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Technical Paper

Reaction Analysis and Modeling of Fast SCR in a Cu-Chabazite SCR Catalyst Considering Generation and Decomposition of Ammonium Nitrate

2021-09-05
2021-24-0073
In this study, reaction path analysis and modeling of NOx reduction phenomena by fast SCR reaction on a Cu-chabazite catalyst were conducted, considering the formation and decomposition of ammonium nitrate (NH4NO3). White crystals of NH4NO3 decompose at temperatures < 200 °C. Thus, the reaction behavior changes at 200 °C under fast SCR reaction conditions. NH4NO3 formation can occur on both Cu sites and Brønsted acid sites, which are active sites for NOx reduction in the Cu-chabazite catalyst, but it is unclear where NH4NO3 accumulates on the catalyst. Analyses using catalyst test pieces with different active sites were performed to estimate this accumulation. The results suggested that NH4NO3 accumulation does not depend on the presence of either Cu sites or Brønsted acid sites. Therefore, it is assumed that NH4NO3 can be accumulated everywhere on the catalyst, including on the zeolite framework. This phenomenon was included in the model as formation/accumulation sites S'.
Technical Paper

Numerical Methods on VVA and VCR Concepts for Fuel Economy Improvement of a Commercial CNG Truck

2020-09-15
2020-01-2083
Natural gas has been used in spark-ignition (SI) engines of natural gas vehicles (NGVs) due to its resource availability and stable price compared to gasoline. It has the potential to reduce carbon monoxide emissions from the SI engines due to its high hydrogen-to-carbon ratio. However, short running distance is an issue of the NGVs. In this work, methodologies to improve the fuel economy of a heavy-duty commercial truck under the Japanese Heavy-Duty Driving Cycle (JE05) is proposed by numerical 1D-CFD modeling. The main objective is a comparative analysis to find an optimal fuel economy under three variable mechanisms, variable valve timing (VVT), variable valve actuation (VVA), and variable compression ratio (VCR). Experimental data are taken from a six-cylinder turbocharged SI engine fueled by city gas 13A. The 9.83 L production engine is a CR11 type with a multi-point injection system operated under a stoichiometric mixture.
Technical Paper

Effects of Partial Oxidation in an Unburned Mixture on a Flame Stretch under EGR Conditions

2021-09-21
2021-01-1165
The purpose of the present study is to find a way to extend a combustion stability limit for diluted combustion in a spark-ignition (SI) gasoline engine which has a high compression ratio. This paper focuses on partial oxidation in an unburned mixture which is observed in the high compression engine and clarifies the effect of partial oxidation in an unburned mixture on the behavior of a flame stretch and the extinction limit. The behavior of the flame stretch was simulated using the detailed chemical kinetics simulation with the opposed-flow flame reactor model. In the simulation, the reactants which have various reaction progress variables were examined to simulate the flame stretch and extinction under the partial oxidation conditions. The mixtures were also diluted by complete combustion products which represent exhaust gas recirculation (EGR).
Journal Article

Experiments and Simulations of a Lean-Boost Spark Ignition Engine for Thermal Efficiency Improvement

2015-11-17
2015-32-0711
Primary work is to investigate premixed laminar flame propagation in a constant volume chamber of iso-octane/air combustion. Experimental and numerical results are investigated by comparing flame front displacements under lean to rich conditions. As the laminar flame depends on equivalence ratio, temperature, and pressure conditions, it is a main property for chemical reaction mechanism validation. Firstly, one-dimensional laminar flame burning velocities are predicted in order to validate a reduced chemical reaction mechanism. A set of laminar burning velocities with pressure, temperature, and mixture equivalence ratio dependences are combined into a 3D-CFD calculation to compare the predicted flame front displacements with that of experiments. It is found that the reaction mechanism is well validated under the coupled 1D-3D combustion calculations. Next, lean experiments are operated in a SI engine by boosting intake pressure to maintain high efficiency without output power penalty.
Journal Article

Detailed Diesel Combustion and Soot Formation Analysis with Improved Wall Model Using Large Eddy Simulation

2015-11-17
2015-32-0715
A mixed time-scale subgrid large eddy simulation was used to simulate mixture formation, combustion and soot formation under the influence of turbulence during diesel engine combustion. To account for the effects of engine wall heat transfer on combustion, the KIVA code's standard wall model was replaced to accommodate more realistic boundary conditions. This were carried out by implementing the non-isothermal wall model of Angelberger et al. with modifications and incorporating the log law from Pope's method to account for the wall surface roughness. Soot and NOx emissions predicted with the new model are compared to experimental data acquired under various EGR conditions.
Technical Paper

