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Technical Paper

The Development of BMW Catalyst Concepts for LEV / ULEV and EU III / IV Legislations 6 Cylinder Engine with Close Coupled Main Catalyst

1998-02-23
980418
To meet LEV and EU Stage III emission requirements, it is necessary for new catalytic converters to be designed which exceed light-off temperature as quickly as possible. The technical solutions are secondary air injection, active heating systems such as the electrically heated catalytic converter, and the close coupled catalytic converter. Engine control functions are extensively used to heat the converter and will to play a significant role in the future. The concept of relocating the converter to a position close to the engine in an existing vehicle involves new conflicts. Examples include the space requirements, the thermal resistance of the catalytic coating and high temperature loads in the engine compartment.
Technical Paper

Media Oriented Systems Transport (MOST®) standard for multimedia networks in automobiles

2000-04-03
2000-19-0014
The automakers that comprise MOST® describe the reasons for this decision. First, they present the automobile industry's needs relative to multimedia networks in vehicles. Then, they present the different aspects of the MOST® technology. Multimedia networks are used in the electronics market, but they do not meet the technical and industrial constraints of the automobile electronics, which is why six automakers are working on most technology under the aegis of ""Most Cooperation.'' The transmission rate is a decisive aspect in the selection of a multimedia network. The rate of sound and video applications require fiber optics. The multimedia network rate must be adequate for a vehicle equipped with the maximum number of options, but the maximum rate is limited by the number of passengers.
Technical Paper

Use of a Mass Spectrometer to Continuously Monitor H2S and SO2 in Automotive Exhaust

1990-02-01
900272
In studying H2S emissions, it is desirable to have an analytical technique which is rapid, continuous, accurate and easy to use in a laboratory or vehicle exhaust environment. Typically, H2S has been measured using the EPA impinger method with collection times on the order of 1 to 2 minutes. Other techniques have been developed with significantly shorter response times. However, it has been shown that the major release of H2S occurs in less than 20 seconds after a vehicle changes from rich to lean operation. Therefore, it is highly desirable to have an H2S analytical technique with a response time of less than 10 seconds. In this paper, the benefits of use of a chemical ionization mass spectrometer (CIMS) to continuously monitor H2S and SO2, emissions are reported. Using the CIMS technique, the effects of several operating parameters on the release of H2S and SO2 from automotive catalysts were studied.
Technical Paper

Heated Catalytic Converter Competing Technologies to Meet LEV Emission Standards

1994-03-01
940470
Apart from the reduction of engine-out emissions from the powerplant, the development of an efficient and reliable catalytic converter heating system is an important task of automotive engineering in the future to meet standards that will require reduction of cold start emissions. Carrying out a comprehensive study in this field, BMW has tested and evaluated possible solutions to this challenge. In additon to the electrically heated catalytic converter (E-cat) and the afterburner chamber, an incorporated burner system would meet the requirement for fast catalyst light-off in the future, particularly in the case of larger engines.
Technical Paper

Robust Adaptive Data-Compression for Peak-Load Reduction in Low-Speed Automotive Multiplex Systems

1994-09-01
941658
The improvement of low-speed MUX-systems in car-body areas gets important in a scenario where on one hand, the possible number of integrated local control units (LCU's) gets larger and on the other hand, the possible versions of a car range from basic to top-of-the-line. Cost and developement time can be reduced if the same MUX-System is used throughout this whole range. A possibility to realize this is the use of data-compression (DC) for data-transmission. Basic configurations integrating only a small number of LCU's of a car-MUX can communicate without using data-compression, whereas for the top-of-the-line versions, the performance can be enhanced using DC only for communication processes between additional control units causing critical peak load situations. Specifically, the use of adaptive algorithms in automotive multiplex systems is a promising way to improve the MUX's capacity performance by minimizing redundant symbols/information in peak-load situations.
Technical Paper

Electrically Heated Catalytic Converter (EHC) in the BMW ALPINA B12 5.7 Switch-Tronic

1996-02-01
960349
The production of the BMW ALPINA B12 5.7 with Switch-Tronic transmission provides the markets of Europe and Japan with an exclusive, luxury-orientated, high performance limited series limousine. This is the first vehicle worldwide to be fitted with the progressive exhaust gas aftertreatment technology known as the Electrically Heated Catalyst (EHC), in which the effectiveness of the power utilized is increased significantly by an alternating heating process for both catalytic converters. Only since this achievement has the implementation of the EHC been viable without extensive modification to the battery and alternator. With this exhaust gas aftertreatment concept, the emissions of this high performance vehicle will fall to less than half the maximum permissible for compliance with 1996 emission standards.
Technical Paper

Research Results on Processes and Catalyst Materials for Lean NOx Conversion

1996-10-01
962041
In a joint research project between industrial companies and a number of research institutes, nitrogen oxide conversion in oxygen containing exhaust gas has been investigated according to the following procedure Basic investigations of elementary steps of the chemical reaction Production and prescreening of different catalytic material on laboratory scale Application oriented screening of industrial catalyst material Catalyst testing on a lean bum gasoline engine, passenger car diesel engines (swirl chamber and DI) and on a DI truck engine Although a number of solid body structures show nitrogen oxide reduction by hydrocarbons, only noble metal containing catalysts and transition metal exchanged zeolites gave catalytic efficiencies of industrial relevance. A maximum of 25 % NOx reduction was found in the European driving cycle for passenger cars, about 40 % for truck engines in the respective European test.
Technical Paper

The Development of a BMW Catalyst Concept for LEV/EU3 Legislation for a 8 Cylinder Engine by Using Thin Wall Ceramic Substrates

1999-03-01
1999-01-0767
For the BMW V8 engine, a new LEV/EU3 emission concept has been developed by improvements to the previous engine management and secondary air supply and a complete new exhaust system. Beside the emission limits, also high engine output targets and high operating reliability were targeted. In addition the new exhaust system had to meet low cost targets. Based on these requirements an exhaust concept with separate pre catalyst and main catalyst was chosen. To reduce the heat mass and to optimize the pressure drop, 4.3mil/400cpsi thin wall ceramic substrates were used for the pre and main catalyst.
Technical Paper

Real-Time Statistical-Based Test Environment for Transmission Control Unit of Passenger Cars

1999-03-01
1999-01-1047
During the development of a software system, such as automatic transmission control unit of passenger cars, the developer must check how the system satisfies the requirements from the customers perspective. At the customer side, reliability and correctness are the most important factors in terms of the product quality. In order to achieve a certain degree of these quality factors, the adequate development methods or standards must be applied during the whole development process of the product. Testing is the most important activity of the development process to assess the product reliability and correctness. In this paper the real-time statistical-based test environment is presented. The objective is to assess the quality of automatic transmission control unit of passenger cars in its intended environment applying a usage profile.
Technical Paper

A Physical-Based Approach for Modeling the Influence of Different Operating Parameters on the Dependency of External EGR Rate and Indicated Efficiency

2018-09-10
2018-01-1736
External Exhaust Gas Recirculation (EGR) provides an opportunity to increase the efficiency of turbocharged spark-ignition engines. Of the competing technologies and configurations, Low-Pressure EGR (LP-EGR) is the most challenging in terms of its dynamic behavior. Only some of the stationary feasible potential can be used during dynamic engine operation. To guarantee fuel consumption-optimized engine operation with no instabilities, a load point-dependent limitation of the EGR rate or alternatively an adaptation of the operating point to the actual EGR rate is crucial. For this purpose, a precise knowledge of efficiency and combustion variance is necessary. Since the operating state includes the actual EGR rate, it has an additional dimension, which usually results in an immense measuring effort.
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