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Researches for automation of hydraulic excavators have been conducted for laborsaving, improved efficiency of operations and increased worker's safety improvement. Authors' final goal is to develop automatic digging system which can realize the high efficiency. Therefore, it is thought that appropriate digging control algorithm is important for the automation. For this goal, this paper shows a dynamics model of the backhoe excavator and simulations using such models. Detailed dynamic models are needed from the point of view of the control engineering. Authors evaluate effectiveness of automatic digging algorithm by simulation models. In this research, the linkage mechanism which contains the closed loops is modeled based on the Newton-Euler formulation, where motion equation is derived. Moreover, we apply a soil model for simulation, based on the two dimensional distinct element method (DEM), in order to reproduce reaction force from grounds.

Auto-ignition and combustion processes of dual-component fuel spray were numerically studied. A source code of SUPERTRAPP (developed by NIST), which is capable of predicting thermodynamic and transportation properties of pure fluids and fluid mixtures containing up to 20 components, was incorporated into KIVA3V to provide physical fuel properties and vapor-liquid equilibrium calculations. Low temperature oxidation reaction, which is of importance in ignition process of hydrocarbon fuels, as well as negative temperature coefficient behavior was taken into account using the multistep kinetics ignition prediction based on Shell model, while a global single-step mechanism was employed to account for high temperature oxidation reaction. Computational results with the present multi-component fuel model were validated by comparing with experimental data of spray combustion obtained in a constant volume vessel.

In a high-speed DI diesel engine, fuel sprays impinge surely on a wall of a piston cavity. Then the phenomenon of the heat transfer between the impinged spray and the wall appears and it has the strong effect on the combustion processes of the engine. The purpose of this study are to clarify basically the heat transfer characteristics. In the experiments, the fuel was injected into the quiescent inert atmosphere with a high temperature under high pressure field, and an evaporative single diesel spray was impinging upon a flat wall. And, the temperature distribution on the wall surface in a radial direction was detected by the Loex-Constantan thin film thermo-couples. Thus, the heat flux between the impinged spray and the wall surface was calculated from the temperature profile within the wall by Fourier's equation using the finite difference method, under the assumption of the one-dimensional heat conduction.

Some papers on the combustion in a diesel engine have been already presented to discuss the effect of the additive called ADOIL TAC. A bottom view DI diesel engine driven at 980rpm with no load was used in the experiment presented here, in order to make clear this effect. JIS second class light diesel fuel oil was injected through a hole nozzle at the normal test run. The additive was intermixed 0.01 vol. % in this fuel oil, in the experiments to compare with the normal combustion. The flame was taken by direct high-speed photography. Profiles of flame temperature and KL were detected on the film by image processing, applying the two-color method. Soot was visualized by high-speed laser shadowgraphy, and the heat release rate was calculated using the cylinder pressure diagram. Discussion on the effect of the additive on the combustion phenomena was made by using all the data.

Fuel design concept has been proposed for low emission and combustion control in engine systems. In this concept, the multicomponent fuels, which are mixed with a high volatility fuel (gasoline or gaseous fuel components) and a low volatility fuel (gas oil or fuel oil components), are used for artificial control of fuel properties. In addition, these multicomponent fuels can easily lead to flash boiling which promote atomization and vaporization in the spray process. In order to understand atomization and vaporization process of multicomponent fuels in detail, the model for flash boiling spray of multicomponent fuel have been constructed and implemented into KIVA3V rel.2. This model considers the detailed physical properties and evaporation process of multicomponent fuel and the bubble nucleation, growth and disruption in a nozzle orifice and injected fuel droplets.

Ignition, combustion and emissions characteristics of dual-component fuel spray were examined for ranges of injection timing and intake-air oxygen concentration. Fuels used were binary mixtures of gasoline-like component i-octane (cetane number 12, boiling point 372 K) and diesel fuel-like component n-tridecane (cetane number 88, boiling point 510 K). Mass fraction of i-octane was also changed as the experimental variable. The experimental study was carried out in a single cylinder compression ignition engine equipped with a common-rail injection system and an exhaust gas recirculation system. The results demonstrated that the increase of the i-octane mass fraction with optimizations of injection timing and intake oxygen concentration reduced pressure rise rate and soot and NOx emissions without deterioration of indicated thermal efficiency.

