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Homogeneous Charge Compression Ignition (HCCI) has emerged as a promising technology for reduction of exhaust emissions and improvement of fuel economy of internal combustion engines. There are generally two proposed methods of realizing the HCCI operation. The first is through the control of gas temperature in the cylinder and the second is through the control of chemical reactivity of the fuel and air mixture. EGR trapping, i.e., recycling a large quantity of hot burned gases by using special valve-train events (e.g. negative valve overlap), seems to be practical for many engine configurations and can be combined with any of the other HCCI enabling technologies. While this method has been widely researched, it is understood that the operating window of the HCCI engine with negative valve overlap is constrained, and the upper and lower load boundaries are greatly affected by the in-cylinder temperature.

Ethanol has long been regarded as the optimal gasoline-alternative biofuel for spark-ignition (SI) engines. It is used widely in Latin and North America and is increasingly accepted as an attractive option across Europe. Nevertheless, its low energy density requires a high rate of manufacture; in areas which are deficient of arable land, such rates might prove problematic. Therefore, fuels with higher calorific values, such as butanol or 2,5-dimethylfuran (DMF) deserve consideration; a similar yield to ethanol, in theory, would require much less land. This report addresses the suitability of DMF, to meet the needs as a biofuel substitute for gasoline in SI engines, using ethanol as the biofuel benchmark. Specific attention is given to the sensitivity of DMF to various engine control parameters: combustion phasing (ignition timing), injection timing, relative air-fuel ratio and valve timing (intake and exhaust).

This paper presents a computational study of the airflow features within a motored 4-valve direct injection engine cylinder. An unconventional intake valve strategy was investigated; whereby each valve on the pair of intake valves was assumed to be actuated with different lifts and duration. One of the intake valves was assumed to follow a high-lift long duration valve-lift profile while the other was assumed to follow a low-lift short duration valve-lift profile. The pair of exhaust valves was assumed to be actuated with two identical low-lift short duration valve-lift profiles in order to generate the so-called negative valve overlapping (NVO). The in-cylinder flow fields developed with such intake valve strategy were compared to those produced in the same engine cylinder but with the application of identical low-lift short duration intake valve events.

Particulate Emissions from Homogeneous Charge Compression Ignition (HCCI) combustion are routinely assumed to be negligible. It is shown here that this is not the case when HCCI combustion is implemented in a direct injection gasoline engine. The conditions needed to sustain HCCI operation were realized using the negative valve overlap method for trapping high levels of residual exhaust gases in the cylinder. Measurements of emitted particle number concentration and electrical mobility diameter were made with a Cambustion DMS500 over the HCCI operating range possible with this hardware. Emissions of oxides of nitrogen, carbon monoxide and unburned hydrocarbons were also measured. These data are presented and compared with similar measurements made under conventional spark ignition (SI) operation in the same engine. Under both SI and HCCI operation, a significant accumulation mode was detected with particle equivalent diameters between 80 and 100 nm.

This paper presents a computational investigation of the in-cylinder charge characteristics within a motored 4-valve direct injection HCCI engine cylinder with applied negative valve overlapping. Non-typical intake valve strategy was investigated; whereby the pair of intake valves was assumed to follow the same low-lift short-duration valve-lift profile but actuated at different timings. The phase of intake-valve-opening relative to that of exhaust-valve-closing was optimized in terms of pumping losses. The flow fields generated with such an intake valve strategy were compared to those produced in the same engine cylinder but with typical early and late intake-valve-timing. The computational results of such an approach showed modifications in the in-cylinder swirl and tumble motions during the intake and compression strokes.

The differences between modern diesel and gasoline engine configurations are now becoming smaller and smaller, and in fact will be even smaller in the near future. They will all use moderately high compression ratios and complex direct injection strategies. The HCCI combustion mode is likely to lead to the merging of gasoline and diesel engine technologies to handle the challenges they are facing, offering a number of opportunities for the development of the fuels, engine control and after-treatment. The authors' recent experimental research into the HCCI combustion quality of gasoline and diesel blend fuels has referred to the new combustion technology as ‘Dieseline’.

The effects of variable intake-valve-timing on the gas exchange process and performance of a 4-valve direct-injection HCCI engine were computationally investigated using a 1D gas dynamics engine cycle simulation code. A non-typical strategy to actuate the pair of intake valves was examined; whereby each valve was assumed to be actuated independently at different timing. Using such an intake valves strategy, the obtained results showed a considerable improvement of the engine parameters such as load and charging efficiency as compared with the typical identical intake valve pair timings case. Additional benefits of minimizing pumping losses and improving the fuel economy were demonstrated with the use of the non-simultaneous actuation of the intake valve pair having the opening timing of the early intake valve coupled with a symmetric degree of crank angle for the timing of exhaust valve closing.

