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Journal Article

Influence of Feature Lines of Vehicle Hood Styling on Headform Kinematics and Injury Evaluation in Car-to-Pedestrian Impact Simulations

2014-04-01
2014-01-0518
Vehicle hood styling has significant influence on headform kinematics in assessment tests of pedestrian impact protection performance. Pedestrian headform kinematics on vehicle front-end models with different hood styling characteristics is analyzed based on finite element modeling. More elevated feature lines near hood boundary and the following continuous hood surface towards fender will result in a different headform motion. It can lead to larger deformation space, more rotation and earlier rebound of the headform impactor, which will benefit the head impact protection performance. In addition, hood geometry characteristics such as hood angle and curvature have effects on structural stiffness. Therefore, inclusion of considerations on pedestrian head protection into the vehicle hood styling design stage may lead to a more effective and efficient engineering design process on headform impact analysis.
Journal Article

Pedestrian Lower Extremity Response and Injury: A Small Sedan vs. A Large Sport Utility Vehicle

2008-04-14
2008-01-1245
Vehicle front-end geometry and stiffness characteristics have been shown to influence pedestrian lower extremity response and injury patterns. The goal of this study is to compare the lower extremity response and injuries of post mortem human surrogates (PMHS) tested in full-scale vehicle-pedestrian impact experiments with a small sedan and a large sport utility vehicle (SUV). The pelves and lower limbs of six PMHS were instrumented with six-degree-of-freedom instrumentation packages. The PMHS were then positioned laterally in mid-stance gait and subjected to vehicle impact at 40 km/h with either a small sedan (n=3) or a large SUV (n=3). Detailed descriptions of the pelvic and lower extremity injuries are presented in conjunction with global and local kinematics data and high speed video images. Injured PMHS knee joints reached peak lateral bending angles between 25 and 85 degrees (exceeding published injury criteria) at bending rates between 1.1 deg/ms and 3.7 deg/ms.
Journal Article

Influencing Factors of Contact Force Distribution in Pedestrian Upper Legform Impact with Vehicle Front-End

2012-04-16
2012-01-0272
Pedestrian upper leg impact protection is a challenging requirement in the Euro NCAP assessment. In upper legform to bonnet leading edge tests, the legform impact force, the legform intrusion and the injury parameters (impact force and bending moment measured on the upper legform) are highly related to design of vehicle front-end styling and structure, as well as clearance underneath bonnet leading edge. In the course of impact, the contact area variation has significant influence on the stress distribution and consequently the force and the bending moment on the upper legform. Using finite element simulations of upper legform impact with a typical sedan, the deformation of the legform and the vehicle structure, and the variation of the contact force distribution are characterized and analyzed.
Journal Article

Response Surface Generation for Kinematics and Injury Prediction in Pedestrian Impact Simulations

2013-04-08
2013-01-0216
This study concerns the generation of response surfaces for kinematics and injury prediction in pedestrian impact simulations using human body model. A 1000-case DOE (Design of Experiments) study with a Latin Hypercube sampling scheme is conducted using a finite element pedestrian human body model and a simplified parametric vehicle front-end model. The Kriging method is taken as the approach to construct global approximations to system behavior based on results calculated at various points in the design space. Using the response surface models, human lower limb kinematics and injuries, including impact posture, lateral bending angle, ligament elongation and bone fractures, can be quickly assessed when either the structural dimensions or the structural behavior of the vehicle front-end design change. This will aid in vehicle front-end design to enhance protection of pedestrian lower limbs.
Technical Paper

A Severe Ankle and Foot Injury in Frontal Crashes and Its Mechanism

1998-11-02
983145
In a frontal automotive crash, the driver's foot is usually stepping on the brake pedal as an instinctive response to avoid a collision. The tensile force generated in the Achilles tendon produces a compressive preload on the tibia. If there is intrusion of the toe board after the crash, an additional external force is applied to the driver's foot. A series of dynamic impact tests using human cadaveric specimens was conducted to investigate the combined effect of muscle preloading and external force. A constant tendon force was applied to the calcaneus while an external impact force was applied to the forefoot by a rigid pendulum. Preloading the tibia significantly increased the tibial axial force and the combination of these forces resulted in five tibial pylon fractures out of sixteen specimens.
Technical Paper

Thoracic Response to Shoulder Belt Loading: Investigation of Chest Stiffness and Longitudinal Strain Pattern of Ribs