The demand for quieter vehicle interiors increases year after year. The dynamic force transmission of rolling tires from the road surface to the spindles is a critical factor in vehicle interior noise. We investigated the dynamic force transmission of a rolling tire as it relates to reducing vehicle interior noise. A test with a tire rolling over a cleat was conducted in order to measure the road forces and the spindle forces. The transfer function of the rolling tire was identified from the experimental results by applying multi dimensional spectral analysis. In addition, Computer Aided Engineering (CAE) technology has advanced recently. This enables prediction of spindle forces early in the design stage. One of the most important issues in predicting spindle forces accurately is to clarify the distribution of road forces. This paper also describes the distribution of the dynamic road forces of the rolling tire.

This paper describes how use of multi-objective optimization of pulsating noise and backpressure improved an exhaust silencer for diesel drive equipment. Low frequency pulsating noise and backpressure were simultaneously predicted using one-dimensional fluid dynamics and acoustic analysis by BEM. In addition, an experiment was done to investigate the relation between high frequency noise including flow-induced noise and the dimensions of perforations in silencer pipes. Finally, a prototype of the exhaust silencer was built and examined in order to confirm the effects of these design methods mentioned. As predicted, exhaust noise was reduced without increasing backpressure.

A hydraulic excavator cab is mounted on a viscous mount. When the weight of the cab is heavy, the neutral position is depressed. Besides, at a large load, the cab receives compressive repulsion power of oil thereby restricting its damping ability. In addition, it is difficult to obtain an arbitrary damping performance separately. To overcome these problems, which combines the shear force due to viscous fluid with elastic force due to air-spring a mount, was invented. The neutral position of composite mount is adjustable by air-spring according to the weight. And viscous oil is not sealed up. So, viscous oil can flow at a large load. Therefore, it may not experience the repulsion force of oil in spite of a large load. Moreover, the generated elastic force is adjustable according to change of pressure in the air spring, and the generated damping force is adjustable according to change of viscous fluid's viscosity or volume.

In order to clarify the characteristics of turbulence in diesel combustion, fluctuations of pressure and temperature were measured in a DI diesel engine, and the root mean square value, the auto-correlation coefficient and the power spectrum density of the measured fluctuations were analyzed comparing between the cases with and without pilot injection. The following concluding remarks are obtained. (1) The frequency power spectrum of in-cylinder pressure history is decreased by pilot injection in two frequency ranges from 0.2 to 2.0 kHz and from 2 to 5 kHz. (2) Fluctuation of combustion pressure is dependent on the maximum rate of pressure rise, which is dependent on ignition delay. (3) The maximum RMS of soot temperature fluctuation in the diffusion combustion is dependent on the maximum RMS of pressure fluctuation in the initial combustion. (4) Fluctuation of temperature during diffusion combustion period has the characteristics of isotropic turbulence.

The particulate matters (PM) containing in the exhaust gas through a CI engine affects strongly the human health. Thus, it is very significant to measure the mechanism of PM itself generation for actualization of a clean CI engine. On the standpoint mentioned above, the authors carried out the experiments of the characteristics of PM generated from a small high speed DI CI engine with a single cylinder. The variables were the equivalence ratio, the injection timing, the EGR rate and the sort of fuel. As a result, the effect of experimental condition on the distribution of PM is clear through experiments.

In order to clarify ignition characteristics of a HCCI engine, methanol and natural-gas were burnt in a single cylinder diesel engine fuelling with DME as an ignition source. The effect of fuel cetane number on low temperature reaction(LTR), high temperature reaction (HTR), knock limit temperature and misfire limit were compared between methanol and natural gas. It is found that ignition temperatures of LTR and HTR is dependent only on cetane number of the fuel, however, the maximum heat release rate of LTR is dependent not only on cetane number but also the fuel composition.

An advanced laser 2-focus velocimeter (L2F) has been applied to the measurement of droplet velocities and sizes in a dense region of diesel fuel spray. The maximum rate of data sampling of the L2F was set at 15 MHz. The fuel was injected into the atmosphere by using a common rail injector. The rail pressure was set at 40 and 70 MPa. The nozzle hole diameter of the injector was 0.113 mm. The L2F can detect droplets just after the spray tip reaches the measurement position 30 mm downstream from the nozzle. The result of the measurement shows that the higher injection pressure leads the higher droplet velocity in the core of the spray. It is clearly shown that the smaller droplets after active disintegration are dispersed spatially under higher injection pressure.

Current simulation of Noise, Vibration and Harshness (NVH) using Computer Aided Engineering (CAE) often uses a large DOF and detailed finite element model along with improvement of CAE technology and computational performance. By using a detailed model, predictions of precise vibration characteristics become possible. However, the number of eigenmodes in the target frequency range increases and engineers require a lot of time to examine eigenmodes and establish countermeasures. In this paper, a practical method of efficient and effective analysis by classifying target eigenmodes into a small number of groups is proposed. The classification is executed based on the relation between the dynamic characteristics of the entire automotive body structure and substructures.

