Search Results

Gasoline turbocharged direct injection (GTDI) engines, such as EcoBoost™ from Ford, are becoming established as a high value technology solution to improve passenger car and light truck fuel economy. Due to their high specific performance and excellent low-speed torque, improved fuel economy can be realized due to downsizing and downspeeding without sacrificing performance and driveability while meeting the most stringent future emissions standards with an inexpensive three-way catalyst. A logical and synergistic extension of the EcoBoost™ strategy is the use of E85 (approximately 85% ethanol and 15% gasoline) for knock mitigation. Direct injection of E85 is very effective in suppressing knock due to ethanol's high heat of vaporization - which increases the charge cooling benefit of direct injection - and inherently high octane rating. As a result, higher boost levels can be achieved while maintaining optimal combustion phasing giving high thermal efficiency.

Using alternative fuels like Natural Gas (NG) has shown good potentials on heavy duty engines. Heavy duty NG engines can be operated either lean or stoichiometric diluted with EGR. Extending Dilution limit has been identified as a beneficial strategy for increasing efficiency and decreasing emissions. However dilution limit is limited in these types of engines because of the lower burnings rate of NG. One way to extend the dilution limit of a NG engine is to run the engine on Hythane (natural gas + some percentage hydrogen). Previously effects of Hythane with 10% hydrogen by volume in a stoichiometric heavy duty NG engine were studied and no significant changes in terms of efficiency and emissions were observed. This paper presents results from measurements made on a heavy duty 6-cylinder NG engine. The engine is operated with NG and Hythane with 25% hydrogen by volume and the effects of these fuels on the engine performance are studied.

The aerodynamic properties of a BMW car model, representing a 40%-scaled model of a relevant car configuration, are studied computationally by means of the Unsteady RANS (Reynolds-Averaged Navier-Stokes) and Hybrid RANS/LES (Large-Eddy Simulation) approaches. The reference database (geometry, operating parameters and surface pressure distribution) are adopted from an experimental investigation carried out in the wind tunnel of the BMW Group in Munich (Schrefl, 2008). The present computational study focuses on validation of some recently developed turbulence models for unsteady flow computations in conjunction with the universal wall treatment combining integration up to the wall and high Reynolds number wall functions in such complex flow situations. The turbulence model adopted in both Unsteady RANS and PANS (Partially-Averaged Navier Stokes) frameworks is the four-equation ζ − f formulation of Hanjalic et al. (2004) based on the Elliptic Relaxation Concept (Durbin, 1991).

In this work the pre- to main chamber ignition process is studied in a Wärtsilä 34SG spark-ignited lean burn four-stroke large bore optical engine (bore 340 mm) operating on natural gas. Unburnt and burnt gas regions in planar cross-sections of the combustion chamber are identified by means of planar laser induced fluorescence (PLIF) from acetone seeded to the fuel. The emerging jets from the pre-chamber, the ignition process and early flame propagation are studied. Measurements reveal the presence of a significant temporal delay between the occurrence of a pressure difference across the pre-chamber holes and the appearance of hot burnt/burning gases at the nozzle exit. Variations in the delay affect the combustion timing and duration. The combustion rate in the pre-chamber does not influence the jet propagation speed, although it still has an effect on the overall combustion duration.

The ignition and flame stabilization characteristics of two synthetic fuels, having significantly different cetane numbers, are investigated in a constant volume combustion vessel over a range of ambient conditions representative of a compression ignition engine operating at variable loads. The synthetic fuel with a cetane number of 63 (S-1) is characterized by ignition delays that are only moderately longer than n-dodecane (cetane number of 87) over a range of ambient conditions. By comparison, the synthetic fuel with a cetane number of 17 (S-2) requires temperatures approximately 300 K higher to achieve the same ignition delays. The much different ignition characteristics and operating temperature range present a scenario where the lift-off stabilization may be substantially different.

Partially Premixed Combustion (PPC) is used to meet the increasing demands of emission legislation and to improve fuel efficiency. PPC with gasoline fuels have the advantage of a longer premixed duration of fuel/air mixture which prevents soot formation at higher loads. The objective of this paper is to investigate the degree of stratification for low load (towards idle) engine conditions using different injection strategies and negative valve overlap (NVO). The question is, how homogenous or stratified is the partially premixed combustion (PPC) for a given setting of NVO and fuel injection strategy. In this work PRF 55 has been used as PPC fuel. The experimental engine is a light duty (LD) diesel engine that has been modified to single cylinder operation to provide optical access into the combustion chamber, equipped with a fully variable valve train system. Hot residual gases were trapped by using NVO to dilute the cylinder mixture.

This paper investigates the heat dissipation in the hub motor of an electric two-wheeler using lumped parameter (LP), finite element (FE) and computational fluid dynamic (CFD) models. The motor uses external rotor permanent magnet brushless DC topology and nearly all of its losses are generated in the stator. The hub motor construction restricts the available conductive paths for heat dissipation from the stator to the ambient only through the shaft. In contrast to an internal rotor structure, where the stator winding losses are diffused via conduction, here convection plays a major role in loss dissipation. Therefore, a LP thermal model with improved convection modelling has been proposed to calculate the temperature of the components inside the hub motor. The developed model is validated with the FE thermal model and the test data. In addition, CFD tools has been used to accurately model the internal and the external flow as well as the convective heat transfer of the hub motor.

