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Technical Paper

Sound Evaluation of Flow-Induced Noise with Simultaneous Measurement of Flow Regimes at TXV Inlet of Automotive Evaporators

2020-04-14
2020-01-1255
In the air conditioning system, flow-induced noise is very disturbing, including the noise generated in the expansion device and the heat exchangers. In the past few decades, most researches related to flow-induced noise focused on the relationship between the flow regimes near the expansion device and the amplitude of flow-induced noise when the measurements are not synched. In this paper, an experimental approach is used to explore the simultaneous relationships between flow-induced noise characteristics and flow regimes at the inlet of TXV of evaporators used in automobiles. A pumped R134a loop with microphones and transparent visualization sections is used to simulate the vapor compression system. Also, the paper evaluates the severity of flow-induced noise from not only the amplitude of noise but also the frequency of noise with a parameter called psychoacoustic annoyance (PA).
Journal Article

Development of Personalized Engine Sound System using Active Sound Design Technology

2015-06-15
2015-01-2216
An important trend among vehicle NVH engineers is the production of attractive engine acceleration sound quality for the enhancement of a vehicle's image and performance. In addition, customers have increasing interest and enjoyment in customizing their cars to reflect their personal taste and preferences. The PESS (Personalized Engine Sound System) has been developed for making a unique and individually customizable vehicle concept. The system allows the customers an opportunity to create a variety of engine sounds in a single vehicle using active sound design technology. In this system, three different engine sound concepts are pre-defined, Dynamic, Sporty, and Extreme. Each of the engine sounds can then be adjusted with parameters that determine the timbre, such as main order, rumble, and high order. In addition, the pedal position during acceleration has also been used as a parameter to further personalize the experience.
Journal Article

Experimentally Validated Model of Refrigerant Distribution in a Parallel Microchannel Evaporator

2012-04-16
2012-01-0321
This paper develops a model for a parallel microchannel evaporator that incorporates quality variation at the tube inlets and variable mass flow rates among tubes. The flow distribution is based on the equal pressure drop along each flow path containing headers and tubes. The prediction of pressure drop, cooling capacity, and exit superheat strongly agree with 48 different experimental results obtained in four configurations using R134a. Predicted temperature profiles are very close to infrared images of actual evaporator surface. When compared to the uniform distribution model (that assumes uniform distribution of refrigerant mass flow rate and quality) results from the new model indicate superior prediction of cooling capacity, and exit superheat. Model results indicate maldistribution of refrigerant mass flow rate among the parallel tubes, caused primarily by pressure drop in the outlet header.
Technical Paper

Study of Active Steering Algorithm Logic in EPS Systems by Detecting Vehicle Driving Conditions

2017-03-28
2017-01-1481
Conventional EPS (Electric Power Steering) systems are operated by one type of steering tuning map set by steering test drivers before being released to customers. That is, the steering efforts can't change in many different driving conditions such as road conditions (low mu, high mu and unpaved roads) or some specific driving conditions (sudden stopping, entering into EPS failure modes and full accelerating). Those conditions can't give drivers consistent steering efforts. This paper approached the new concept technology detecting those conditions by using vehicle and EPS sensors such as tire wheel speeds, vehicle speed, steering angle, steering torque, steering speed and so on. After detecting those conditions and judging what the best steering efforts for safe vehicle driving are, EPS systems automatically can be changed with the steering friction level and selection of steering optimized mapping on several conditions.
Technical Paper

Development of Fuel Consumption of Passenger Diesel Engine with 2 Stage Turbocharger

2006-04-03
2006-01-0021
High specific power, additional hardware and mapping optimization was done to achieve reduction of fuel economy for current engine in this study. 2 stage turbocharger with serial configuration was best candidate not only for high specific power at high engine speed but also for increase of low end torque for current engine. This increase of low end torque is important for development of transient characteristic of vehicle. DoE and efficient EGR Cooler was applied for optimization of fuel economy. DoE was useful for optimization of fuel consumption affected by various fuel injection parameters. This DoE was also efficient for matching optimal fuel economy after change of engine hardware. Performance improvement of engine with 2 stage turbocharger VGT was evaluated and additional development of fuel economy was performed in this study.
Technical Paper

