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In this study, a spray hot-impingement system was set up to analyze the spray characteristics when spray impinged onto a flat hot surface by high-speed photography technology. The angle between spray axis and normal line of the flat surface could be changed, and the surface temperature could exceed 400°C. The influences of surface temperature and heating power on spray atomization were investigated too. At atmospheric pressure, when the wall temperature was 340∼380°C, the impinging diesel spray was well atomized. In this experiment, the wall heating power could be set at 1∼25 Wcm-2. When the heating power was about 1.6 Wcm-2, the impinging spray atomized well, and when it was about 10.1 Wcm-2 the spray atomized better though the heating power requirement should be high.

A Controllable Active Thermo-Atmosphere (CATA) Combustor enables the investigation of stabilization mechanisms in an environment that decouples the turbulent chemical kinetics from the complex recirculating flow. Previous studies on combustion of the low-pressure fuel jets in the Controllable Active Thermo-Atmosphere (CATA) showed non-linear effect of coflow temperature on autoignition delay and the randomness of autoignition sites. In this work, a diesel spray is injected into the CATA with the injection pressure at 20MPa from a single-hole injector and the autoignition and combustion process of the spray is recorded by a high-speed camera video. The multipoint autoignition of diesel spray is observed in the CATA and the subsequent combustion process is analyzed. The results show that autoignition phenomenon plays an important role in the stabilization of the lifted flames of diesel spray under low coflow temperature.

In this paper a method of misfiring control in current cycle at engine start is presented. With this novel method, the high HC emissions of gasoline engine employed in traditional or hybrid electrical vehicles will be avoided. By the feedback of ion current signal, misfire phenomenon is identified within 30 degrees crank angle after spark plug ignited. Then, the ignition coil will be recharged and the plug sparked again to promote air fuel mixture oxidation and deplete the unburned hydrocarbon produces in exhaust gas. On the other hand, too late ignition will not always result in normal combustion, a kind of reaction similar with slow oxidation also occurs in such case.

Biodiesel has been paid more and more attention as a renewable fuel due to some excellent properties such as renewable, high cetane number, ultralow sulfur content, no aromatic hydrocarbon, high flash point, low CO2 emission when compared with diesel. While others physical properties like high viscosity, high surface tension, big density and bad volatility would spoil the spray characteristics of biodiesel fuel, which will affect the thermal efficiency when running in diesel engine. Accompanied with constant volume vessel and high speed video camera system, a high pressure common rail system, which could provide an injection pressure of 180 MPa, is used to investigate the characteristics of jatropha curcas biodiesel, palm oil biodiesel and diesel fuel. The effects of injection pressures and ambient densities on spray characteristics of these fuels are studied.

This paper presents the development of an electronic control LPG gas injection system and its application in a small SI engine. The tests results show that the developed LPG gas injection system can meet the needs for the goal of high engine power output and low exhaust emissions based on the engine bench tests. With the LPG electronic gas injection system, the air-fuel ratio can be optimized based on the requirements and CO and NOx emission levels are decreased significantly compared with the LPG mechanical mixer fuel supply system, based on the same HC emission levels. With the new gas phase LPG electronic control injection system, the HC emission level is controlled below the 300 ppm under most engine conditions and under 200 ppm when the engine speed is over 3000 r/min. The NOx emission level is under 2600 ppm in the whole range of engine operation conditions and is decreased by 2000 ppm compared with the LPG mechanical mixer system.

An experimental study is presented on the evaporation of diluted droplet-laden two-phase jet flows within a heated air channel co-flow. In this study, n-heptane is pre-atomized by an ultrasonic nozzle to produce droplet cluster with a median diameter of about15μm, and a continuous cold air flow is applied to carry the fuel droplet cluster to emerge from a nozzle tube, producing a free turbulent jet of droplet stream. The droplet stream is then introduced as a central jet into a square-shaped channel with heated air co-flow for evaporation investigations. With flexibilities of the initial properties of droplet stream and surrounding conditions of channel flow, the axial evolution of droplet size is determined to characterize the evaporation behavior of n-heptane droplet stream under various boundary conditions. The equivalence ratios of droplet streams are varied by changing both the carrier-air flow rate and the fuel flow rate.

Pre-ignition may lead to an extreme knock (super-knock or mega-knock) which will impose a severe negative influence on the engine performance and service life, thus limiting the development of downsizing gasoline direct injection (GDI) engine. More and more studies reveal that the auto-ignition of lubricants is the potential source for pre-ignition. However, pre-ignition is complicated to study on the engine test bench. In this paper, a convenient test method is applied to investigate the influence of lubricants metal-additives on pre-ignition. 8 groups of lubricants are injected into a hot co-flow atmosphere which generated by a burner. A single-hole nozzle injector with a diameter of 0.2 mm at 20 MPa injection pressure is utilized for lubricants' injection and spray atomization. The ignition delays of lubricants with different additives of calcium, ZDDP (Zinc Dialkyl Dithiophosphates) and magnesium content under the hot co-flow atmosphere are recorded with a high-speed camera.

