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Over the past decade, there have been many efforts to generate engine sound inside the cabin either in reducing way or in enhancing way. To reduce the engine noise, the passive way, such as sound absorption or sound insulation, was widely used but it has a limitation on its reduction performance. In recent days, with the development of signal processing technology, ANC (Active Noise Control) is been used to reduce the engine noise inside the cabin. On the other hand, technologies such as ASD (Active Sound Design) and ESG (Engine Sound Generator) have been used to generate the engine sound inside the vehicle. In the last ISNVH, Hyundai Motor Company newly introduced ESEV (Engine Sound by Engine Vibration) technology. This paper describes the ESEV Plus Minus that uses engine vibration to not only enhance the certain engine order components but reduce the other components at the same time. Consequently, this technology would produce a much more diverse engine sound.

This paper discusses a technology for reducing the gas flow noise generated from the noise of the vehicle, especially the exhaust system. The primary function of the heat protector is thermal shutdown. However, due to the increase in engine power, downsizing of engines, and the rise of consumer's eye level, solutions about noise are now emphasized. To meet these needs, a new concept of heat protector manufacturing technology is required. A key component of this technology is the manufacturing technology of three-ply composite board which can absorb sound from the existing sound insulation aluminum heat protector. For this purpose, mold technology for punching aluminum sheet, optimization technique for punching effect, specific pattern design for high-strength/high-forming, sound absorbing material selection and composite sheet molding technology, and noise vibration reduction mounting technology for plate joining were developed.

This paper presents the influence of radiated noise from engine surface according to assembly condition between the engine block and oil pan. At the first, the force exciting the main bearing of cylinder block is calculated by using a multi-body dynamics model of the engine crankshaft. Secondly, the modal analysis is processed to obtain the mode contribution and modal participation factors for the FEM of a virtual cylinder block. Thirdly, the radiated noise from a structure is calculated by acoustic-FEM analysis. This structure is assembled by the virtual oil pan with a rigid connection method and a soft connection method. The sandwich panel connection model is used for the soft connection method. The sound radiated from this assemble structure is calculated according to two different connection properties respectively. The sound matrices for two results are compared using an objective method.

In the automotive industry, various simulation-based analysis methods have been suggested and applied to reduce the time and cost required to develop the engine structure to improve the NVH performance of powertrain. This simulation is helpful to set the engine design concept in the initial phase of the powertrain development schedules. However, when using the conventional simulation method with a uniformed force, the simulation results sometimes show different results than the test results. Therefore, in this paper, we propose a method for predicting the radiated noise level of a diesel engine using actual combustion excitation force. Based on the analytical radiated noise development target, we identify the major components of the engine that are beyond this development target by in the frequency range. The components of the problem found in this way are reflected in the engine design of the early development stage to shorten the development time.

In order to align with net-zero CO2 ambitions, automotive OEMs have been developing increasingly sophisticated strategies to minimise the impact that combustion engines have on the environment. Intelligent thermal management systems to actively control coolant flow around the engine have a positive impact on friction generated in the power cylinder by improving the warmup rate of cylinder liners and heads. This increase in temperature results in an improved frictional performance and cycle averaged fuel consumption, but also increases the piston to liner clearances due to rapid warm up of the upper part of the cylinder head. These increased clearances can introduce piston slap noise and substantially degrade the NVH quality to unacceptable levels, particularly during warmup after soak at low ambient temperatures. Using analytical techniques, it is possible to model the thermo-structural and NVH response of the power cylinder with different warm up strategies.

A new pass-by noise test method has been introduced, in which engine speeds and loads are reduced (compared to the old test method) to better reflect real world driving behavior. New noise limits apply from 1 July 2016, and tighten by up to 4dB by 2026. The new test method is recognized internationally, and it is anticipated that the limits will also be adopted in most territories around the world. To achieve these tough new pass-by noise requirements, vehicle manufacturers need to address several important aspects of their products. Vehicle performance is critical to the test method, and is controlled by the full load engine torque curve, speed of response to accelerator pedal input, transmission type, overall gear ratios, tire rolling radius, and resistance due to friction and aerodynamic drag. Noise sources (exhaust, intake, powertrain, driveline, tires) and vehicle noise insulation are critical to the noise level radiated to the far-field.