The surroundings around the diesel spray are entrained during the growth of the spray. The mixing process between the evaporated fuel oil and the entrained surroundings, that is, the entrainment, has a significant meaning for the combustion diesel engine. It is difficult to detect the movement of the entrainment because the diesel spray is the gas-liquid two-phase flow and the unsteady phenomenon within a few milliseconds. Then, in order to clarify and to generalize the movement of entrainment, following three experiments were done. 1)Two-dimensional steady water spray -flat spray- injected into the ambient atmosphere, using tuft and hot wire method. 2) Unsteady water jet injected into water, using tracer. 3)single diesel spray injected into the atmosphere with high pressure at room temperature, using smoke wire.

This study discussed the mechanism of the low speed judder for wave type brake disc developed newly for recent motorcycles. Wavy disc was examined to investigate the effect of wave configurations on the BTV (Brake Torque Variation) behavior. Torque amplitude in braking was compared with respect to the revolution order which represented the multiple number of the number of revolutions. To explain the mechanism at the mode showing largest BTV, the elastic deformation of the pad was analyzed by finite element method concerning geometrical nonlinearity with commercial code. This study found that most crucial BTV appeared on low speed judder was observed at the 3 rd peaks on the revolution order. Test data showed that this crucial BTV was related with the number of waves at the disc periphery, and caused by the indentation of the pad into notched part at disc periphery.

Three-dimensional large eddy simulation (LES) has been conducted for a diesel spray flame using KIVALES which is LES version of KIVA code. Modified TAB model, velocity interpolation model and rigid sphere model are used to improve the prediction of the fuel-mixture process in the diesel spray. Combustion is simulated using the Eddy-Dissipation model. CIP method was incorporated into the KIVALES in order to suppress the numerical instability on the combustible flow. The formation of soot and NO was simulated using Hiroyasu model and KIVA original model. Three different grid resolutions were used to examine the grid dependency. The result shows that the LES approach with 0.5 mm grid size is able to resolve the instantaneous spray with the intermittency in the spray periphery, the axi-symmetric shape and meandering flow after the end of injection as shown in the experimental results.

It is thought that the synthetic gas, including hydrogen and carbon monoxide, has a potential to be an alternative fuel for internal combustion engines, because a heating value of the synthetic gas is higher than one of hydrogen or natural gas. A purpose of this study is to acquire stable auto-ignition and combustion of the synthetic gas which is supposed to be applied into a direct-injection compression ignition engine. In this study, the effects of ambient gas temperatures and oxygen concentrations on auto-ignition characteristics of the synthetic gas with changing percentage of hydrogen (H2) or carbon monoxide (CO) concentrations in the synthetic gas. An electronically-controlled, hydraulically-actuated gas injector was used to control a precise injection timing and period of gaseous fuels, and the experiments were conducted in an optically accessible, constant-volume combustion chamber under simulated quiescent diesel engine conditions.

A laser 2-focus velocimeter (L2F) has been applied for the measurements of velocity and size of droplets in the core region of diesel spray. The L2F had a micro-scale probe which consists of two foci. The distance between two foci was 14 μm and the focus size was nominally 3 μm. Valid data were extracted by the criteria that a downstream signal was sequentially observed after an upstream signal. The maximum data sampling rate of the L2F was set at 15 MHz. Fuel was intermittently injected into the atmosphere by using a common rail injector. The nozzle orifice diameter of the injector was 0.113 mm and the injection pressure was set at 70 MPa. Five measurement positions were located in the plane of 15 mm from the nozzle orifice. The L2F could detect droplets just after the spray tip reached the measurement position. Measurement result showed that the velocity and size of droplets in the spray core decreased at the off-axis region.

In this study, a numerical experiment using a 2D convective equation and LES of an evaporative diesel spray for different convective schemes has been performed to examine effects of convective schemes on a fuel-air mixture formation of the diesel spray simulation and to determine the convective scheme used in KIVALES. In addition to KIVALES original schemes, such as QSOU, PDC and IDC, CIP was incorporated into KIVALES in order to calculate the convective terms with low numerical diffusion. The numerical experiment using the 2D convective equation showed that the numerical diffusion of CIP scheme was lowest in the convective schemes used in present study. However CIP scheme used was not a monotone scheme completely due to the overshoot and the undershoot of the scalar provided near the boundary. Hence, CIP scheme was employed for only the convective term of the LES momentum equation, while the other convective schemes were calculated using QSOU, which is a monotone scheme.