In order to investigate the impacts of recirculated exhaust gas temperature on gasoline engine combustion and emissions, an experimental study has been conducted on a turbocharged PFI gasoline engine. The engine was equipped with a high pressure cooled EGR system, in which different EGR temperatures were realized by using different EGR coolants. The engine ran at 2000 r/min and 3000 r/min, and the BMEP varied from 0.2MPa to 1.0MPa with the step of 0.2MPa. At each case, there were three conditions: 0% EGR, 10% LT-EGR, 10% HT-EGR. The results indicated that LT-EGR had a longer combustion duration compared with HT-EGR. When BMEP was 1.0 MPa, CA50 of HT-EGR advanced about 5oCA. However, CA50 of LT-EGR could still keep steady and in appropriate range, which guaranteed good combustion efficiency. Besides, LT-EGR had lower exhaust gas temperature, which could help to suppress knock. And its lower exhaust gas temperature could reduce heat loss. These contributed to fuel consumption reduction.

Many studies show that under diesel engine operating conditions, SCR reductant sprays will impinge on the wall of exhaust pipes. In order to understand this impinging process of SCR reductant spray, and to analyze what factors affect it, a test bench was set up by means of high speed video camera. At atmospheric pressure, SCR spray was injected on a heated metal wall, the impacts of wall temperature, injection pressure, injection height and angle on developing characteristics of SCR reductant spray after impinging on the heated wall have been researched and analyzed. The results show that the heated wall temperature has a great impact on the spray developing process, when wall temperature is lower than 405K, after water evaporated the crystallized urea will remain on the wall to block exhaust pipes. When wall temperature is higher, the atomization and evaporation of SCR reductant spray will be better, and the hydrolysis process of urea will be faster.

Spray characteristics and spray wall-impingement events are the key factors for the direct injection spark ignition (DISI) engines, affecting fuel/air mixture preparation and its combustion process. Thus, the spray characteristics of a multi-hole injector for DISI engines, such as spray tip penetration and spray cone angle were investigated in an optical chamber employing the high-speed shadow photography. Furthermore, the effects of the injection pressure, ambient pressure and piston top shape on the impinging spray development were studied in the optical chamber, when the impinging distance is 26.1 mm, corresponding to about 60 CAD ATDC. In addition, the SMD and wall film thickness of the spray impinging on the piston top were studied by means of CFD technique. The results showed that the ambient pressure had the greater effect on the changes of the spray penetration and spray cone angle than the injection pressure.

Due to much higher pressure and pressure rising rate, knocking is always of potential hazards causing damages in the engine and high NOX emissions. Therefore, the researchers have focused on knocking diagnosis and control for many years. However, there is still lack of fast response sensor detecting in-cycle knocking. Until now, the feedback control based on knocking sensor normally adjusts the injection and ignition parameters of the following cycles after knocking appears. Thus in-cycle knocking feedback control which requires a predictive combustion signal is still hard to see. Ion current signal is feasible for real-time in-cylinder combustion detection, and can be employed for misfiring and knocking detection. Based on incylinder pressure and ion current signals, the in-cycle knocking feedback control is investigated in this research. The 2nd-order differential of in-cylinder pressure, which means the response time of pressure rising rate dPR, is employed for knocking prediction.

The objective of this work was to investigate the potential of the electrostatic atomization for its application in internal combustion engines. In this paper, a theoretical model for secondary breakup of charged droplets was established. The electric force reduces the surface tension of liquid, whereby atomization is promoted. To improve the diesel droplet atomization remarkably by means of electrostatic charge, the charge-mass ratio should be at least at the order of 10-6C/g. In the interest of the practical application conditions in internal combustion engines, the high-pressure injected electrospray was generated and investigated under various injection pressures and electric conditions. By means of the Photron high-speed camera, the special features of electrospray were observed. The micro-characters including the drop size distribution and the variance of the drop diameter in the spray front area were investigated.

The weight of an exhaust system on a modern vehicle is increasing because of all kinds of reasons, like engine power's increasing, more catalysts for emission control and more NVH (Noise, Vibration and Harshness) performance requirements. After the engine starting, the exhaust system was not only bearing a cyclical load from the engine, which mainly causing the vibration of the exhaust system, but also the loads from the road, which was transferred through the wheels, the suspension system and the body. Because the exhaust system always worked in these bad conditions, its structural strength, durability and life-time were analyzed in the paper, by numerical simulation and physical correlation. By discretizing the exhaust system's CAD model, a finite element model was built. After restrict the finite element model as it in a real load condition, complete the structure stress analysis and Fatigue analysis of exhaust system's hanger with FEA analysis tools.