Conversion Performance Prediction of Thermal-Deteriorated Three-Way Catalysts: Surface Reaction Model Development Considering Platinum Group Metals and Co-Catalyst

2021-09-05
2021-24-0077
Three-way catalyst (TWC) converters can purify harmful substances, such as carbon monoxide, nitrogen oxides, and hydrocarbons, from the exhaust gases of gasoline engines. However, large amounts of these substances may be emitted before the TWC reaches its light-off temperature during cold starts, and its performance may be impaired by thermal deterioration during high-load driving. In this work, a simulation model was developed using axisuite commercial software by Exothermia S.A to predict the light-off conversion performance of Pd/CeO2-ZrO2-Al2O3 catalysts with different degrees of thermal deterioration. The model considered detailed surface reactions and the main factor of the deterioration mechanism. In the detailed reaction mechanism, adsorption, desorption, and surface reactions of each gas species at active sites of the platinum group metal (PGM) particles were considered based on the Langmuir-Hinshelwood mechanism.
Technical Paper

Study of Knock Control in Small Gasoline Engines by Multi-Dimensional Simulation

2006-11-13
2006-32-0034
To suppress knock in small gasoline engines, the coolant flow of a single-cylinder engine was improved by using two methods: a multi-dimensional knock prediction method combining a Flamelet model with a simple chemical kinetics model, and a method for predicting combustion chamber wall temperature based on a thermal fluid calculation that coupled the engine coolant and the engine structure (engine head, cylinder block, and head gasket). Through these calculations as well as the measurement of wall temperatures and the analysis of combustion by experiments, the effects of wall temperature distribution and consequent unburnt gas temperature distribution on knock onset timing and location were examined. Furthermore, a study was made to develop a method for cooling the head side, which was more effective to suppress knock: the head gasket shape was modified to change the coolant flow and thereby improve the distribution of wall temperatures on the head side.
Technical Paper

Study on Burning Velocity of LPG Fuel in a Constant Volume Combustion Chamber and an SI Engine

2010-04-12
2010-01-0614
Compared with petroleum fuel, liquefied petroleum gas (LPG) demonstrates advantages in low CO₂ emission. This is because of propane (C₃H₈), n-butane (n-C₄H₁₀) and i-butane (i-C₄H₁₀), which are the main components of LPG, making H/C ratio higher. In addition, LPG is suitable for high efficient operation of a spark ignition (SI) engine due to its higher research octane number (RON). Because of these advantages, that is, diversity of energy source and reduction of CO₂, in the past several years, LPG vehicles have widely been used as the alternate gasoline vehicles all over the world. Consequently, it is absolutely essential for the performance increase in LPG vehicles to comprehend combustion characteristics of LPG. In this study, the differences of laminar burning velocity between C₃H₈, n-C4H10, i-C₄H₁₀ and regular gasoline were evaluated experimentally with the use of a constant volume combustion chamber (CVCC).
Technical Paper

Improvement of Combustion in a Dual Fuel Natural Gas Engine with Half the Number of Cylinders

2003-05-19
2003-01-1938
A dual fuel natural gas diesel engine suffers from remarkably lower thermal efficiency and higher THC, CO emissions at lower load because of its lower burned mass fraction caused by the lean pre-mixture. To overcome this inevitable disadvantage at lower load, two methods of reducing the number of operating cylinders were examined. One method was to use the two cylinders operation while the second one was to use the quasi-two cylinders operation. As a result, it was found that the unburned hydrocarbons and CO emissions could be favorably reduced with the improvement of thermal efficiency by reducing the number of cylinders to half for a dual fuel natural gas diesel engine. Moreover, it was also found that the quasi-two cylinders operation could improve the torque fluctuation more compared to the two cylinders operation.
Technical Paper