To avoid frequent regeneration intervals leading to expeditious ageing of the catalyst and substantial fuel penalty for the owner, it is always desired to estimate the soot coming from diesel exhaust emission, the soot accumulated and burnt in the Diesel Particulate Filter (DPF). Certain applications and vehicle duty cycles cannot make use of the differential pressure sensor for estimating the soot loading in the DPF because of the limitations of the sensor tolerance and measurement accuracy. The physical soot model is always active and hence a precise and more accurate model is preferred to calibrate & optimize the regeneration interval. This paper presents the approach to estimate the engine-out soot and the accumulated soot in the DPF using a graphical calculation tool (AVL Concerto CalcGraf™).

A computational fluid dynamics study of the scavenging process in a large two-stroke marine engine is presented in this work. Scavenging which is one of the key processes in the two-stroke marine engines, has a direct effect on fuel economy and emissions. This process is responsible for fresh air delivery, removing the combustion products from the cylinder, cooling the combustion chamber surfaces and providing a swirling flow for better air-fuel mixing. Therefore, having a better understanding of this process and the associated flow pattern is crucial. This is not achievable solely by experimental tests for large engines during engine operation due to the difficulties of measuring the flow field inside the cylinder. In this study, the axial and tangential velocities are compared and validated with the experimental results obtained from Particle Image Velocimetry (PIV) tests [1].

The 4th Workshop of the Engine Combustion Network (ECN) was held September 5-6, 2015 in Kyoto, Japan. This manuscript presents a summary of the progress in experiments and modeling among ECN contributors leading to a better understanding of soot formation under the ECN “Spray A” configuration and some parametric variants. Relevant published and unpublished work from prior ECN workshops is reviewed. Experiments measuring soot particle size and morphology, soot volume fraction (fv), and transient soot mass have been conducted at various international institutions providing target data for improvements to computational models. Multiple modeling contributions using both the Reynolds Averaged Navier-Stokes (RANS) Equations approach and the Large-Eddy Simulation (LES) approach have been submitted. Among these, various chemical mechanisms, soot models, and turbulence-chemistry interaction (TCI) methodologies have been considered.

Fuel injection is a key process influencing the performance of Gasoline Direct Injection (GDI) Engines. Injecting fuel at elevated temperature can initiate flash boiling which can lead to faster breakup, reduced penetration, and increased spray-cone angle. Thus, it impacts engine efficiency in terms of combustion quality, CO2, NOx and soot emission levels. This research deals with modelling of flash boiling processes occurring in gasoline fuel injectors. The flashing mass transfer rate is modelled by the advanced Hertz-Knudsen model considering the deviation from the thermodynamic-equilibrium conditions. The effect of nucleation-site density and its variation with degree of superheat is studied. The model is validated against benchmark test cases and a substantiated comparison with experiment is achieved.

In order to evaluate the ventilation characteristics of car interior, a model experiment was performed. Part 1 deals with the air flow properties in a half-scale car model. In this paper, a trace gas experimental method equipped with Flame Ionization Detector (FID) systems is introduced to examine the local ventilation efficiency and inhaled air quality in the car, which was ventilated at a flow rate of 100 m3/h and kept in an isothermal environment of 28°C in the experiment. Here, ventilation efficiency was evaluated by means of the Scales for Ventilation Efficiencies (SVEs), and inhaled air quality in terms of the influences of passive smoke and foot odor was evaluated by means of the Contribution Ratio of Pollution source 1 (CRP1). Therefore, calculation methods using trace gas concentration values were suggested for these indices, which were proposed based on the Computational Fluid Dynamics (CFD) technique.

In relation to further tightening of the emissions legislation for on-road heavy duty Diesel engines, the future potential of cooled exhaust gas recirculation (EGR) as a result of developments in the cooling systems of such engines has been evaluated. Four basic engine concepts were investigated: an engine with SCR exhaust gas aftertreatment for control of the nitrogen oxides (NOx), an engine with cooled EGR and particulate (PM) filtration, an engine with low pressure EGR and PM filtration and an engine with two stage low temperature cooled EGR also with a particulate filter. A 10.5 litre engine was calibrated and tested under conditions representative for each concept, such that 1.7 g/kWh (1.3 g/bhp-hr) NOx could be achieved over the ESC and ETC. This corresponds to emissions 15% below the Euro 5 legislation level.

The world of automotive engineering shows a clear direction for upcoming development trends. Stringent fleet average fuel consumption targets and CO2 penalties as well as rising fuel prices and the consumer demand to lower operating costs increases the engineering efforts to optimize fuel economy. Passenger car engines have the benefit of higher degree of technology which can be utilized to reach the challenging targets. Variable valve timing, downsizing and turbo charging, direct gasoline injection, highly sophisticated operating strategies and even more electrification are already common technologies in the automotive industry but can not be directly carried over into a motorcycle application. The major differences like very small packaging space, higher rated speeds, higher power density in combination with lower production numbers and product costs do not allow implementation such high of degree of advanced technology into small-engine applications.

