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Four of these Particulate Reduction Systems (PMS) were tested on a passenger car and one of them on a HDV. Expectation of the research team was that they would reach at least a PM-reduction of 30% under all realistic operating conditions. The standard German filter test procedure for PMS was performed but moreover, the response to various operating conditions was tested including worst case situations. Besides the legislated CO, NOx and PM exhaust-gas emissions, also the particle count and NO2 were measured. The best filtration efficiency with one PMS was indeed 63%. However, under critical but realistic conditions filtration of 3 of 4 PMS was measured substantially lower than the expected 30 %, depending on operating conditions and prior history, and could even completely fail. Scatter between repeated cycles was very large and results were not reproducible. Even worse, with all 4 PMS deposited soot, stored in these systems during light load operation was intermittently blown-off.

Recent developments in diesel fuel injection equipment coupled with moves to using ULSD and biodiesel blends has seen an increase in the number of reports, from both engine manufacturers and fleet operators, regarding fuel system deposit issues. Preliminary work performed to characterise these deposits showed them to be complicated mixtures, predominantly carbon like but also containing other possible carbon precursor materials. This paper describes the application of the combination of hydropyrolysis, gas chromatography and mass spectrometry to the analysis of these deposits. It also discusses the insights that such analysis can bring to the constitution and origin of these deposits.

Initial results are presented for the production of hydrogen from waste lubricating oil using a chemical looping reforming (CLR) process. The development of flexible and sustainable sources of hydrogen will be required to facilitate a "hydrogen economy." The novel CLR process presented in this paper has an advantage over hydrogen production from conventional steam reforming because CLR can use complex, low value, waste oils. Also, because the process is scalable to small and medium size, hydrogen can be produced close to where it is required, minimizing transport costs. Waste lubricating oil typically contains 13-14% weight of hydrogen, which through the steam reforming process could produce a syngas containing around 75 vol% H₂, representing over 40 wt% of the fuel. The waste oil was converted to a hydrogen-rich syngas in a packed bed reactor, using a Ni/ Al₂O₃ catalyst as the oxygen transfer material (OTM).

This work investigates the effect of a multifunctional diesel fuel additive package used with RapeSeed Oil (RSO) as a fuel in a DI heavy duty diesel engine. The effects on fuel injectors’ cleanliness were assessed. The aim was to maintain combustion performance and preventing the deterioration of exhaust emissions associated with injector deposit build up. Two scenarios were investigated: the effect of deposit clean-up by a high dose of the additive package; and the effect of deposit prevention using a moderate dose of the additive package. Engine combustion performance and emissions were compared for each case against use of RSO without any additive. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, fitted with an oxidation catalyst and meeting the Euro II emissions limits. The tests were conducted under steady state conditions of 23kW and 47kW power output at an engine speed of 1500 rpm.

The fuel injection equipment (FIE) has always been paramount to the performance of the Diesel engine. Increasingly stringent emissions regulations have dictated that the FIE becomes more precise and sophisticated. The latest generation FIE is therefore less tolerant to deposit formation than its less finely engineered predecessors. However, the latest emissions regulations make it increasingly difficult for engine manufacturers to comply without the use of exhaust aftertreatment. This aftertreatment often relies on catalytic processes that can be impaired by non-CHON (carbon, hydrogen, oxygen and nitrogen) components within the fuel. Fuel producers have therefore also been obliged to make major changes to try and ensure that with the latest technology engines and aftertreatment systems the fuel is still fit for purpose. However, there has recently been a significant increase in the incidence of reported problems due to deposit build-up within vehicle fuel systems.

The transport sector is one of the major contributors to greenhouse gas emissions. This study investigated three greenhouse gases emitted from road transport using a probe vehicle: CO₂, N₂O and CH₄ emissions as a function of cold start and ambient temperatures. A real-world driving cycle has been developed at Leeds and referred as LU-BS, which has an urban free flow driving pattern. The test vehicle was driven on the same route by the same driver on different days with different ambient temperatures. All the journeys were started from cold. An in-vehicle FTIR emission measurement system was installed on a EURO2 emission compliance SI car for emissions measurement at a rate of 0.5 Hz. This emission measurement system was calibrated on a standard CVS measurement system and showed an excellent agreement on the CO₂ measurement with the CVS results. The N₂O and CH₄ were calibrated by calibration gas bottles.

