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Technical Paper

Development of Laminar Burning Velocity Correlation for the Simulation of Methanol Fueled SI Engines Operated with Onboard Fuel Reformer

2017-03-28
2017-01-0539
Methanol fueled spark ignition (SI) engines have the potential for very high efficiency using an advanced heat recovery system for fuel reforming. In order to allow simulation of such an engine system, several sub-models are needed. This paper reports the development of two laminar burning velocity correlations, corresponding to two reforming concepts, one in which the reformer uses water from an extra tank to produce hydrogen rich gas (syngas) and another that employs the water vapor in the exhaust gas recirculation (EGR) stream to produce reformed-EGR (R-EGR). This work uses a one-dimensional (1D) flame simulation tool with a comprehensive chemical kinetic mechanism to predict the laminar burning velocities of methanol/syngas blends and correlate it. The syngas is a mixture of H2/CO/CO2 with a CO selectivity of 6.5% to simulate the methanol steam reforming products over a Cu-Mn/Al catalyst.
Technical Paper

Experimental Investigation and Modelling of the In-Cylinder Heat Transfer during Ringing Combustion in an HCCI Engine

2017-03-28
2017-01-0732
Homogeneous Charge Compression Ignition (HCCI) engines can achieve both a high thermal efficiency and near-zero emissions of NOx and soot. However, their maximum attainable load is limited by the occurrence of a ringing combustion. At high loads, the fast combustion rate gives rise to pressure oscillations in the combustion chamber accompanied by a ringing or knocking sound. In this work, it is investigated how these pressure oscillations affect the in-cylinder heat transfer and what the best approach is to model the heat transfer during ringing combustion. The heat transfer is measured with a thermopile heat flux sensor inside a CFR engine converted to HCCI operation. A variation of the mass fuel rate at different compression ratios is performed to measure the heat transfer during three different operating conditions: no, light and severe ringing. The occurrence of ringing increases both the peak heat flux and the total heat loss.
Technical Paper

Drive Cycle Analysis of Load Control Strategies for Methanol Fuelled ICE Vehicle

2012-09-10
2012-01-1606
The use of methanol as spark-ignition engine fuel can help to increase energy security and offers the prospect of carbon neutral transport. Methanol's properties enable considerable improvements in engine performance, efficiency and CO2 emissions compared to gasoline operation. SAE paper 2012-01-1283 showed that both flex-fuel and dedicated methanol engines can benefit from an operating strategy employing exhaust gas recirculation (EGR) to control the load while leaving the throttle wide open (WOT). Compared to throttled stoichiometric operation, this reduces pumping work, cooling losses, dissociation and engine-out NOx. The current paper presents follow-up work to determine to what extent these advantages still stand over an entire drive cycle. The average vehicle efficiency, overall CO2 and NOx emissions from a flexible fuel vehicle completing a drive cycle on gasoline and methanol were evaluated.
Technical Paper

Design of a Fast Responding Start-Up Mechanism for Bi-Propellant Fueled Engine for Miniature UAV Applications

2013-09-17
2013-01-2305
In this work a new design of a liquid fuelled combustion engine is proposed for small and light weight unmanned air vehicles (<10kg and 15-200N thrust). Ethanol and gasoline were selected as the potential fuels while pressurized air and hydrogen peroxide were used as the oxidizer. The engine combines features of both a common rocket and turbojet engine. The main features of the engine are the restart ability during flight, low cost, easy manufacturability, light weight, long operation time and high durability. The main difficulties that come along with this engine are the need for proper engine cooling (long term operation) and start-up ability at atmospheric conditions. The low temperatures and injection pressures are not favorable for the fuel atomization and ignition. The paper focuses on the design on low pressure injectors and a start-up mechanism for micro UAV's without the use of a large amount of additional fueling circuits or components.
Technical Paper

Development and Validation of a Knock Prediction Model for Methanol-Fuelled SI Engines

2013-04-08
2013-01-1312
Knock is one of the main factors limiting the efficiency of spark-ignition engines. The introduction of alternative fuels with elevated knock resistance could help to mitigate knock concerns. Alcohols are prime candidate fuels and a model that can accurately predict their autoignition behavior under varying engine operating conditions would be of great value to engine designers. The current work aims to develop such a model for neat methanol. First, an autoignition delay time correlation is developed based on chemical kinetics calculations. Subsequently, this correlation is used in a knock integral model that is implemented in a two-zone engine code. The predictive performance of the resulting model is validated through comparison against experimental measurements on a CFR engine for a range of compression ratios, loads, ignition timings and equivalence ratios.
Technical Paper