In this paper, the microscopic spray characteristics of diesel, Rapeseed Methyl Ester (RME) and Gas-to-Liquid (GTL) fuel, were studied at different injection pressures and measuring positions using Phase Doppler Anemometry (PDA) technique and the velocity development and size distributions of the fuel droplets were analysed in order to understand spray atomisation process. The injection pressures ranged from 80MPa to 150MPa, and the measuring position varied from 20mm to 70mm downstream the nozzle. It was found that the data rate is quite low in the near nozzle region and at high injection pressure. Sauter Mean Diameter (SMD) of all fuels obviously decreases when the injection pressure increases from 80MPa to 120MPa; but the injection pressure has little promotion on the axial velocity of droplets.

The main obstacle for the development of Homogeneous Charge Compression Ignition (HCCI) engines is the control of auto-ignition timing, and one key is to control the trapped gas temperature so as to enable the autoignition at the end of compression stroke. Using special valve mechanisms, very high residual gas mass fraction can be achieved to raise the charge temperature. Gas exchange process hence plays a crucial role in such HCCI engines because of its strong interaction with combustion. The modification of the gas exchange process in a 4-stroke automotive engine for HCCI combustion is not straightforward, since the engine must be able to operate across a considerably wide range of speeds and loads. Intake air temperatures and the valve mechanism need to be controlled in order to deliver optimal engine performance and fuel economy. This paper presents a modelling study of the combustion and gas exchange in a HCCI engine.

A single zone combustion model based on a chemical kinetic solver has been combined with a one-dimension thermo/gas dynamic engine simulation code to study the operating characteristics of a V6 engine in which Homogeneous Charge Compression Ignition (HCCI) operation (also referred to as ‘Controlled Auto-ignition” CAI) is enabled by a cam profile switching (CPS) system with negative valve overlap. An operational window within which HCCI combustion is possible has been identified and the limit of HCCI operating region for varied valve lift possibilities is explored. The mechanisms and potential fuel economy improvements within the HCCI envelope are studied and modelled results compared against data from similar engines. It is shown that for the best fuel economy the valve timing strategy needs to be selected very carefully, despite the engine's capability to operate at a range of valve timing combinations.

Atomization of fuel sprays is a key factor in controlling the combustion quality in the direct-injection engines. In this present work, the effect of saturation ratio (Rs) on the near nozzle spray patterns of ethanol was investigated using an ultra-high speed imaging technique. The Rs range covered both flash-boiling and non-flash boiling regions. Ethanol was injected from a single-hole injector into an optically accessible constant volume chamber at a fixed injection pressure of 40 MPa with different fuel temperatures and back pressures. High-speed imaging was performed using an ultrahigh speed camera (1 million fps) coupled with a long-distance microscope. Under non-flash boiling conditions, the effect of Rs on fuel development was small but observable. Clear fuel collision can be observed at Rs=1.5 and 1.0. Under the flash boiling conditions, near-nozzle spray patterns were significant different from the non-flash boiling ones.

For Homogeneous Charge Compression Ignition (HCCI) combustion, the auto-ignition process is very sensitive to in-cylinder conditions. This includes the change in in-cylinder temperature, the composition of chemical components and their concentrations. This sensitivity presents a major challenge for the accurate control of reliable and efficient HCCI combustion. This paper outlines our recent work: 1. a real-time control oriented gasoline-fueled HCCI combustion model and its implementation in Simulink with fixed step for the conversion into dSPACE Hardware-in-the-Loop (HIL) simulation purpose. 2. The development of model-based fast calibration for the best fuel efficiency and hydrocarbon emissions via evolutionary algorithm (EA). The model reported in this paper is able to run in real-time cycle-to-cycle under engine speeds below 4000rpm and with fixed simulation steps.

While Homogeneous Charge Compression Ignition (HCCI) is a promising combustion mode with significant advantages in fuel economy improvement and emission reductions for vehicle engines, it is subject to a number of limitations, for example, hardware and control complexity, or NOx and NVH deterioration near its operating upper load boundary, diminishing its advantages. Conventional spark-ignition combustion mode is required for higher loads and speeds, thus the operating conditions near the HCCI boundaries and their corresponding alternatives in SI mode must be studied carefully in order to identify practical strategies to minimise the impact of the combustion mode transition on the performance of the engine. This paper presents the results of an investigation of the combustion mode transitions between SI and HCCI, using a combination of an engine cycle simulation code with a chemical kinetics based HCCI combustion code.

