208, 30 mph frontal, rigid barrier tests due to tighter packaging of their front-end components. In order to meet the FMVSS 208 performance requirements for such cars, the small car air cushion must be thicker and inflated faster than the large car air cushion. Such air cushion technology will increase the risk of life-threatening, deployment-induced injuries to out-of-position occupants of the small car.

A review and analysis of existing cadaver head impact data has been conducted in this paper. The association of the Head Injury Criterion with experimental cadaver skull fracture and brain damage has been investigated, and risk curves of HIC versus skull fracture and brain damage have been developed. Limitation of the search for the maximum HIC duration to 15ms has been recommended for the proper use of HIC in the automotive crash environment.