2009-04-20
2009-01-0384
Two post-mortem human subjects were subjected to dynamic, non-injurious (up to 20% chest deflection) anterior shoulder belt loading at 0.5 m/s and 0.9 m/s loading rates. The human surrogates were mounted to a stationary apparatus that supported the spine and shoulder in a configuration comparable to that achieved in a 48 km/h sled test at the time of maximum chest deformation. A hydraulically driven shoulder belt was used to load the anterior thorax which was instrumented with a load cell for measuring reaction force and uniaxial strain gages at the 4th and 8th ribs. In addition, the deformation of the chest was measured using a 16- camera Vicon 3D motion capture system. In order to investigate the chest deformation pattern and ribcage loading in greater detail, a human finite element (FE) model of the thorax was used to simulate the tests.
Technical Paper

Internal vs. External Chest Deformation Response to Shoulder Belt Loading, Part 1: Table-Top Tests

2009-04-20
2009-01-0393
This study presents a detailed comparison of internally and externally measured chest deflections resulting from eight tests conducted on three male post mortem human subjects. A hydraulically driven shoulder belt loaded the anterior thorax under a fixed spine condition while displacement data were obtained via a high-speed 16-camera motion capture system (VICON MX™). Comparison of belt displacement and sternal displacement measured at the bone surface provided a method for quantifying effective change in superficial soft tissue depth at the mid sternum under belt loading. The relationship between the external displacement and the decrease in the effective superficial tissue depth was found to be monotonic and nonlinear. At 65 mm of mid-sternal posterior displacement measured externally, the effective thickness of the superficial tissues and air gap between the belt and the skin had decreased by 14 mm relative to the unloaded state.
Technical Paper

Assessment of the Thor and Hybrid III Crash Dummies: Steering Wheel Rim Impacts to the Upper Abdomen

2004-03-08
2004-01-0310
This investigation explored THOR's force-deflection response to upper abdomen/lower ribcage steering wheel rim impacts in comparison to the Hybrid III and cadaver test subjects. The stationary subjects were impacted by a ballasted surrogate wheel propelled at 4 m/s, a test condition designed to approximate the upper abdomen impacting a steering wheel rim in a frontal crash. Both the standard THOR and the Hybrid III crash dummies were substantially stiffer than the cadavers. Removing THOR's torso skin and foam from the upper abdomen and replacing the standard Hybrid III abdomen with a prototype gel-filled unit produced force-deflection results that were more similar to the cadavers. THOR offers advantages over the Hybrid III because of its ability to measure abdominal deflection. THOR, with modification, would be a useful instrument with which to assess the crashworthiness of steering assemblies and restraint systems in frontal crashes.
Technical Paper

Development and Validation of a Finite Element Model of a Vehicle Occupant

2004-03-08
2004-01-0325
A finite element human model has been developed to simulate occupant behavior and to estimate injuries in real-world car crashes. The model represents an average adult male of the US population in a driving posture. Physical geometry, mechanical characteristics and joint structures were replicated as precise as possible. The total number of nodes and materials is around 67,000 and 1,000 respectively. Each part of the model was not only validated against human test data in the literature but also for realistic loading conditions. Additional tests were newly conducted to reproduce realistic loading to human subjects. A data set obtained in human volunteer tests was used for validating the neck part. The head-neck kinematics and responses in low-speed rear impacts were compared between the measured and calculated results. The validity of the lower extremity part was examined by comparing the tibia force in a foot impact between the test data and simulation results.
Technical Paper

Sled System Requirements for the Analysis of Side Impact Thoracic Injury Criteria and Occupant Protection

2001-03-05
2001-01-0721
This paper discusses struck-side occupant thoracic response to side-impact loading and the requirements of a sled system capable of reproducing the relevant motions of a laterally impacted vehicle. A simplified viscoelastic representation of a thorax is used to evaluate the effect of the door velocity-time profile on injury criteria and on the internal stress state of the thorax. Simulations using a prescribed door velocity-time profile (punch impact) are contrasted against simulations using a constant-velocity impact (Heidelberg-type impact). It is found that the stress distribution and magnitude within the thorax, in addition to the maximum thorax compression and viscous response, depend not only on the door-occupant closing velocity, but also on the shape of the door velocity-time profile throughout the time of contact with the occupant. A sled system capable of properly reproducing side-impact door and seat motion is described.
Technical Paper