A FTIR in-vehicle on-road emission measurement system was installed in a EURO2 emissions compliant SI (Spark Ignition) car to investigate exhaust Volatile Organic Compounds (VOC) emissions and Ozone Formation Potential (OFP) under different urban traffic conditions. The real time fuel consumption and vehicle traveling speed were measured and logged. The temperatures were measured along the exhaust pipe so as to monitor the thermal characteristics and efficiency of the catalyst. Two real world driving cycles were developed with different traffic conditions. One (West Park Loop cycle) was located in a quiet area with few traffic interference and the other one (Hyde Park Loop cycle) was in a busy area with more traffic variations. The test car was pre-warmed before each test to eliminate cold start effect. The driving parameters were analyzed for two real world cycles.

Exhaust emissions were measured under real world urban driving conditions using a set of in-vehicle FTIR emission measurement system, which is able to measure 65 emission components simultaneously at a rate of 0.5 Hz. The test vehicle was a modern EURO4 emission compliant SI car equipped with temperature measurement along the exhaust pipe across the catalyst so as to match thermal characteristics to emission profiles. A free flow urban driving cycle was used for the test and four repeated journeys were conducted. The results were compared to EU emissions legislation. The results show that the warm up of the lubricating oil needed 15 minutes. The TWC needed about 200 seconds to reach full conversion efficiency. CO, THC and NOx emissions exceeded the EURO4 exhaust emission legislation. CO2 emissions were well above the type approval value of this vehicle.

A series of chassis dynamometer test trials were conducted to assess the performance of a Fourier Transform Infra Red (FTIR) system developed for on-road vehicle exhaust emissions measurements. Trials used a EURO 1 emission compliant SI passenger car which, alongside the FTIR, was instrumented to allow the routine logging of engine speed, road speed, throttle position, air-fuel ratio, air flow and fuel flow in addition to engine, exhaust and catalyst temperatures. The chassis dynamometer facility incorporated an ‘industry standard’ measurement system comprising MEXA7400 gas analyzer and CVS bag sampling which was the ‘benchmark’ for the evaluation of FTIR legislated gas-phase emissions (CO, NOx, THC and CO2) measurements. Initial steady state measurements demonstrated strong correlations for CO, NOx and THC (R2 of 0.99, 0.97 0.99, respectively) and a good correlation for CO2 (R2 = 0.92).

Traditionally, diesel fuel injection equipment (FIE) has frequently relied on the diesel fuel to lubricate the moving parts. When ultra low sulphur diesel fuel was first introduced into some European markets in the early 1980's it rapidly became apparent that the process of removing the sulphur also removed other components that had bestowed the lubricating properties of the diesel fuel. Diesel fuel pump failures became prevalent. The fuel additive industry responded quickly and diesel fuel lubricity additives were introduced to the market. The fuel, additive and FIE industries expended much time and effort to develop test methods and standards to try and ensure this problem was not repeated. Despite this, there have recently been reports of fuel reaching the end user with lubricating performance below the accepted standards.

Current developments in fuels and emissions regulations are resulting in an increasingly severe operating environment for diesel fuel injection systems. The formation of deposits within the holes or on the outside of the injector nozzle can affect the overall system performance. The rate of deposit formation is affected by a number of parameters, including operating conditions and fuel composition. For the work reported here an accelerated test procedure was developed to evaluate the relative importance of some of these parameters in a high pressure common rail fuel injection system. The resulting methodology produced measurable deposits in a custom-made injector nozzle on a single-cylinder engine. The results indicate that fuels containing 30%v/v and 100% Fatty Acid Methyl Ester (FAME) that does not meet EN 14214 produced more deposit than an EN590 petroleum diesel fuel.

A FTIR in-vehicle on-road emission measurement system was installed in a EURO 2 emissions compliant SI car to investigate exhaust emissions under different urban traffic conditions. The real time fuel consumption and vehicle traveling speed was measured and logged. The temperatures were measured along the exhaust pipe so as to monitor the thermal characteristics and efficiency of the catalyst. Two real world driving cycles were developed with different traffic conditions. One (WP cycle) was located in a quiet area with few traffic interference and the other one (HPL cycle) was in a busy area with more traffic variations. The test car was pre-warmed before each test to eliminate cold start effect. The driving parameters were analyzed for two real world cycles. The WP cycle had higher acceleration rate, longer acceleration mode and shorter steady speed driving mode and thus harsher than the HPL cycle.

Lubricating oil takes all of the NEDC test cycle time to reach 90°C. Hence, this gives high friction losses throughout the test cycle, which leads to a significant increase in the fuel consumption. In real world driving, particularly in congested traffic, it is shown that lube oil warm-up is even slower than in the NEDC. Euro 1, 2 and 4 Ford Mondeo water and oil warm up rates in real world urban driving were determined and shown to be comparable with the results of Kunze et al. (2) for a BMW on the NEDC. This paper explores the use of forced convective heat exchange between the cooling water and the lube oil during the warm-up period. A technique of a step warm-up of the engine at 32 Nm at 2000 rpm (35% of peak power) was used and the engine lube oil and water temperature monitored. It was shown that the heat exchanger results in an increase in lube oil temperature by 4°C, which increased to 10°C if enhanced heat transfer to the water was used from an exhaust port heat exchanger.

