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Component tests were conducted in order to evaluate the biofidelity of the THOR-NT on the head, neck, thorax, abdomen, face, femur, and lower extremity (THOR-Lx). The biofidelity of the dummy was evaluated by comparing its biofidelic responses with the PMHS response corridors. Likewise, component tests on each body part of the Hybrid III were conducted, and the biofidelity between THOR-NT (THOR-Lx) and Hybrid III were compared. The THOR tests were subject to test procedures established by GESAC, Inc./NHTSA; the THOR-Lx tests were subject to NHTSA/VRTC procedures. Responses on the head and femur of both the THOR-NT and Hybrid III were within the PMHS response corridors. However, for other body parts - although each component of THOR-NT did not yield results that satisfied all the PMHS response corridors - the responses of THOR-NT were closer to the corridors than those of the Hybrid III.

In a frontal automotive crash, the driver's foot is usually stepping on the brake pedal as an instinctive response to avoid a collision. The tensile force generated in the Achilles tendon produces a compressive preload on the tibia. If there is intrusion of the toe board after the crash, an additional external force is applied to the driver's foot. A series of dynamic impact tests using human cadaveric specimens was conducted to investigate the combined effect of muscle preloading and external force. A constant tendon force was applied to the calcaneus while an external impact force was applied to the forefoot by a rigid pendulum. Preloading the tibia significantly increased the tibial axial force and the combination of these forces resulted in five tibial pylon fractures out of sixteen specimens.

A finite element human model has been developed to simulate occupant behavior and to estimate injuries in real-world car crashes. The model represents an average adult male of the US population in a driving posture. Physical geometry, mechanical characteristics and joint structures were replicated as precise as possible. The total number of nodes and materials is around 67,000 and 1,000 respectively. Each part of the model was not only validated against human test data in the literature but also for realistic loading conditions. Additional tests were newly conducted to reproduce realistic loading to human subjects. A data set obtained in human volunteer tests was used for validating the neck part. The head-neck kinematics and responses in low-speed rear impacts were compared between the measured and calculated results. The validity of the lower extremity part was examined by comparing the tibia force in a foot impact between the test data and simulation results.

Regarding THOR-50AM dummy lower extremities (hereafter referred to as ""THOR''and ""THOR-LX'') developed as an assembly of lower extremities for next-generation dummies in frontal impact test, we have conducted a series of tests as follows. HYGE sled tests with a toe-board simulating the impact upon intrusion into the vehicle compartment around the occupant feet, dummy dropping tests with two different postures; one is the upright posture with the knees set straight and another is the posture with the knees bent, in order to apply impact loads and to measure/evaluate the impact response characteristics.

In recent years, several kinds of seat systems that aim to reduce cervical spinal injuries in rear impacts, so called ‘whiplash injuries’, have been released by some car manufacturers and seat suppliers in the world. Meanwhile, several kinds of dummies have been developed to be representatives of occupants under such conditions. One of these is the BioRID II equipped with a realistic spine constructed of multiple vertebrae similar to that of a human. It is regarded as the most biofidelic dummy for low speed rear impact. Using this dummy, some typical ‘whiplash protective’ seat systems currently available were dynamically tested to see their performance on injury reduction. From the results of these tests, the design direction to lessen the injury level more efficiently was determined.

This paper analyzed the mechanisms of injury in high speed, right-lateral impacts of stock car auto racing, and interaction of the occupant and the seat system for the purpose of reducing the risk of injury, primarily rib fractures. Many safety improvements have been made to stock car racing recently, including the Head and Neck Support devices (HANS®), the 6-point restraint harnesses, and the implementation of the SAFER Barrier. These improvements have contributed greatly to mitigating injury during the race crash event. However, there is still potential to improve the seat structure and the understanding of the interaction between the driver and the seat in the continuation of making racing safety improvements. This is particularly true in the case of right-lateral impacts where the primary interaction is between the seat supports and the driver and where the chest is the primary region of injury.

The structural differences between the Thor-NT and Thor-FT dummies, which have been proposed as next-generation dummies for frontal crash tests, were examined and the differences in dynamic response were verified by testing. Tests were performed on a HYGE sled simulating a frontal crash at an impact speed of 56 km/h. The 3-point seatbelt plus air bag combination was adopted as the restraint mechanism. Differences in characteristics of the two dummies in the neck, thorax, and abdomen were found by calibration tests. Test results showed that the variation in shape of the abdominal area of the pelvis generates some disparity in the flexion of the thorax and abdomen.