Displacement Measurements in the Hybrid III Chest

2001-03-05
2001-01-0118
This paper presents an analysis of the displacement measurement of the Hybrid III 50th percentile male dummy chest in quasistatic and dynamic loading environments. In this dummy, the sternal chest deformation is typically characterized using a sliding chest potentiometer, originally designed to measure inward deflection in the central axis of the dummy chest. Loading environments that include other modes of deformation, such as lateral translations or rotations, can create a displacement vector that is not aligned with this sensitive axis. To demonstrate this, the dummy chest was loaded quasistatically and dynamically in a series of tests. A string potentiometer array, with the capability to monitor additional deflection modes, was used to supplement the measurement of the chest slider.
Technical Paper

A Comparative Evaluation of Pedestrian Kinematics and Injury Prediction for Adults and Children upon Impact with a Passenger Car

2004-03-08
2004-01-1606
Studies show that the pedestrian population at high risk of injury consists of both young children and adults. The goal of this study is to gain understanding in the mechanisms that lead to injuries for children and adults. Multi-body pedestrian human models of two specific anthropometries, a 6year-old child and a 50th percentile adult male, are applied. A vehicle model is developed that consists of a detailed rigid finite element mesh, validated stiffness regions, stiff structures underlying the hood and a suspension model. Simulations are performed in a test matrix where anthropometry, impact speed and impact location are variables. Bumper impact occurs with the tibia of the 50th percentile adult male and with the thigh of the 6-year-old child. The head of a 50th percentile male impacts the lower windshield, while the 6-year-old child's head impacts the front part of the hood.
Technical Paper

A Multi-Body Computational Study of the Kinematic and Injury Response of a Pedestrian with Variable Stance upon Impact with a Vehicle

2004-03-08
2004-01-1607
This research investigates the variation of pedestrian stance in pedestrian-automobile impact using a validated multi-body vehicle and human model. Detailed vehicle models of a small family car and a sport utility vehicle (SUV) are developed and validated for impact with a 50th percentile human male anthropometric ellipsoid model, and different pedestrian stances (struck limb forward, feet together, and struck limb backward) are investigated. The models calculate the physical trajectory of the multi-body models including head and torso accelerations, as well as pelvic force loads. This study shows that lower limb orientation during a pedestrian-automobile impact plays a dominant role in upper body kinematics of the pedestrian. Specifically, stance has a substantial effect on the subsequent impacts of the head and thorax with the vehicle. The variation in stance can change the severity of an injury incurred during an impact by changing the impact region.
Technical Paper

Parametric study of side impact thoracic injury criteria using the MADYMO human body model

2001-06-04
2001-06-0182
This paper presents a computational study of the effects of three parameters on the resulting thoracic injury criteria in side impacts. The parameters evaluated are a) door velocity-time (V-t) profile, b) door interior padding modulus, and c) initial door-to-occupant offset. Regardless of pad modulus, initial offset, or the criterion used to assess injury, higher peak door velocity is shown to correspond with more severe injury. Injury outcome is not, however, found to be sensitive to the door velocity at the time of first occupant contact. A larger initial offset generally is found to result in lower injury, even when the larger offset results in a higher door velocity at occupant contact, because the increased offset results in contact later in the door V-t profile - closer to the point at which the door velocity begins to decrease. Cases of contradictory injury criteria trends are identified, particularly in response to changes in the pad modulus.
Technical Paper

Development of a Legform Impactor with 4-DOF Knee-Joint for Pedestrian Safety Assessment in Omni-Direction Impacts

2011-04-12
2011-01-0085
The issue of car-to-pedestrian impact safety has received more and more attention. For leg protection, a legform impactor with 2 degrees-of-freedom (DOF) proposed by EEVC is required in current regulations for injury assessment, and the Japan Automobile Manufacturers Association Inc. (JAMA) and Japan Automobile Research Institute (JARI) have developed a more biofidelic pedestrian legform since 2000. However, studies show that those existing legforms may not be able to cover some car-to-pedestrian impact situations. This paper documents the development of a new pedestrian legform with 4 DOFs at the knee-joint. It can better represent the kinematics characteristics of human knee-joint, especially under loading conditions in omni-direction impacts. The design challenge is to solve the packaging problem, including design of the knee-joint mechanisms and layout of all the sensors in a limited space of the legform.
Technical Paper