Performance and Emissions of a SI Engine using Methanol-Water Blends

2013-04-08
2013-01-1319
Using liquid alcohols, such as methanol and ethanol, in spark-ignition engines is a promising approach to decarbonize transport and secure domestic energy supply. Methanol and ethanol are compatible with the existing fuelling and distribution infrastructure and are easily stored in a vehicle. They can be used in internal combustion engines with only minor adjustments and have the potential to increase the efficiency and decrease noxious emissions compared to gasoline engines. In addition, methanol can be synthesized from a wide variety of sources, including renewably produced hydrogen in combination with atmospheric CO₂. Presently, during the production of ethanol or methanol a dehydration step is always applied. This step accounts for a significant part of the entire production process' energy consumption and thus, from an economical point of view, methanol and ethanol could become more interesting alternative fuels if the costs related with dehydration could be reduced.
Technical Paper

Low Load Ignitability of Methanol in a Heavy-Duty Compression Ignition Engine

2022-08-30
2022-01-1093
An increasing need to lower greenhouse gas emissions, and so move away from fossil fuels like diesel and gasoline, has greatly increased the interest for methanol. Methanol can be produced from renewable sources and eliminate soot emissions from combustion engines [1]. Since compression ignition (CI) engines are used for the majority of commercial applications, research is intensifying into the use of methanol, as a replacement for diesel fuel, in CI engines. This includes work on dual-fuel set-ups, different fuel blends with methanol, ignition enhancers mixed with methanol, and partially premixed combustion (PPC) strategies with methanol. However, methanol is difficult to ignite, using compression alone, at low load conditions. The problem comes from methanol’s high octane number, low lower heating value and high heat of vaporization, which add up to a lot of heat being needed from the start to combust methanol [2].
Technical Paper

Downsizing Potential of Methanol Fueled DISI Engine with Variable Valve Timing and Boost Control

2018-04-03
2018-01-0918
Methanol is gaining traction in some regions, e.g. for road transportation in China and for marine transportation in Europe. In this research, the possibility for achieving higher power output and higher efficiency with methanol, compared to gasoline, is investigated and the influence of several engine settings, such as valve timing and intake boost control, is studied. At wide open throttle (WOT), engine speed of 1650 rpm, the brake mean effective pressure (BMEP) of the methanol-fueled engine is higher than on gasoline, by around 1.8 bar. The maximum BMEP is further increased when positive valve overlap and higher intake boost pressure are applied. Thanks to a lower residual gas fraction, and a richer in-cylinder mixture with positive valve overlap period, the engine BMEP improves by a further 2.6 bar. Because of higher volumetric efficiency with a boosted intake air, the engine BMEP enhances with 4.7 bar.
Technical Paper

Investigation of Naphtha-Type Biofuel from a Novel Refinery Process

2022-03-29
2022-01-0752
In order to reduce the carbon footprint of the Internal Combustion Engine (ICE), biofuels have been in use for a number of years. One of the problems with first-generation (1G) biofuels however is their competition with food production. In search of second-generation (2G) biofuels, that are not in competition with food agriculture, a novel biorefinery process has been developed to produce biofuel from woody biomass sources. This novel technique, part of the Belgian federal government funded Ad-Libio project, uses a catalytic process that operates at low temperature and is able to convert 2G feedstock into a stable light naphtha. The bulk of the yield consists out of hydrocarbons containing five to six carbon atoms, along with a fraction of oxygenates and aromatics. The oxygen content and the aromaticity of the hydrocarbons can be varied, both of which have a significant influence on the fuel’s combustion and emission characteristics when used in Internal Combustion Engines.
Technical Paper

Integration and Validation of a Quasi-Dimensional Modelling Methodology and Application to Light-Duty and Heavy-Duty Methanol-Fueled Spark-Ignited Engines