The Technical University of Denmark, DTU, has designed, built and tested a gasifier [1, 8] that is fuelled with wood chips and achieves a 93% conversion efficiency from wood to producer gas. By combining the gasifier with an ICE and an electric generator a co-generative system can be realized that produces electricity and heat. The gasifier uses the waste heat from the engine for drying and pyrolysis of the wood chips while the gas produced is used to fuel the engine. To achieve high efficiency in converting biomass to electricity an engine is needed that is adapted to high efficiency operation using the specific producer gas from the DTU gasifier. So far the majority of gas engines have been designed and optimized for operation on natural gas. The presented work uses a modern and highly efficient truck sized natural gas engine to investigate efficiency, emissions and general performance while operating on producer gas compared to natural gas operation.

Previous work has shown that it may be advantageous to use gasoline type fuels with long ignition delays compared to today's diesel fuels in compression ignition engines. In the present work we investigate if high volatility is also needed along with low cetane (high octane) to get more premixed combustion leading to low NO and smoke. A single-cylinder light-duty compression ignition engine is run on four fuels in the diesel boiling range and three fuels in the gasoline boiling range. The lowest cetane diesel boiling range fuel (DCN = 22) also has very high aromatic content (75%vol) but the engine can be run on this to give very low NO (≺ 0.4 g/kWh) and smoke (FSN ≺ 0.1), e.g,. at 4 bar and 10 bar IMEP at 2000 RPM like the gasoline fuels but unlike the diesel fuels with DCNs of 40 and 56. If the combustion phasing and delay are matched for any two fuels at a given operating condition, their emissions behavior is also matched regardless of the differences in volatility and composition.

This work is an extension to a previously reported work on chemical kinetic mechanism reduction scheme for large-scale mechanisms. Here, Perfectly Stirred Reactor (PSR) was added as a criterion of data source for mechanism reduction instead of using only auto-ignition condition. As a result, a reduced n-hexadecane mechanism with 79 species for diesel fuel surrogate was successfully derived from the detailed mechanism. Following that, the reduced n-hexadecane mechanism was validated under auto-ignition and PSR conditions using zero-dimensional (0-D) closed homogeneous batch reactor in CHEMKIN-PRO software. Agreement was achieved between the reduced and detailed mechanisms in ignition timing predictions and the reduced n-hexadecane mechanism was able to reproduce species concentration profiles with a maximum error of 40%. Accordingly, two-dimensional (2-D) Computational Fluid Dynamic (CFD) simulations were performed to study the spray combustion phenomena within a constant volume bomb.

Trends towards lower vehicle fuel consumption and smaller environmental impact will increase the share of Diesel hybrids and Diesel Range Extended Vehicles (REV). Because of the Diesel engine presence and the ever tightening soot particle emissions, these vehicles will still require soot particle emissions control systems. Ceramic wall-flow monoliths are currently the key players in the Diesel Particulate Filter (DPF) market, offering certain advantages compared to other DPF technologies such as the metal based DPFs. The latter had, in the past, issues with respect to filtration efficiency, available filtration area and, sometimes, their manufacturing cost, the latter factor making them less attractive for most of the conventional Diesel engine powered vehicles. Nevertheless, metal substrate DPFs may find a better position in vehicles like Diesel hybrids and REVs in which high instant power consumption is readily offered enabling electrical filter regeneration.

The described investigation was carried out under the umbrella of IEA Advanced Motor Fuels Agreement. The purpose was to evaluate the emissions of carbon monoxide (CO), unburned hydrocarbons (HC), nitrogen oxides (NOx), particulate matter (PM) and polycyclic aromatic hydrocarbons (PAH) from vehicles fuelled by Fischer Tropsch (FT) based diesel and gasoline fuel, compared to the emissions from ordinary diesel and gasoline. The comparison for diesel fuels was based on a literature review, whereas the gasoline comparison had to be based on our own experiments, since almost no references were found in this field. In this context measurement according to the Federal Test Procedure (FTP) and the New European Driving Cycle (NEDC) were carried out on a chassis dynamometer with a directly injected gasoline vehicle. Experiments were carried out with a reference fuel, a fuel based 70% on FT and an alkylate fuel (Aspen), which was taken to be the ultimate formula of FT gasoline.

Vehicle driveability evolves more and more as a key decisive factor for marketability and competitiveness of passenger cars, since the final decision of customers to buy a car is usually taken after a more or less intensive test drive. Car manufacturers currently evaluate vehicle driveability with subjective assessments and by having their experienced test drivers fill out form sheets. These assessments are time and cost intensive, limited in repeatability and not objective. The real customer requirements cannot be recognized in detail with this method. This paper describes a completely new approach for an objective and real time evaluation of relevant driveability criteria, for use in a vehicle and on a high dynamic test bed. The vehicle application enables an objective comparison between vehicles and an application as a development tool in many development and calibration phases, where ever fast and objective driveability results are required.