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Journal Article

Design of Engine-Out Virtual NOx Sensor Using Neural Networks and Dynamic System Identification

2011-04-12
2011-01-0694
Fuel economy improvement and stringent emission regulations worldwide require advanced air charging and combustion technologies, such as low temperature combustion, PCCI or HCCI combustion. Furthermore, NOx aftertreatment systems, like Selective Catalyst Reduction (SCR) or lean NOx trap (LNT), are needed to reduce vehicle tailpipe emissions. The information on engine-out NOx emissions is essential for engine combustion optimization, for engine and aftertreatment system development, especially for those involving combustion optimization, system integration, control strategies, and for on-board diagnosis (OBD). A physical NOx sensor involves additional cost and requires on-board diagnostic algorithms to monitor the performance of the NOx sensor.
Journal Article

Torque Converter Clutch Optimization: Improving Fuel Economy and Reducing Noise and Vibration

2011-04-12
2011-01-0146
The torque converter and torque converter clutch are critical devices governing overall power transfer efficiency in automatic transmission powertrains. With calibrations becoming more aggressive to meet increasing fuel economy standards, the torque converter clutch is being applied over a wider range of driving conditions. At low engine speed and high engine torque, noise and vibration concerns originating from the driveline, powertrain or vehicle structure can supersede aggressive torque converter clutch scheduling. Understanding the torsional characteristics of the torque converter clutch and its interaction with the drivetrain can lead to a more robust design, operation in regions otherwise restricted by noise and vibration, and potential fuel economy improvement.
Technical Paper

Experimental Study of NOx Reduction by Passive Ammonia-SCR for Stoichiometric SIDI Engines

2011-04-12
2011-01-0307
As vehicle fuel economy requirements continue to increase it is becoming more challenging and expensive to simultaneously improve fuel consumption and meet emissions regulations. The Passive Ammonia SCR System (PASS) is a novel aftertreatment concept which has the potential to address NOx emissions with application to both lean SI and stoichiometric SI engines. PASS relies on an underfloor (U/F) SCR for storage of ammonia which is generated by the close-coupled (CC) TWCs. For lean SI engines, it is required to operate with occasional rich pulses in order to generate the ammonia, while for stoichiometric application ammonia is passively generated through the toggling of air/fuel ratio. PASS serves as an efficient and cost-effective enhancement to standard aftertreatment systems. For this study, the PASS concept was demonstrated first using lab reactor results which highlight the oxygen tolerance and temperature requirements of the SCR.
Technical Paper

The Influence of DISI Engine Operating Parameters on Particle Number Emissions

2011-04-12
2011-01-0143
The future EURO 6 emission standard will limit the particle number and mass for gasoline engines. The proposed limit for particle mass is 4.5 mg/km. For particle number there is not yet a limit defined but a wide range of proposals are under discussion (6E11 - 8E12 Particles/km) The particle emissions on a homogeneous SIDI engine are mainly caused by insufficient mixture preparation. A combustion improvement could be achieved by a careful recalibration as well as a hardware optimization that mainly avoids wall impingement and substoichiometric zones in the combustion chamber. The analyses of current SIDI vehicles show significant PN emission peaks during cold start and transient operation on a NEDC cycle. To give a better understanding of cause and effect of the particle formation at steady state results so as transient load steps were performed at an engine dynamometer.
Technical Paper

Particle Size and Number Emissions from Modern Light-Duty Diesel Vehicles

2011-04-12
2011-01-0632
This paper focuses on measuring particle emissions of a representative light-duty diesel vehicle equipped with different engine exhaust aftertreatment in close-coupled position, including one designed to meet the upcoming Euro 6 emission standards. The latter combines a lean NOx trap (LNT) and a diesel particulate filter (DPF) in series to simultaneously reduce NOx and PM. Particle Matter (PM) and particle number emissions are measured throughout testing procedure and instrumentation which are compliant with the UN-ECE Regulation 83 proposals. Specifically measuring devices for particle number emissions, provided by two different suppliers, are alternatively used. No significant differences are observed due to the different system employed. On the other hand particle size distributions are measured by means of a specific experimental set-up including a two stage dilution system and an electrical low pressure impactor (ELPI).
Technical Paper