It has been revealed by researches that lubricant properties have a great effect on the low-speed pre-ignition (LSPI) frequency in downsizing turbocharged direct-injection engines which are developed for better fuel economy. Droplets of lubricant or lubricant-gasoline mixture are considered to be the potential pre-ignition sources. Those droplets fly into the combustion chamber and ignite the gasoline-air mixture. To study lubricant droplets fundamentally, a novel set of droplet auto-ignition system is designed based on a Dibble Burner for this experiment. Influences of metallic additive contents, viscosities, lubricant diluted with gasoline and waste lubricant on the ignition delay of droplets are investigated by testing 12 groups of lubricants or lubricant-gasoline mixture. The equivalent diameter of each droplet generated by micro-syringes is around 2.1 mm. The co-flow temperature varies from 1123 K to 1223 K, and the experiments are carried out at atmospheric pressure.

This work presents the study of the methane jet flame in a pressurized vitiated co-flow burner (PVCB). The lift-off length and the stabilization of the methane jet flame under different environment pressures, co-flow temperatures, co-flow rates and jet velocities have been studied, and a chemical numerical simulation based on Gri-mech 3.0 was analyzed as well. The results could provide theoretical supports for the research of natural gas engine combustion stabilization control to increase its thermal efficiency. The experimental results show that the lift-off length decreases obviously (104.22mm to76.14mm) with the increase of the environment pressure (1to1.5bar, 1073K) and temperature (119.34mm to 43.74mm from 1058K to 1118K, 1bar), meanwhile, it also increases with the increment of the co-flow rate and jet velocity.

Based on high EGR rate, the low temperature combustion (LTC) has been studied widely, of which the application range is more extensive than the homogeneous charge compression ignition (HCCI) and premixed charge compression ignition (PCCI). As the high EGR rate would influence the condition of intake charge, it would also affect the combustion process and the HC emissions, thus the combustion stability of LTC would be lower than tradition diesel combustion. In this study, an ion current detecting technology was employed to explore the ion current at different EGR rates. Meanwhile, the combustion parameters were also investigated, which included the in-cylinder pressure and heat release rate. The CA50 and CAI50 were adopted as the phases of combustion and ion current, which respectively represented the crank angle of mid-point for the integrated heat release and integrated ion current. Then the correlation between CA50 and CAI50 was analysed.

A hot exhaust gas burner system is applied to break through the limitations of the traditional diesel engine bench. Sufficient atomization is needed to realize spark ignition in a low-pressure burner system. Hence, the design of the atomization system is studied both experimentally and numerically. Through the reasonable optimization of the nozzle diameter, the air assist pressure, the angle among the four nozzles of four V-structures as well as the diameter and the angle of co-flow holes, an even distribution of small diesel droplets in the ignition area of the burner is realized. Consequently, diesel spray can be spark ignited in a low-pressure burner system, which can simulate the diesel exhaust. And the DPF can be installed downstream of the burner to quickly analyze the effect of ash accumulation on the DPF.

Ammonia is a new type of carbon-free fuel with low cost, clean and safe. The research and application of zero-carbon fuel internal combustion engines has become the mainstream of future development. However, there still exist problems should be solved in the application of ammonia fuel. Due to the lower flame laminar speed and higher ignition temperature, ammonia may have unstable combustion phenomena. In this work, the characteristics of ammonia combustion have been investigated, based on controllable thermal activated atmosphere burner. The ignition delay has been used to analyze the ammonia combustion characteristics. With the increase in co-flow temperature, the ignition delay of ammonia/air has an obvious decline. In order to investigate the emission characteristics of ammonia, CHEMKIN is used to validate the different chemical reaction mechanisms and analyse the ammonia emissions.

In this paper an estimation method on location of peak pressure (LPP) employing flame ionization measurement, with the spark plug as a sensor, was discussed to achieve combustion parameters estimation at quick start of HEV engines. Through the cycle-based ion signal analysis, the location of peak pressure can be extracted in individual cylinder for the optimization of engine quick start control of HEV engine. A series of quick start processes with different cranking speed and engine coolant temperature are tested for establishing the relationship between the ion signals and the combustion parameters. An Artificial Neural Network (ANN) algorithm is used in this study for estimating these two combustion parameters. The experiment results show that the location of peak pressure can be well established by this method.

GDI engine has gained much popularity in vehicle market with its high thermal efficiency. However, because of higher particulate emissions, it becomes harder for GDI engines to fulfill the iteration of emission regulations in various countries. As a result, Gasoline Particulate Filter (GPF) has received more and more attention and applications. It is important to study the particulate emission and GPF performance especially for transient cycles. With a self-designed test bench with burner named Exhaust Gas Simulator, a transient control strategy to simulate the exhaust state of the WLTC cycle has been developed and achieved a fast and stable ash accumulation rate. Three levels of ash loading, in terms of 0g/L, 5g/L and 35g/L, were accumulated on respective GPF for different aging degrees with this test bench. The effect of ash loading on GPF performance was investigated.