Preliminary study of uniform restraint concept for protection of rear-seat occupant under mid and high crash severities

2016-04-05
2016-01-1528
As the restraint technologies for front-seat occupant protection advance, such as seatbelt pre-tensioner, seatbelt load limiter and airbag, relative effectiveness of rear-seat occupant protection decreases, especially for the elderly. Some occupant protection systems for front-seat have been proved to be effective for rear-seat occupant protection as well, but they also have some drawbacks. Seatbelt could generate unwanted local penetrations to the chest and abdomen. And for rear-seat occupants, it might be difficult to install airbag and set deployment time. For crash protection, it is desirable that the restraint loads are spread to the sturdy parts of human body such as head, shoulders, rib cage, pelvis and femurs, as uniformly as possible. This paper explores a uniform restraint concept aiming at providing protection in wide range of impact severity for rear-seat occupants.
Technical Paper

A Study of Driver Injury Mechanism in High Speed Lateral Impacts of Stock Car Auto Racing Using a Human Body FE Model

2011-04-12
2011-01-1104
This paper analyzed the mechanisms of injury in high speed, right-lateral impacts of stock car auto racing, and interaction of the occupant and the seat system for the purpose of reducing the risk of injury, primarily rib fractures. Many safety improvements have been made to stock car racing recently, including the Head and Neck Support devices (HANS®), the 6-point restraint harnesses, and the implementation of the SAFER Barrier. These improvements have contributed greatly to mitigating injury during the race crash event. However, there is still potential to improve the seat structure and the understanding of the interaction between the driver and the seat in the continuation of making racing safety improvements. This is particularly true in the case of right-lateral impacts where the primary interaction is between the seat supports and the driver and where the chest is the primary region of injury.
Technical Paper

Comprehensive Computational Rollover Sensitivity Study Part 2: Influence of Vehicle, Crash, and Occupant Parameters on Head, Neck, and Thorax Response

2011-04-12
2011-01-1115
Fatalities resulting from vehicle rollover events account for over one-third of all U.S. motor vehicle occupant fatalities. While a great deal of research has been directed towards the rollover problem, few studies have attempted to determine the sensitivity of occupant injury risk to variations in the vehicle (roof strength), crash (kinematic conditions at roof-to-ground contact), and occupant (anthropometry, position and posture) parameters that define the conditions of the crash. A two-part computational study was developed to examine the sensitivity of injury risk to changes in these parameters. The first part of this study, the Crash Parameter Sensitivity Study (CPSS), demonstrated the influence of parameters describing the vehicle and the crash on vehicle response using LS-DYNA finite element (FE) simulations.
Technical Paper

Injury Risk Functions for the 5th Percentile Female Upper Extremity

2003-03-03
2003-01-0166
The widespread implementation of air bags has increased the incidence of upper extremity injuries in the automotive crash environment. The first step in reducing these injuries is to determine applicable upper extremity injury criteria. The purpose of this paper is to develop injury risk functions for the fifth percentile female forearm, humerus, wrist, and elbow. Injury tolerance data for each anatomical region were gathered from experiments with controlled impact loading of disarticulated small female cadaver upper extremities. This technique allowed for the applied load to be directly quantified. All data were mass scaled to the fifth percentile female. In order to develop the risk functions, the logit distribution was integrated for the uncensored data, while logistic regression and generalized estimating equations statistical analysis techniques were used for censored data.
Technical Paper

Development and Validation of a Finite Element Model for the Polar-II Upper Body

2006-04-03
2006-01-0684
The goal of this study was to develop and validate a finite element (FE) model of the Polar-II pedestrian dummy. An upper body model consisting of the head, neck, shoulder, thorax, and abdomen was coupled with a previously validated model of the lower limb The viscoelastic material properties of the dummy components were determined from dynamic compression tests of shoulder urethane, shoulder rubber and abdominal foam. For validation of the entire upper body, the model was compared with NHTSA response requirements for their advanced frontal dummy (Thor) including head and neck pendulum tests as well as ribcage and abdominal impact tests. In addition, the Polar-II full body FE model was subjected to simulated vehicle-pedestrian impacts that recreated published experiments. Simulated head and pelvis accelerations as well as upper body trajectories reasonably reproduced the experiment.
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