2022-03-29
2022-01-0385
To speed up the development of the next-generation combustion engines with renewable fuels, the importance of reliable and robust simulations cannot be overemphasized. Compared to gasoline, methanol is a promising fuel for spark-ignited engines due to its higher research octane number to resist auto-ignition, higher flame speed for faster combustion and higher heat of vaporization for intake charge cooling. These advantageous properties all contribute to higher thermal efficiency and lower knock tendency, and they need to be well-captured in the simulation environment in order to generate accurate predictions. In this paper, the sub-models which estimate the burning velocities and ignition delay of methanol are revisited. These building blocks are implemented and integrated in a quasi-dimensional simulation environment to predict the combustion behavior, which are subsequently validated against test data measured on both light-duty and heavy-duty engines.
Technical Paper

Assessment of Empirical Heat Transfer Models for a CFR Engine Operated in HCCI Mode

2015-04-14
2015-01-1750
Homogeneous charge compression ignition (HCCI) engines are a promising alternative to traditional spark- and compression-ignition engines, due to their high thermal efficiency and near-zero emissions of NOx and soot. Simulation software is an essential tool in the development and optimization of these engines. The heat transfer submodel used in simulation software has a large influence on the accuracy of the simulation results, due to its significant effect on the combustion. In this work several empirical heat transfer models are assessed on their ability to accurately predict the heat flux in a CFR engine during HCCI operation. Models are investigated that are developed for traditional spark- and compression-ignition engines such as those from Annand [1], Woschni [2] and Hohenberg [3] and also models developed for HCCI engines such as those from Chang et al. [4] and Hensel et al. [5].
Technical Paper

Experimental Investigation of a DISI Production Engine Fuelled with Methanol, Ethanol, Butanol and ISO-Stoichiometric Alcohol Blends

2015-04-14
2015-01-0768
Stricter CO2 and emissions regulations are pushing spark ignition engines more and more towards downsizing, enabled through direct injection and turbocharging. The advantages which come with direct injection, such as increased charge density and an elevated knock resistance, are even more pronounced when using low carbon number alcohols instead of gasoline. This is mainly due to the higher heat of vaporization and the lower air-to-fuel ratio of light alcohols such as methanol, ethanol and butanol. These alcohols are also attractive alternatives to gasoline because they can be produced from renewable resources. Because they are liquid, they can be easily stored in a vehicle. In this respect, the performance and engine-out emissions (NOx, CO, HC and PM) of methanol, ethanol and butanol were examined on a 4 cylinder 2.4 DI production engine and are compared with those on neat gasoline.
Technical Paper

Combustion Characterization of Methanol in a Lean Burn Direct Injection Spark Ignition (DISI) Engine

2019-04-02
2019-01-0566
Lean operation is a promising approach to increase the engine efficiency. One of the main challenges for lean-burn technology is the combustion instability. Using a high laminar burning velocity fuel such as methanol might solve that problem. The potential of lean-burn limit extension with methanol was investigated through a comparison with conventional gasoline. In this work, a direct injection turbocharged SI engine was operated at wide open throttle (WOT), with the load controlled by a lean-burn strategy. The amount of fuel was decreased (or lambda increased) until the combustion became unstable. For methanol, the lambda limit was about 1.5, higher than the lambda limit for gasoline which was only about 1.2. The brake thermal efficiency for methanol increased as lambda increased and reached its peak at ~41% in a lambda range of 1.2-1.4. Then, the efficiency decreased as lambda increased.
Technical Paper

Modeling of a Methanol Fueled Direct-Injection Spark-Ignition Engine with Reformed-Exhaust Gas Recirculation

2021-04-06
2021-01-0445
Methanol is a promising fuel for future spark-ignition engines. Its properties enable increased engine efficiency. Moreover, the ease with which methanol can be reformed, using waste exhaust heat, potentially offers a pathway to even higher efficiencies. The primary objective of this study was to build and validate a model for a methanol fueled direct-injection spark-ignition engine with on-board fuel reforming for future investigation and optimization. The second objective was to understand the combustion characteristics, energy losses and engine efficiency. The base engine model was developed and calibrated before adding a reformed-exhaust gas recirculation system (R-EGR). A newly developed laminar burning velocity correlation with universal dilution term was implemented into the model to predict the laminar burning velocity with the presence of hydrogen in the reforming products.
Technical Paper