Exhaust emissions were measured under real world urban driving conditions using a set of in-vehicle FTIR emission measurement system, which is able to measure 65 emission components simultaneously at a rate of 0.5 Hz. The test vehicle was a EURO 2 emission compliant SI car equipped with real time fuel consumption measurement and temperature measurement along the exhaust pipe across the catalyst allowing the matching of thermal characteristics to emission profiles and monitor fuel consumption. The temperature profile indicated that the light-off of the catalyst took about 150∼200 seconds. The warm up of the lubricating oil and coolant water required a longer time than the catalyst did. The impact of ambient temperatures on lubricating oil and coolant water warm ups was greater than that on the light-off of the catalyst. The heat loss and energy balance were calculated during the whole cycle period. The influence of cold start on fuel consumption was investigated.

With growing concern over greenhouse gases there is increasing emphasis on reducing CO2 emissions. Despite engine efficiency improvements plus increased dieselisation of the fleet, increasing vehicle numbers results in increasing CO2 emissions. To reverse this trend the fuel source must be changed to renewable fuels which are CO2 neutral. A common route towards this goal is to substitute diesel fuel with esterified seed oils, collectively known as Fatty Acid Methyl Esters. However a fundamental change to the fuel chemistry produces new challenges in ensuring compatibility between fuel and engine performance/durability. This paper discusses the global situation and shows how fuel additives can overcome the challenges presented by the use of biodiesel.

Increasing concern, about the health risk due to solid aerosols from engine combustion, has provoked more stringent imission limits, for soot particles in the range of pulmonary intrusion, at critical work-places (e.g. tunnel sites, see Table 1). Within the scope of the joint European project VERT, these emissions were characterized and their effective curtailment through exhaust gas after-treatment investigated. Diesel engines, irrespective of design and operating point, emit solid particulates in the range of 100 nm, at concentrations above 10 million particulates per cm3. Engine tests showed that a drastic curtailment of pulmonary intruding particulates seems not feasible by further development of the engine combustion, nor by reformulation of fuels, nor by deployment of oxidation catalytic converters. Particulate traps, however, can curtail the total solid particulate count, in the fine particulate range 15-500 nm, by more than two orders of magnitude.

A precision in-vehicle tail-pipe emission measurement system was installed in a EURO1 emissions compliant SI car and used to investigate the variability in tail-pipe emission generation at an urban traffic junction and uphill/downhill road, and thereby the impact of road topography on emissions. Exhaust gas and skin temperatures were also measured along the exhaust pipe of the instrumented vehicle, so the thermal characteristics and the efficiency of the catalyst could be monitored. Different turning movements (driving events) at the priority T-junction were investigated such as straight, left and right turns with and without stops. The test car was run until hot stable operating conditions were achieved before each test, thereby negating cold start effects.

A rapeseed methyl ester biodiesel RMEB100 was tested on a heavy duty DI diesel engine under steady state conditions. The combustion performance and exhaust emissions were measured and compared to a standard petroleum derived diesel fuel. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, with emission compliance of EURO 2, fitted with an oxidation catalyst. The exhaust samples were taken both upstream and downstream of the catalyst. Particulates were collected and analysed for VOF, carbon and ash. A MEXA7100 gas analysis system was used for legislated gas analysis such as CO, CO2, NOx and total hydrocarbons. A FTIR analysis system was deployed for gaseous hydrocarbon speciation, which is capable of speciating up to 65 species. The results showed a significant reduction in total particulate mass, particulate VOF, CO, THC and aldehydes when using RMEB100.

Condensable and gaseous hydrocarbon emissions and speciation of the hydrocarbons have been investigated using a EURO1 emissions compliant SI (Spark Ignition) car. Exhaust gas samples were simultaneously collected upstream and downstream of the catalyst using a system containing cold ice trap, resin, particulate filter block and Teflon gas sampling bag. GC (Gas Chromatography) was employed to analyze for hydrocarbons and 16 of the more significant hydrocarbons are reported. The test was carried out using both cold start and hot start driving cycles. Results show that the benzene and toluene were major species emitted from the tailpipe under cold start conditions. Methylnaphthalene was a dominated hydrocarbon under hot start conditions. The cold start had significant influence on hydrocarbon emissions. The catalyst out benzene emissions for cold start was thirty times higher than that for hot start.