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Emissions standards are becoming increasingly harder to reach without the use of exhaust aftertreatment systems such as Selective Catalytic Reduction and particulate filters. In order to make efficient use of these systems it is important to have accurate models of engine-out emissions. Such models are also useful for optimizing and controlling next-generation engines without aftertreatment using for example exhaust gas recirculation (EGR). Engines are getting more advanced using systems such as common rail fuel injection, variable geometry turbochargers (VGT) and EGR. With these new technologies and active control of the injection timing, more sophisticated models than simple stationary emission maps must be used to get adequate results. This paper is focused on the calculation of engine-out NOx and engine parameters such as cylinder pressure, temperature and gas flows.

Exhaust Gas Recirculation, EGR, is one of the most effective means of reducing NOx emissions from diesel engines and is likely to be used in order to meet future emissions standards. Exhaust gases can either be used to replace some of the air that enters the engine or can be added to the intake flow. The former case has been studied in this paper. One advantage of air replacement is that the exhaust mass flow is reduced in addition to the decreased NOx formation. The objective of this study has been to take a closer look at the factors affecting NOx emissions at different EGR rates. This is done by combining heat release analysis, based on measured pressure traces and NO formation in a multi zone combustion model. The model used is an improved version of an earlier presented model [1]. One feature in the new model is the possibility to separate the NO formation during the premixed combustion from NO formed during the diffusive combustion.

In this paper, a theoretical study is presented where fuel rate shaping is analyzed in combination with EGR as a method for reducing NOx formation. The analytical tools used include an empirically based model to convert fuel rate to heat release rate, and a zero dimensional multizone combustion model to calculate combustion products, local flame temperatures and NOx emissions at a given heat release rate. The multizone model, which has been presented earlier, includes flame radiation and convective heat losses. Several geometrical shapes of the fuel rate are tested for different combustion timings and EGR rates. It is found that the fuel rate giving the lowest NOx formation varies with the injection timing. In order to lower the NOx emissions at normal and advanced injection timings, the fuel rate should have a rather long duration, and start at its maximum level followed by a slow decay.