The Development of Advanced 2-Way SCR/DPF Systems to Meet Future Heavy-Duty Diesel Emissions

2011-04-12
2011-01-1140
Diesel engines have the potential to significantly increase vehicle fuel economy and decrease CO₂ emissions; however, efficient removal of NOx and particulate matter from the engine exhaust is required to meet stringent emission standards. A conventional diesel aftertreatment system consists of a Diesel Oxidation Catalyst (DOC), a urea-based Selective Catalyst Reduction (SCR) catalyst and a diesel particulate filter (DPF), and is widely used to meet the most recent NOx (nitrogen oxides comprising NO and NO₂) and particulate matter (PM) emission standards for medium- and heavy-duty sport utility and truck vehicles. The increasingly stringent emission targets have recently pushed this system layout towards an increase in size of the components and consequently higher system cost. An emerging technology developed recently involves placing the SCR catalyst onto the conventional wall-flow filter.
Technical Paper

Transmission Algorithm Development using System Simulation (Virtual Vehicle)

2011-04-12
2011-01-1233
Due to the multitude of external design constraints, such as increasing fuel economy standards, and the increasing number of global vehicle programs, developers of automotive transmission controls have had to cope with increasing levels of system complexity while at the same time being forced by the marketplace to improve system quality, reduce development costs, and improve time to market. General Motors Powertrain (GMPT) chose to meet these challenges through General Motors Company's Road-to-Lab-to-Math (RLM) strategy, particularly the Math-based method of a virtual vehicle simulation environment called System Simulation. The use of System Simulation to develop transmission control algorithms has enabled GMPT to improve product quality and reduce development times and costs associated with the dependence on physical prototypes. Additionally, System Simulation has facilitated the reuse of GMPT controls development assets, improving overall controls development efficiency.
Technical Paper

Detection of Urea Injection System Faults for SCR Systems

2012-04-16
2012-01-0431
The urea injection is a key function in Urea-SCR NOx reduction system. As the tailpipe NOx emission standard becomes increasingly stringent, it is critical to diagnose the injection faults in order to guarantee the SCR DeNox functionality and performance. Particularly, a blocked injector may cause under-dosing of urea thus reduced DeNox functionality. Monitoring urea injection rate is one of the efficient methods for injection fault diagnosis. However, direct measurement of the urea mass flow is not feasible due to its high cost. This paper presents methods that are promising for detecting and isolating faults in urea injection by processing certain actuator signal and existing sensory measurements, e.g., the injector Pulse Amplitude Modulated (PAM) command and the pressure of the urea delivery line. No additional dedicated sensor is required. Three methods are discussed to detect urea injection system faults.
Technical Paper

Impact of Biodiesel on Particle Emissions and DPF Regeneration Management in a Euro5 Automotive Diesel Engine

2012-04-16
2012-01-0839
Biofuel usage is increasingly expanding thanks to its significant contribution to a well-to-wheel (WTW) reduction of greenhouse gas (GHG) emissions. In addition, stringent emission standards make mandatory the use of Diesel Particulate Filter (DPF) for the particulate emissions control. The different physical properties and chemical composition of biofuels impact the overall engine behaviour. In particular, the PM emissions and the related DPF regeneration strategy are clearly affected by biofuel usage due mainly to its higher oxygen content and lower low heating value (LHV). More specifically, the PM emissions and the related DPF regeneration strategy are clearly affected by biofuel usage due mainly to its higher oxygen content and lower low heating value, respectively. The particle emissions, in fact, are lower mainly because of the higher oxygen content. Subsequently less frequent regenerations are required.
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