Measuring the Displacement of a Vehicle Body with an Optical Measuring System (Motion Capture)

2019-04-02
2019-01-0393
The 3D measurement of a body displacement on a moving vehicle is a quite challenging process. Well-known displacement measuring device such as a dial gauge and strain gauge can measure the displacement in only limited areas. An accelerometer also can estimate body motion but it has an accumulated error and a bias issue for an acquisition of displacements. However, an optical measuring (Motion Capture) method which uses markers and multiple cameras can read 3D coordinates directly and carry out those measurements well. In this paper, first, we determined how to extract a body displacement from global motion. Then we suggested a combining measurement methodology which uses a motion capture and an accelerometer simultaneously. Though it has failed to compensate each result and exact displacement, we showed an accuracy comparison between a motion capture and an accelerometer to measure a displacement along this process.
Journal Article

Visualization Study of the Relationship between the Orientation of Tube and the Flow Regimes Near the Expansion Valve

2020-04-14
2020-01-1256
Several types of noise exist in automobiles. The flow-induced noise in the expansion device can be very disturbing since the expansion device is located near the occupants. In many studies, the flow-induced noise is found to be mitigated when the orientation of the tube is changed. However, no study explores the reason why flow-induced noise changes when the orientation of the tube is changed. The flow-induced noise varies along with the flow regimes near the expansion devices. In this paper, an experimental based research is used to study how the tube orientation changes the flow regimes under the same operating conditions. A pumped R134a system with transparent tubes (1/4-inch ID) is used to visualize the flow regimes near the manual expansion valve. The transparent tube is a continuous connection of horizontal tubes, 45° inclined tubes, and vertical tubes.
Technical Paper

Yield Mapping with Digital Aerial Color Infrared (CIR) Images

1999-09-14
1999-01-2847
Yield potential was predicted and mapped for three corn fields in Central Illinois, using digital aerial color infrared images. Three methods, namely statistical (regression) modeling, genetic algorithm optimization and artificial neural networks, were used for developing yield models. Two image resolutions of 3 and 6 m/pixel were used for modeling. All the models were trained using July 31 image and tested using images from July 2 and August 31, all from 1998. Among the three models, artificial neural networks gave best performance, with a prediction error less than 30%. The statistical model resulted in prediction errors in the range of 23 to 54%. The lower resolution images resulted in better prediction accuracy compared to resolutions higher than or equal to the yield resolution. Images after pollination resulted in better accuracy compared to images before pollination.
Technical Paper

A Development of the Holographic Lighting

2019-04-02
2019-01-0846
A signal lamp performs a function to inform the position and behavior of the vehicle. And it represents a specific design identity of the vehicle or brand identity. Recently it implements the unique three-dimensional effect while using a LED. However, a number of LEDs and complex form of the lens shape have to be applied, so results in the size, weight, cost increase. In this study, the hologram technology that is an exemplary technique for implementing the described three-dimensional image is applied. With a hologram, it is possible to reproduce a complex shape three-dimensional image by using a hologram film. Therefore the number of parts can be reduced. And it is possible to copy the film has a mass production benefits.
Technical Paper

Visualization and Analysis of Periodic Reverse Flow in an Automobile Microchannel Evaporator

2016-04-05
2016-01-0252
This paper presents the visualization of periodic reverse flow in tubes of an automobile microchannel evaporator. Two microchannel tubes in an off-the-shelf evaporator are modified so that the leading edges are transparent and the rest of the area remains unchanged, providing realistic air heating. Flow visualizations in air heated aluminum tubes and electric heating glass tube are compared and similar flow physics is identified. A mechanistic model of flow reversal is developed. The model is capable of simulating bubble generation, growth coalescence and reverse. The validation against experimental visualization is on the way.
Technical Paper

Effect of Flow Regime in the Horizontal Inlet Header on Refrigerant-Oil Mixture Distribution in a MAC Microchannel Evaporator