Improvements for pedestrian head protection in a car-pedestrian accident have been discussed in several countries. Test methods for evaluating head protection have been proposed, and most are sub-systems using rigid headforms with or without headskin. In those tests, HIC is used as a criterion for head protection. This paper discusses the test conditions and requirements of the headform impact test. The influence of different test conditions and their importance on head impact test requirements, were verified. The primary items cited are as follows: (1) The results of the rigid headform were similar to that of the human cadaver skull in cases without skull fractures. Consequently, the rigid headform can be used for the impactor simulating a condition without skull fracture. (2) In the cases of HIC≤1000, the force-deformation curves of the hoodtops showed similar characteristics with maximum dynamic deformations over 60mm. (3) Impactor mass affected the maximum acceleration and HIC.

To investigate the human head impact tolerance in terms of changes in vital functions, a series of head impact experiments was performed using live monkeys, which are morphologically analogous to humans. To find a causal relationship between the impact and changes in vital functions, three kinds of experimental conditions were used: translational acceleration impact and rotational acceleration impact (both using a head restraint mask with broad contact area), and impact of the unrestrained head against a padded flat surface. The results indicated that the concussion, cerebral contusion and skull fracture in the monkeys depended on: i) the translational and rotational acceleration impact; ii) the contact area of the impact; iii) the amplitude and duration of the imposed head acceleration*; iv) the direction of the impact region (whether frontal or occipital).

A total of eight low-speed, rear-end impact tests using two Post Mortem Human Subjects (PMHS) in a seated posture are reported. These tests were conducted using a HYGE-style mini-sled. Two test conditions were employed: 8 kph without a headrestraint or 16 kph with a headrestraint. Upper-body kinematics were captured for each test using a combination of transducers and high-speed video. A 3-2-2-2-accelerometer package was used to measure the generalized 3D kinematics of both the head and pelvis. An angular rate sensor and two single-axis linear accelerometers were used to measure angular speed, angular acceleration, and linear acceleration of T1 in the sagittal plane. Two high-speed video cameras were used to track targets rigidly attached to the head, T1, and pelvis. The cervical spine kinematics were captured with a high-speed, biplane x-ray system by tracking radiopaque markers implanted into each cervical vertebra.

It is important to more clearly identify the relationship among the ramping-up motion, straightening of the whole spine, and cervical vertebrae motion in order to clarify minor neck injury mechanism. The aim of the current study is to verify the influence of the change of the spine configuration on human cervical vertebral motion and on head/neck/torso kinematics under low speed rear-end impacts. Seven healthy human volunteers participated in the experiment under the supervision of an ethics committee. Each subject sat on a seat mounted on a sled that glided backward on rails and simulated actual car impact acceleration. Impact speeds (4, 6, and 8 km/h), and seat stiffness (rigid and soft) without headrest were selected. During the experiment, the change of the spine configuration (measured by a newly developed spine deformation sensor with 33 paired set strain gauges and placed on the skin) and the interface load-pressure distribution was recorded.

The most important tool to date for testing seat-systems in rear impacts is a crash test dummy. However, investigators have noted limitations of the most commonly used dummy, the Hybrid III. Although the BioRID I is a step closer to a biofidelic crash test dummy it is not user-friendly and the straightening of the thoracic spine kyphosis is smaller than that of humans. The objective of this study is to compare the performance of the latest prototype of the BioRID, the P3, with those of volunteers. The BioRID P3 has new neck muscle substitutes, a softer thoracic spine and a softer rubber torso than does the BioRID I. The BioRID P3 was validated against volunteer test data in both a rigid and a standard seat without head restraints. The dummy kinematic performance, pressure distribution between subject and seatback, spine curvature, neck loads and accelerations were compared to those of seven volunteers and a Hybrid III fitted with a standard neck.

The non-physiological motions of human cervical vertebrae were analyzed in volunteer tests for rear-end impacts and were considered to be an important parameter for neck injuries. The objectives of this study are to improve the Marko de Jager neck model using volunteer test data and to analyze the influence of horizontal and vertical accelerations on cervical vertebral motion. In the beginning of this study, a neck model was positioned based on X-ray cineradiography of a volunteer. Motions of each vertebra were compared with those of volunteer test data for low speed rear-end impacts (4, 6, 8km/h). In these comparisons, the differences of vertebrae motions between the neck model and the volunteer tests were found. To improve the validity of the neck model, the connection properties and the bending properties of the upper and lower vertebrae of the model were modified to increase rigidity.

Finite element models of human body segments have been developed in recent years. Numerical simulation could be helpful when understanding injury mechanisms and to make injury assessments. In the lower leg injury research in NISSAN, a finite element model of the human ankle/foot is under development. The mesh for the bony part was taken from the original model developed by Beaugonin et al., but was revised by adding soft tissue to reproduce realistic responses. Damping effect in a high speed contact was taken into account by modeling skin and fat in the sole of the foot. The plantar aponeurosis tendon was modeled by nonlinear bar elements connecting the phalanges to the calcaneus. The rigid body connection, which was defined at the toe in the original model for simplicity, was removed and the transverse ligaments were added instead in order to bind the metatarsals and the phalanges. These tendons and ligaments were expected to reproduce a realistic response in compression.