It is known that the major source of rumbling noise the combustion force of an engine. The combustion force excites the engine and induces vibrations of the powertrain. These vibrations are then transferred to the body of the vehicle via its structural transfer path. Moreover, the vibrations of the vehicle’s body emit internal vibra-acoustic noise. This noise is often referred to as the rumbling noise due to the structural borne path. If there are structural resonances among the structural paths such as the engine, transmission, mount bracket, suspension, and the vehicle’s body, the rumbling noise could be amplified. To identify the major resonances of the structural transfer path, classical transfer path analysis (CTPA) has been traditionally utilized. The method has a significant limitation in that it is necessary to decouple the substructures to obtain the contact force between individual components and to identify the transfer path of the structure-borne sound.

With the electrification trend in the automotive industry, the main contributors to in-vehicle noise profile are represented by drivetrain, road and wind noise. To tackle the problem in an early stage, the industry is developing advanced techniques guaranteeing modularity and independent description of each contributor. Component-based Transfer Path Analysis (C-TPA) allows individual characterization of substructures that can be assembled into a virtual vehicle assembly, allowing the manufacturers to switch between different designs, to handle the increased number of vehicle variants and increasing complexity of products. A major challenge in this methodology is to describe the subsystem in its realistic operational boundary conditions and preload. Moreover, to measure such component, it should be free at the connection interfaces, which logically creates significant difficulties to create the required conditions during the test campaign.

While conventional methods like classical Transfer Path Analysis (TPA), Multiple Coherence Analysis (MCA), Operational Deflection Shape (ODS), and Modal Analysis have been widely used for road noise reduction, component-TPA from Model Based System Engineering (MBSE) is gaining attention for its ability to efficiently develop complex mobility systems. In this research, we propose a method to achieve road noise targets in the early stage of vehicle development using component-level TPA based on the blocked force method. An important point is to ensure convergence of measured test results (e.g. sound pressure at driver ear) and simulation results from component TPA. To conduct component-TPA, it is essential to have an independent tire model consisting of tire blocked force and tire Frequency Response Function (FRF), as well as full vehicle FRF and vehicle hub FRF.

Finite element (FE) based simulations for fully trimmed bodies are a key tool in the automotive industry to predict and understand the Noise, Vibration and Harshness (NVH) behavior of a complete car. While structural and acoustic transfer functions are nowadays straight-forward to obtain from such models, the comprehensive understanding of the intrinsic behavior of the complete car is more complex to achieve, in particular when it comes to the contribution of each sub-part to the global response. This paper proposes a complete target cascading process, which first assesses which sub-part of the car is the most contributing to the interior noise, then decomposes the total structure-borne acoustic transfer function into several intermediate transfer functions, allowing to better understand the effect of local design changes.

This paper presents the novel active vibration control (AVC) system that controls vehicle body vibration to reduce the structural borne road noise. As a result of vehicle noise testing in an electric vehicle, the predominant frequency of vehicle body vibration that worsens interior noise is in the range of 150-250Hz. Such vibration in that frequency range, commonly masked in engine vibrations, are hard to neglect for electric vehicles. The vibration source of that frequency is the resonance of tire cavity mode. Resonator or absorption material has been applied inside the tire for the control of cavity noise as a passive method. They require an increment of weight and cost. Therefore, a novel method is necessary. The vibration amplified by resonance of cavity mode is transferred to the vehicle body throughout the suspension system. To reduce the vibration, AVC system is applied to the suspension mount.

As the mobility being developed becomes more complex and numerous, it is becoming difficult and inefficient to apply current vehicle-test-based development. To overcome this, research on combining test and simulation models has been actively conducted to perform objective and subjective evaluations more accurately and efficiently in the advance stage without a vehicle over the years. At first, test models for various systems such as tire, suspension and body were made compatible with simulation models by using various methodologies such as blocked forces, FBS decoupling, and Virtual Point Transformation (VPT). The second step was to objectively estimate road noise by using FBS coupling with system models and to deeply analyze transfer paths and system’s sensitivity. The results were verified by comparing with what was measured and analyzed on vehicle.