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The Lunar Electric Rover (LER), which was formerly called the Small Pressurized Rover (SPR), is currently being carried as an integral part of the lunar surface architectures that are under consideration in the Constellation Program. One element of the LER is the suit port, which is the means by which crew members perform Extravehicular Activities (EVAs). Two suit port deliverables were produced in fiscal year 2008: a 1-g suit port concept evaluator for functional integrated testing with the LER 1-g concept vehicle and a functional and pressurizable Engineering Unit (EU). This paper focuses on the 1-g suit port concept evaluator test results from the Desert Research and Technology Studies (D-RATS) October 2008 testing at Black Point Lava Flow (BPLF), Arizona. The 1-g suit port concept evaluator was integrated with the 1-g LER cabin and chassis concepts.

The On-line Project Information System (OPIS) is the Exploration Life Support (ELS) mechanism for task data sharing and annual reporting. Fiscal year 2008 (FY08) was the first year in which ELS Principal Investigators (PI's) were required to complete an OPIS annual report. The reporting process consists of downloading a template that is customized to the task deliverable type(s), completing the report, and uploading the document to OPIS for review and approval. In addition to providing a general status and overview of OPIS features, this paper describes the user critiques and resulting system modifications of the first year of OPIS reporting efforts. Specifically, this paper discusses process communication and logistics issues, user interface ambiguity, report completion challenges, and the resultant or pending system improvements designed to circumvent such issues for the fiscal year 2009 reporting effort.

Significant system efficiency gains can be achieved in high-performance aircraft via a unitized structure that reduces parts count. For instance, reduced parts count leads to substantial engineering logistic cost savings through higher levels of subsystem and mounting hardware integration. It also creates performance benefits by eliminating structural connections. Residual stress management, however, remains a major obstacle to capturing full benefits and broadening the application of unitized structure solutions. This paper describes how Alcoa and others are developing tools to overcome limitations in current testing, evaluation, and design practices attributed to residual stress effects. The authors present recent advancements in fracture toughness and fatigue crack growth characterization, along with a new, integrated approach for improved accounting of residual stress effects during fracture critical component design, manufacturing planning, and life management.