2014-04-01
2014-01-0701
The effect of lubricant on distribution is investigated by relating the flow regime in the horizontal inlet header and the corresponding infrared image of the evaporator. Visualization of the flow regime is performed by high-speed camera. R134a is used as the refrigerant with PAG 46 as lubricant, forming foam in all flow regimes. Quantitative information including foam location, foam layer thickness is obtained using a matlab-based video processing program. Oil circulation rate effect on flow regime is analyzed quantitatively.
Technical Paper

Lubricant Effect on Performance of R134a MAC Microchannel Evaporators

2014-04-01
2014-01-0692
This paper presents an experimental study of lubricant effect on the performance of microchannel evaporators in a typical MAC system. R134a is used as the refrigerant with PAG46 lubricant. The increase of oil circulation rate elevates the pressure drop of the evaporator. The specific enthalpy change in evaporator decreases with increasing oil circulation rate, while refrigerant distribution appears to be more uniform as indicated by infrared images of the evaporator surface temperatures. Thus mass flow rate increases.
Technical Paper

The Analysis of Phase Separation in Vertical Headers of Microchannel HEs

2016-04-05
2016-01-0253
This paper presents the experimental analysis of separation in vertical headers based on flow visualization. Two-phase separation phenomena inside the header is observed and quantified. Driving forces are analyzed to study the mechanisms for two-phase flow motion and flow regimes. Main tube of the header is made of clear PVC for visualization study. R-134a is used as the fluid of interest and the mass flux from the inlet pass is 55 kg/m2s - 195 kg/m2s. Potential ways to improve two-phase separation are discussed. A model is built to show how separation brings potential benefits to MAC heat exchangers by arranging the flow path.
Technical Paper

Effect of n-Butanol Addition on Combustion and Emission Characteristics of HTL and Diesel Blends

2020-04-14
2020-01-0393
HTL is a kind of biodiesel converted from wet biowaste via hydrothermal liquefaction (HTL), which has drawn increasing attention in recent years due to its wide range of raw materials (algae, swine manure, and food processing waste). However, from the previous experiments done in a constant volume chamber, it was observed that the presence of 20% of HTL in the blend produced as much soot as pure diesel at in chamber environment oxygen ratio of 21%, and even more soot at low oxygen ratios. It was also observed that n-butanol addition could reduce the soot emission of diesel significantly under all tested conditions. In this work, the spray and combustion characteristics of HTL and diesel blends with n-butanol added were investigated in a constant volume chamber. The in-chamber temperature and oxygen ranged from 800 to 1200 K and 21% to 13%, respectively, covering both conventional and low-temperature combustion (LTC) regimes.
Technical Paper

Development of a Built-In Type Dashboard Camera with Reliability and Usability

2022-03-29
2022-01-0111
Dashcam, which is considered essential parts of vehicles in Korea, are installed in most vehicles for proofs of accidents or threatened driving of other vehicles, and insurance premiums. Also global market is growing continuously. Aftermarket dashcams have been developed with many improvements such as higher resolution camera and a LCD, however still have technical limitations in usability and durability. The First limitation is that the dashcam which mounted on windshield can be separated and injure at an accident due to a collision impact, and the device obstructs the driver's vision. In addition, the connection of the power supply may cause a vehicle damages such as a fire due to a worker's mistake or a product defect. Secondly, in order to replay the recorded video, it is not easy to remove the SD card and check it on the computer. Moreover, since the LCD is so small, it is difficult to search and replay the wanted video from the list in many files.
Journal Article

Influence of Nozzle Divergent Part Length and Throat Diameter on Vortex Control of Initially Subcooled Flashing Flow

2017-03-28
2017-01-0165
Expansion work recovery by two-phase ejector is known to be beneficial to vapor compression cycle performance. However, one of the biggest challenges with ejector vapor compression cycle is that the ejector cycle performance is sensitive to working condition changes which are common in many applications, including automotive AC systems. Different working conditions require different ejector geometries to achieve maximum performance. Slightly different geometries may result in substantially different COPs under the same conditions. Ejector motive nozzle throat diameter (motive nozzle restrictiveness) is one of the key parameters that can significantly affect COP. This paper presents the experimental investigation of a new motive nozzle restrictiveness control mechanism for two-phase ejectors used in vapor compression cycles, which has the advantages of being simple, potentially less costly and less vulnerable to clogging.
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