Posterior translation of the tibia with respect to the femur can stretch the posterior cruciate ligament (PCL). Fifteen millimeters of relative displacement between the femur and tibia is known as the Injury Assessment Reference Value (IARV) for the PCL injury. Since the anterior protuberance of the tibial plateau can be the first site of contact when the knee is flexed, the knee bolster is generally designed with an inclined surface so as not to directly load the projection in frontal crashes. It should be noted, however, that the initial flexion angle of the occupant knee can vary among individuals and the knee flexion angle can change due to the occupant motion. The behavior of the tibial protuberance related to the knee flexion angle has not been described yet. The instantaneous angle of the knee joint at the timing of restraining the knee should be known to manage the geometry and functions of knee restraint devices.

Injuries in car to pedestrian collisions are affected by various factors such as the vehicle body type, pedestrian body size and impact location as well as the collision speed. This study aimed to investigate the influence of such factors taking a Finite Element (FE) approach. A total of 72 collision cases were simulated using three different vehicle FE models (Sedan, SUV, Mini-Van), three different pedestrian FE models (AM50, AF05, AM95), assuming two different impact locations (center and the corner of the bumper) and at four different collision speeds (20, 30, 40 and 50 km/h). The impact kinematics and the responses of the pedestrian model were validated against those in the literature prior to the simulations. The relationship between the collision speed and the predicted occurrence of head and chest injuries was examined for each case, analyzing the impact kinematics of the pedestrian against the vehicle body and resultant loading to the head and the chest.

The WorldSID dummy can be equipped with both a pubic and a sacroiliac joint (S-I joint) loadcell. Although a pubic force criterion and the associated injury risk curve are currently available and used in regulation (ECE95, FMVSS214), as of today injury mechanisms, injury criteria, and injury assessment reference values are not available for the sacroiliac joint itself. The aim of this study was to investigate the sacroiliac joint injury mechanism. Three configurations were identified from full-scale car crashes conducted with the WorldSID 50th percentile male where the force passing through the pubis in all three tests was approximately 1500 N while the sacroiliac Fy / Mx peak values were 4500 N / 50 Nm, 2400 N / 130 Nm, and 5300 N / 150 Nm, respectively. These tests were reproduced using a 150 kg guided probe impacting Post Mortem Human Subjects (PMHS) at 8 m/s, 5.4 m/s and 7.5 m/s.

This study used finite element (FE) simulations to analyze the injury mechanisms of driver spine fracture during frontal crashes in the World Endurance Championship (WEC) series and possible countermeasures are suggested to help reduce spine fracture risk. This FE model incorporated the Total Human Model for Safety (THUMS) scaled to a driver, a model of the detailed racecar cockpit and a model of the seat/restraint systems. A frontal impact deceleration pulse was applied to the cockpit model. In the simulation, the driver chest moved forward under the shoulder belt and the pelvis was restrained by the crotch belt and the leg hump. The simulation predicted spine fracture at T11 and T12. It was found that a combination of axial compression force and bending moment at the spine caused the fractures. The axial compression force and bending moment were generated by the shoulder belt down force as the driver’s chest moved forward.

Lower extremities are the most frequently injured body regions in vehicle-to-pedestrian collisions and such injuries usually lead to long-term loss of health or permanent disability. However, influence of pre-impact posture on the resultant impact response has not been understood well. This study aims to investigate the effects of preimpact pedestrian posture on the loading and the kinematics of the lower extremity when struck laterally by vehicle. THUMS pedestrian model was modified to consider both standing and mid-stance walking postures. Impact simulations were conducted under three severities, including 25, 33 and 40 kph impact for both postures. Global kinematics of pedestrian was studied. Rotation of the knee joint about the three axes was calculated and pelvic translational and rotational motions were analyzed.

When a car collides against a pole-like obstacle, the deformation pattern of the vehicle body-side tends to extend to its upper region. A possible consequence is an increase of loading to the occupant thorax. Many studies have been conducted to understand human thoracic responses to lateral loading, and injury criteria have been developed based on the results. However, injury mechanisms, especially those of internal organs, are not well understood. A human body FE model was used in this study to simulate occupant kinematics in a pole side impact. Internal organ parts were introduced into the torso model, including their geometric features, material properties and connections with other tissues. The mechanical responses of the model were validated against PMHS data in the literature. Although injury criterion for each organ has not been established, pressure level and its changes can be estimated from the organ models.