Methanol Evaporation in an Engine Intake Runner under Various Conditions

2023-08-28
2023-24-0018
Methanol has recently emerged as a promising fuel for internal combustion engines due to its multiple carbon-neutral production routes and advantageous properties when combusting. Methanol is intrinsically more suitable for spark-ignition (SI) operation thanks to its high octane number, but its potential in heavy-duty applications also encourages engine manufacturers in this field to retrofit their existing compression-ignition products into methanol/diesel dual-fuel (DF) operation. For both SI operation and DF operation, injecting methanol into the engine’s intake path at low pressure is a relatively simple and robust method to introduce methanol into the cylinders. However, the much higher heat of vaporization (HoV) of methanol compared to conventional SI fuels like gasoline can be a double-edged sword.
Technical Paper

Numerical Investigation of the Ignition Delay and Laminar Flame Speed for Pilot-Ignited Dual Fuel Engine Operation with Hydrogen or Methanol

2023-08-28
2023-24-0011
The use of renewable fuels such as hydrogen and methanol in marine engines is a promising way to reduce greenhouse gas emissions from maritime transport. Hydrogen and methanol can be used as the main fuel in dual-fuel engines. However, the co-combustion of hydrogen-diesel and methanol-diesel needs to be carefully studied. In the present work, the ignition delay (ID) and laminar burning velocity (LBV) for pilot-ignited dual fuel engine operation with hydrogen or methanol are studied. A constant volume batch reactor numerical setup is used in the open source Cantera code to calculate the effect of the premixed fuel on the ID of the pilot fuel. Also, Cantera is used to simulate a freely-propagating, adiabatic, 1-D flame to estimate the laminar flame speed of either hydrogen or methanol and how it is affected by the presence of pilot fuel. First, suitable chemical kinetic schemes are selected based on experimental data collected from the literature.
Technical Paper

Experimental Evaluation of Lean-burn and EGR as Load Control Strategies for Methanol Engines

2012-04-16
2012-01-1283
The use of light alcohols as SI engine fuels can help to increase energy security and offer the prospect of carbon neutral transport. These fuels enable improvements in engine performance and efficiency as several investigations have demonstrated. Further improvements in efficiency can be expected when switching from throttled stoichiometric operation to strategies using mixture richness or exhaust gas recirculation (EGR) to control load while maintaining wide open throttle (WOT). In this work the viability of throttleless load control using EGR (WOT EGR) or mixture richness (WOT lean burn) as operating strategies for methanol engines was experimentally verified. Experiments performed on a single-cylinder engine confirmed that the EGR dilution and lean burn limit of methanol are significantly higher than for gasoline. On methanol, both alternative load control strategies enable relative indicated efficiency improvements of about 5% compared to throttled stoichiometric operation.
Technical Paper

Development of a Novel Drop-in Naphthenic Spark Ignition Biofuel by Means of a Fuel Blend Calculator and a Simplified Octane Number Verification Method

2023-04-11
2023-01-0317
In the search for sustainable transportation fuels that are not in competition with food production, considerable efforts are made in the development of so-called second-generation (2G) biofuels. This paper looks into the results of a novel 2G biofuel production technique that is based on a catalytic process that operates at low temperature and that converts woody biomass feedstock into a stable light naphtha. The process development is integrated in the Belgian federal government funded Ad-Libio project and the process outcome is mainly consisting of hydrocarbons containing five to six carbon atoms. Their composition can be altered, resulting in a large amount of different possible fuel blends. The ultimate goal is to produce a drop-in fuel that can be fully interchanged with the gasoline fuels in use today. This is a challenge, since the Ad-Libio fuel components differ significantly from gasoline fuel components.
Technical Paper

Machine Learning for Fuel Property Predictions: A Multi-Task and Transfer Learning Approach

2023-04-11
2023-01-0337
Despite the increasing number of electrified vehicles the transportation system still largely depends on the use of fossil fuels. One way to more rapidly reduce the dependency on fossil fuels in transport is to replace them with biofuels. Evaluating the potential of different biofuels in different applications requires knowledge of their physicochemical properties. In chemistry, message passing neural networks (MPNNs) correlating the atoms and bonds of a molecule to properties have shown promising results in predicting the properties of individual chemical components. In this article a machine learning approach, developed from the message passing neural network called Chemprop, is evaluated for the prediction of multiple properties of organic molecules (containing carbon, nitrogen, oxygen and hydrogen). A novel approach using transfer learning based on estimated property values from theoretical estimation methods is applied.
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