Development and Improvement of an Ultra Lightweight Hybrid Electric Vehicle

2003-03-03
2003-01-2011
An experimental ultra lightweight compact vehicle named “the Waseda Future Vehicle” has been designed and developed, aiming at a simultaneous achievement of low exhaust gas emissions, high fuel economy and driving performance. The vehicle is powered by a dual-type hybrid system having a SI engine, electric motor and generator. A high performance lithium-ion battery unit is used for electricity storage. A variety of driving cycles were reproduced using the hybrid vehicle on a chassis dynamometer. By changing the logics and parameters in the electronic control unit (ECU) of the engine, a significant improvement in emissions was possible, achieving a very high fuel economy of 34 km/h at the Japanese 10-15 drive mode. At the same time, a numerical simulation model has been developed to predict fuel economy. This would be very useful in determining design factors and optimizing operating conditions in the hybrid power system.
Technical Paper

The Effects of Fuel Temperature on a Direct Injection Gasoline Spray in a Constant Volume Chamber

2003-05-19
2003-01-1810
Fuel temperature in the injector of small direct injection gasoline engine is high. On some conditions it is higher than saturated temperature. Over saturated temperature spray characteristics greatly change. In order to predict in-cylinder phenomena accurately, it is important to understand spray behavior and mixture process above saturated temperature. Therefore spray shape, mixture formation process and Sauter mean radius were (SMR) measured in a constant volume chamber. And based on the measurement result initial spray boundary conditions were arranged so that spray characteristics over saturated temperature could be represented by using CFD code KIVA-3[1]. Moreover KIVA-3 code was combined with detailed chemical kinetics code Chemkin II to predict combustion products. [2] Calculated combustion process was validated with visualization of chemiluminescence. As a result, spray shape and penetration length have good agreement with measured ones for each fuel temperature.
Technical Paper

A Numerical Study on Combustion and Exhaust Gas Emissions Characteristics of a Dual Fuel Natural Gas Engine Using a Multi-Dimensional Model Combined with Detailed Kinetics

2003-05-19
2003-01-1939
Natural gas pre-mixture is ignited by a small amount of pilot fuel in the dual fuel engine. In this paper, numerical studies were carried out to investigate the combustion and exhaust gas emissions formation process of this engine type by using a multi dimensional model combined with the detailed chemical kinetics including 57 chemical species and 290 elementary reactions. In calculation, the effect of the pre-mixture concentration on combustion was examined. The result indicated that the increased concentration of natural gas could improve the burning fraction and THC, CO emissions due to the increased pre-mixture consumption rate and the cylinders gas temperature.
Technical Paper

Mixture formation and combustion characteristics of directly injected LPG spray

2003-05-19
2003-01-1917
It has been recognized that alternative fuels such as liquid petroleum gas (LPG) has less polluting combustion characteristics than diesel fuel. Direct-injection stratified-charge combustion LPG engines with spark-ignition can potentially replace conventional diesel engines by achieving a more efficient combustion with less pollution. However, there are many unknowns regarding LPG spray mixture formation and combustion in the engine cylinder thus making the development of high-efficiency LPG engines difficult. In this study, LPG was injected into a high pressure and temperature atmosphere inside a constant volume chamber to reproduce the stratification processes in the engine cylinder. The spray was made to hit an impingement wall with a similar profile as a piston bowl. Spray images were taken using the Schlieren and laser induced fluorescence (LIF) method to analyze spray penetration and evaporation characteristics.
Technical Paper

3-D CFD Analysis of CO Formation in Diesel Combustion - The use of intake air throttling to create reducing atmospheres for NSR catalysts -

2011-08-30
2011-01-1841
The efficiency of the NOx Storage and Reduction (NSR) catalysts used in the aftertreatment of diesel engine exhaust gases can potentially be increased by using reactive reductants such as CO and H₂ that are formed during in-cylinder combustion. In this study, a multi-dimensional computational fluid dynamics (CFD) code coupled with complex chemical analysis was used to study combustion with various fuel after-injection patterns. The results obtained will be useful in designing fuel injection strategies for the efficient formation of CO.
Technical Paper

Experimental and Simulation Analysis of Spray and Combustion Characteristics in a Swirl-Chamber Diesel Engine

2022-08-30
2022-01-1049
A swirl-chamber diesel engine has an indirect injection system in which fuel is injected into a pre-chamber called the swirl-chamber that is separated from the main chamber. Indirect fuel injection systems can be directly mechanically controlled by the camshaft, which is cheaper than electronic control. For these reasons, they are used in diverse industrial applications and automobiles. However, optimization of the swirl-chamber shape and performance tests have been mainly experimental, and there has been insufficient verification of the accuracy of simulations. Thus, we have attempted to verify simulations using a rapid compression and expansion machine that can reproduce the combustion in one engine cycle, with a chamber like a swirl chamber in the cylinder head to visualize the behavior of evaporative sprays and the combustion process. In this study, the authors focused on the wall impingement of the fuel spray and took photos of its liquid phase and ignition.
Technical Paper