Natural gas has a high auto-ignition temperature, requiring high compression ratios and/or intake charge heating to achieve HCCI (homogeneous charge compression ignition) engine operation. Previous work by the authors has shown that hydrogen addition improves combustion stability in various difficult combustion conditions. It is shown here that hydrogen, together with residual gas trapping, helps also in lowering the intake temperature required for HCCI. It has been argued in literature that the addition of hydrogen advances the start of combustion in the cylinder. This would translate into the lowering of the minimum intake temperature required for auto-ignition to occur during the compression stroke. The experimental results of this work show that, with hydrogen replacing part of the fuel, a decrease in intake air temperature requirement is observed for a range of engine loads, with larger reductions in temperature noted at lower loads.

This paper focuses on supercharged HCCI engines employing internal EGR that is obtained by the use of negative valve overlap. In HCCI engines, the absence of throttling coupled with the use of high compression ratio to facilitate auto-ignition and with the use of lean mixtures result in improved fuel efficiency. High dilution is required to control the auto-ignition and it also results in reduction of the production of NOx. To compensate for the charge dilution effect, the method used to recover the loss of power is to introduce more air in to the engine which allows introducing also more fuel while maintaining high lambda. A supercharger is required to introduce the required amount of air into the engine. The modelling investigation performed with Ricardo WAVE® coupled with CHEMKIN® and experimental investigation for supercharged HCCI show significant improvement in terms of extension of load range and reduction of NOx over the naturally aspirated HCCI and also over SI operation.

It is well-known that gasoline is a poor fuel for HCCI operation due to its high autoignation temperature, while the major problem for diesel HCCI is that the ignition temperature of diesel fuel is too low so that diesel autoignites too early. Interestingly a blend of gasoline and diesel fuel could have desirable characteristics for HCCI operation. The negative valve overlap (NVO) is a practical and feasible control mode for production applications of the HCCI concept. At present, the most serious problem is the difficulty to control the moment of auto-ignition and extend the limited operating window of smooth HCCI operation. In this paper, the promotive effects of diesel fuel on gasoline HCCI combustion were experimentally examined. The diesel fuel as additive was added in advance in different proportion (10% and 20% by mass) into gasoline for the purpose of improving its ignitability. The experiments conducted on a gasoline HCCI engine which was naturally aspirated and unthrottled.

Gasoline and diesel, the two fuels with very different characteristics and with wide availability for conventional engine use, were blended as a HCCI engine fuel. Gasoline, with high volatility, easy vaporization and mixture formation, is used to form the homogeneous charge. Diesel fuel which has good ignitability and fast combustion at the conditions predominating in the HCCI environment, is used to dominate the auto-ignition and restrain the knocking combustion. It is expected that these two different fuels with opposite but complementary properties can be used to reach a good compromise in HCCI combustion. Experiments, conducted with moderate compression ratios (CR) and using two modes of HCCI control, i.e. intake heating with CR 15.0 and negative valve overlap (NVO) with CR 10.4, yielded results that prove this expectation.

With boosted HCCI operation on gasoline using residual gas trapping, the amount of residuals was found to be of importance in determining the boundaries of stable combustion at various boost pressures. This paper represents a development of this approach by concentrating on the effects of inlet valve events on the parameters of boosted HCCI combustion with residual gas trapping. It was found that an optimum inlet valve timing could be found in order to minimize NOx emissions. When the valve timing is significantly advanced or retarded away from this optimum, NOx emissions increase due to the richer air / fuel ratios required for stable combustion. These richer conditions are necessary as a result of either the trapped residual gases becoming cooled in early backflow or because of lowering of the effective compression ratio. The paper also examines the feasibility of using inlet valve timing as a method of controlling the combustion phasing for boosted HCCI with residual gas trapping.

This paper presents a modeling study of a gasoline HCCI engine using a single-zone and a multi-zone engine combustion models coupled with the CHEMKIN chemical kinetics solver for the closed part of the cycle. These combustion models are subsequently combined with a 1-D gas dynamics engine cycle simulation code which calculates the engine gas exchange to supply the boundary conditions for the in-cylinder simulation and also predicts engine performance. The simulated in-cylinder pressure history and charge composition at the time of exhaust valve opening are compared with the data from a parallel engine experimental project. Although the single-zone model is useful for parameter studies by predicting the trend of auto-ignition timing variations as the result of the effect of engine operating conditions, the matching of simulated and test data is good perhaps only if the mixture and temperature distributions in the cylinder are uniform.

The application of Homogeneous Charge Compression Ignition (HCCI) combustion to naturally aspirated engines has shown a much reduced usable load range as compared to spark ignition (SI) engines. The approach documented here applies inlet charge boosting to gasoline HCCI operation on an engine configuration that is typical for SI gasoline engines, in conjunction with residual gas trapping. The latter helps to retain the benefits of much reduced requirement for external heating. In the present work, the achievable engine load range is controlled by the level of boost pressure while varying the amount of trapped residual gas. In addition, it was found that there is a maximum amount of boost that can be applied without intake heating for any given amount of trapped residuals. NOx emissions decrease with increasing amounts of trapped residual.