Studies on Spray and Combustion Characteristics of Throttle Type Nozzle Used in a Swirl-Chamber Diesel Engine

2022-01-09
2022-32-0068
Among industrial engines, vortex chamber diesel engines are mainly used in small engines with output of less than 19 kW, and they employ an indirect injection system in which fuel is injected into a sub-chamber called a vortex chamber. The throttle-type nozzle used in swirl-chamber diesel engines is expected to change its spraying behavior depending on ambient conditions because the pressure fluctuations in the nozzle cause the needle valve to lift, and the injection amount is controlled by the amount of lift of the needle valve. In addition, the dimensions of the vortex chamber of a vortex chamber diesel engine are smaller than the spray development distance, and wall impingement of the spray is expected. In this study, spraying and combustion experiments were conducted using a constant volume chamber to understand the behavior of the spray from a throttle-type nozzle.
Technical Paper

Achievement of Medium Engine Speed and Load Premixed Diesel Combustion with Variable Valve Timing

2006-04-03
2006-01-0203
A variable valve timing (VVT) mechanism was applied to achieve premixed diesel combustion at higher load for low emissions and high thermal efficiency in a light duty diesel engine. By means of late intake valve closing (LIVC), compressed gas temperatures near the top dead center are lowered, thereby preventing too early ignition and increasing ignition delay to enhance fuel-air mixing. The variability of effective compression ratio has significant potential for ignition timing control of conventional diesel fuel mixtures. At the same time, the expansion ratio is kept constant to ensure thermal efficiency. Combining the control of LIVC, EGR, supercharging systems and high-pressure fuel injection equipment can simultaneously reduce NOx and smoke. The NOx and smoke suppression mechanism in the premixed diesel combustion was analyzed using the 3D-CFD code combined with detailed chemistry.
Technical Paper

Controlling Combustion Characteristics Using a Slit Nozzle in a Direct-Injection Methanol Engine

1994-10-01
941909
A new type of fuel injection nozzle, called a “slit nozzle,” has been developed to improve poor ignitability and to stabilize combustion under low load conditions in direct-injection methanol diesel engines manufactured for medium-duty trucks. This nozzle has a single oblong vent like a slit. Engine test results indicate that the slit nozzle can improve combustion and thermal efficiency, especially at low loads and no load. This can be explained by the fact that the slit nozzle forms a more highly concentrated methanol spray around the glow-plug than do multi-hole nozzles. As a result, this nozzle improves flame propagation.
Technical Paper

Ignition and Combustion Control of Diesel HCCI

2005-05-11
2005-01-2132
Homogeneous Charge Compression Ignition (HCCI) is effective for the simultaneous reduction of soot and NOx emissions in diesel engine. In general, high octane number fuels (gasoline components or gaseous fuels) are used for HCCI operation, because these fuels briefly form lean homogeneous mixture because of long ignition delay and high volatility. However, it is necessary to improve injection systems, when these high octane number fuels are used in diesel engine. In addition, the difficulty of controlling auto-ignition timing must be resolved. On the other hand, HCCI using diesel fuel (diesel HCCI) also needs ignition control, because diesel fuel which has a low octane number causes the early ignition before TDC. The purpose of this study is the ignition and combustion control of diesel HCCI. The effects of parameters (injection timing, injection pressure, internal/external EGR, boost pressure, and variable valve timing (VVT)) on the ignition timing of diesel HCCI were investigated.
Technical Paper

Numerical Simulation Accounting for the Finite-Rate Elementary Chemical Reactions for Computing Diesel Combustion Process

2005-09-11
2005-24-051
To facilitate research and development of diesel engines, the universal numerical code for predicting diesel combustion has been favored for the past decade. In this paper, the finite-rate elementary chemical reactions, sometimes called the detailed chemical reactions, are introduced into the KIVA-3V code through the use of the Partially Stirred Reactor (PaSR) model with the KH-RT break-up, modified collision and velocity interpolation models. Outcomes were such that the predicted pressure histories have favorable agreements with the measurements of single and double injection cases in the diesel engine for use in passenger cars. Thus, it is demonstrated that the present model will be a useful tool for predicting ignition and combustion characteristics encountered in the cylinder.
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